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TECHNICAL MANUAL FOR

2U GENESYS

5kW

Programmable DC Power Supplies

Document: 83-515-000 Rev B

TDK-Lambda Americas Inc.

405 Essex Road, Neptune, NJ 07753

Tel:

(732) 922-9300

Fax:

(732) 922-9334

Web: www.US.TDK-Lambda.com/HP

Содержание 2U GENESYS 5KW

Страница 1: ...AL MANUAL FOR 2U GENESYSTM 5kW Programmable DC Power Supplies Document 83 515 000 Rev B TDK Lambda Americas Inc 405 Essex Road Neptune NJ 07753 Tel 732 922 9300 Fax 732 922 9334 Web www US TDK Lambda...

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Страница 4: ...GENESYS Manual Supplement FOR UNITS EQUIPPED WITH IEMD OPTION ALSO REFER TO MANUAL 83 030 200 IEMD FOR UNITS EQUIPPED WITH LAN OPTION REFER TO MANUAL 83 034 100...

Страница 5: ...4 CONSTANT CURRENT MODE Pg 9 2 5 ANALOG PROGRAMMING AND MONITORING Pg 9 2 6 PROGRAMMING AND READBACK Pg 10 2 7 PROTECTIVE FUNCTIONS Pg 10 2 8 FRONT PANEL Pg 10 2 9 ENVIRONMENTAL CONDITIONS Pg 10 2 10...

Страница 6: ...ns Pg 32 4 4 2 Resetting the switch Pg 32 4 5 REAR PANEL J1 PROGRAMMING AND MONITORING CONNECTOR Pg 33 4 5 1 Making J1 connections Pg 33 CHAPTER 5 LOCAL OPERATION Pg 35 5 1 INTRODUCTION Pg 35 5 2 STAN...

Страница 7: ...R Pg 51 7 4 MD MODE OPTION Factory Installed Pg 52 7 4 1 MD Mode Description Pg 52 7 4 2 MD Mode enable Serial communication mode Pg 52 7 4 3 MD Mode SRQ Pg 52 7 4 4 Communication Collisions Pg 52 7 4...

Страница 8: ...ATIONS Pg 69 8 2 1 0 5V 0 10V option Pg 69 8 2 2 4 20mA option Pg 69 8 3 ISOLATED PROGRAMMING MONITORING CONNECTOR Pg 70 8 4 SETUP AND OPERATING INSTRUCTIONS Pg 71 8 4 1 Setting up the power supply fo...

Страница 9: ...Americas Inc for warranty service the buyer shall prepay shipping charges to TDK Lambda Americas Inc If the unit is covered under the foregoing warranty then TDK Lambda Americas Inc shall pay the ship...

Страница 10: ...e a potential shock hazard that might cause personal injury FUSES Fuses must be changed by authorized TDK Lambda Americas Inc service personnel only For contin ued protection against risk of fire repl...

Страница 11: ...could result in personal injury A WARNING sign should not be skipped and all indicated conditions must be fully understood and met The CAUTION sign denotes a hazard An attention to a procedure is cal...

Страница 12: ...hen Schlag hervorrufen der Personenschaden zur Folge hatte Vorsicht Erdung des DC Ausgangs Es besteht Energiegefahr am RS232 RS485 und IEEE Anschluss falls die Ausgangsspannung des Gerates grosser ist...

Страница 13: ...enn es fur den Benutzer notwendig ist sich auf die Anweisungen im Handbuch zu beziehen Zeigt spannungsfuhrende Teile mit gefahrlicher Spannung an Zeigt Masse Anschluss an keine Schutzerde z B Masseans...

Страница 14: ...includes the necessary connectors to control and monitor the power supply operation by remote analog signals or by the built in serial communication RS232 RS485 GPIB programming LXI certi fied LAN an...

Страница 15: ...e programming and monitoring Analog inputs and outputs are provided at the rear panel for analog control of the power supply The Output Voltage and the Current can be programmed by analog voltage or b...

Страница 16: ...on 0 5m length shielded RJ 45 type plugs 8 contacts P N GEN RJ 45 1 3 3 Misc hardware DB25 plug AMP 749809 9 Strain relief for AC cord Output terminal shield Output bus bar connection hardware 1 3 4 A...

Страница 17: ...83 515 000 Rev B 9 CHAPTER 2 SPECIFICATIONS...

Страница 18: ...83 515 000 Rev B 10...

Страница 19: ...load voltage change equal to the unit voltage rating constant input voltage 12 For 8V 16V models the ripple is measured at 2V rated output voltage and rated output current For other models the ripple...

Страница 20: ...83 515 000 Rev B 12 2 13 GENESYS TM 5000W POWER SUPPLIES OUTLINE DRAWINGS...

Страница 21: ...y Section 3 3 2 Installation Installing the power supply Ensuring adequate ventilation Section 3 4 Section 3 5 3 AC source AC source requirements Connecting the power supply to the AC source Section 3...

Страница 22: ...s supplied with the unit when the power supply is mounted on a surface or when units are stacked without rack support When using the plastic legs maximum three units can be stacked 3 5 LOCATION MOUNTI...

Страница 23: ...diameter 12AWG for three phase 200V models and 14AWG for three phase 400V models Refer to Table 1 1 for details 2 Tightening torque 10 7 13 4Lb inch 1 2 1 5Nm 3 7 2 AC Input Cord Refer to Section 1 3...

Страница 24: ...f the input plug supplied with the unit To connect the wires loosen the terminal screw insert the stripped wire into the terminal and tighten the screw securely 10 7 13 4 Lb inch 1 21 1 5Nm Refer to F...

Страница 25: ...the power supply model Compare the DVM reading with the front panel VOLT display to verify the accuracy of the VOLT display Ensure that the front panel VOLT LED is On 3 Turn Off the front panel AC pow...

Страница 26: ...ck Check Refer to Section 5 5 for explanation of the FOLD function prior to performing the procedure below 1 Ensure that the Output Voltage is set to approx 10 of the unit rating 2 Adjust the CURRENT...

Страница 27: ...1 0V at the rated current Although units will compensate for up to 5V in each load wire it is recommended to minimize the voltage drop 1V typical maximum to prevent excessive output power consump tion...

Страница 28: ...Where shielding is used connect the shield to the chassis via a rear panel Ground screw Even if noise is not a concern the load and remote sense wires should be twisted pairs to reduce coupling which...

Страница 29: ...y with a rated output greater than 40V To protect personnel against accidental contact with hazardous volt ages ensure that the load and its connections have no accessible live parts Ensure that the l...

Страница 30: ...of the power supply Shield M10x25 screw 2 places Hex Nut 2 places Flat washer 2 places Spring washer 2 places Wire terminal lug 2 places Flat washer 2 places Screws tightening torque 290 310 Lb inch F...

Страница 31: ...to the terminal and tighten the terminal screw securely see Fig 3 8 4 Loosen the two chassis screws marked A halfway as shown in Fig 3 9 5 Assemble the protective shield to the chassis and tighten the...

Страница 32: ...oad ground The optimal point for the shield ground should be determined by experimentation 3 9 9 Connecting multiple loads radial distribution method Fig 3 13 shows multiple loads connected to one sup...

Страница 33: ...cted to the distribution terminals or at the most critical load 3 9 11 Grounding outputs Either the positive or negative output terminals can be grounded To avoid noise problems caused by common mode...

Страница 34: ...ensing the Output Voltage regulation is made at the output terminals This method does not compensate for voltage drop on the load wires therefore it is recommended only for low load current applicatio...

Страница 35: ...and turn On the power supply 2 If the power supply is operated without the remote sense lines or local sense jumpers it will con tinue to work but the output voltage regulation will be degraded Also t...

Страница 36: ...ower supply front panel Table 4 1 Front Panel controls and indicators Number Control Indicator Description Section 1 VOLTAGE control High resolution rotary encoder for adjusting the Output Voltage Als...

Страница 37: ...al mode REM LOC button is disabled at Local Lockout mode Auxiliary function Address and Baud Rate setting Press and hold REM LOC for 3 sec to set the Address with the VOLTAGE encoder and the Baud Rate...

Страница 38: ...e the ALARM LED to blink 19 AC Power switch AC On Off control 4 3 REAR PANEL CONNECTIONS AND CONTROLS See Fig 4 2 to review the connections and controls located on the power supply rear panel Refer to...

Страница 39: ...oad wire drop 3 8 2 3 10 2 3 10 3 8 Blank Sub plate Blank sub plate for standard units Isolated Remote Analog pro gramming connector for units equipped with Isolated Analog con trol option IEEE connec...

Страница 40: ...onitoring Range 0 5V 0 10V SW1 5 Shut Off Logic select On High 2 15V or Open Off Low 0 0 6V or Short On High 0 0 6V or Short Off Low 2 15V or Open SW1 6 RS232 485 select RS232 interface RS485 interfac...

Страница 41: ...WG26 22 Extraction tool AMP 91232 1 or equivalent Manual Pistol grip tool Handle AMP P N 58074 1 Head AMP P N 58063 2 Before making any connection turn the AC On Off switch to the Off position and wai...

Страница 42: ...ut Voltage Sec 6 6 J1 12 COM Control Common Return for VMON IMON CV CC LOC REM Connected internally to the negative sense potential S J1 13 CV CC Output for Constant Voltage Constant Current mode indi...

Страница 43: ...knob to program the output voltage When the output is disabled press the PREV button and then rotate the VOLTAGE encoder knob The VOLTAGE meter will show the programmed Output Voltage for 5 seconds a...

Страница 44: ...the CURRENT meter shows OUP The VOLTAGE meter shows the OVP setting level Rotate the VOLTAGE encoder knob to adjust the OVP level The display will show OUP and the setting value for 5 seconds after t...

Страница 45: ...ent limit setting the Foldback protection will be activated again 2 Press the FOLD button to cancel the Foldback protection The power supply output will be dis abled and the VOLTAGE display will show...

Страница 46: ...and SW1 setting 5 9 CV CC SIGNAL CV CC signal indicates the operating mode of the power supply Constant Voltage or Constant Current The CV CC signal is an open collector output with a 30V parallel ze...

Страница 47: ...exceed their safe internal operating temperature When an OTP shutdown occurs the display shows O7P and the ALARM LED blinks Resetting the OTP circuit can be automatic non latched or manual latched de...

Страница 48: ...operation for increased output voltage 1 Programming by external voltage The analog programming circuits of this power supply are referenced to the negative output potential There fore the circuits u...

Страница 49: ...nits shuts down Each diode should be rated to at least the power supply rated output voltage and output current Refer to Fig 5 3 for this operating mode Remote programming in series operation for posi...

Страница 50: ...rallel units 2 Set the rear panel setup switch SW1 position 2 to the up position 3 Connect a wire jumper between J1 8 and J1 12 refer to Table 4 4 4 Connect J1 terminal 10 IPGM of the slave unit to J1...

Страница 51: ...y Connect J1 16 of the First Slave Supply to J1 15 of the Second Slave Supply if any Connect J1 16 of the Second Slave Supply to J1 15 of the Third Slave Supply if any Connect J1 16 of the Last Slave...

Страница 52: ...Slave units In this method the CURRENT display accuracy is 2 1 count In cases that higher accuracy is required it is recommended to use the basic parallel operation mode 6 To release units from Slave...

Страница 53: ...he fault The other units will shut off and their display will indicate SO When the fault condition is removed the units will recover to their last setting according to their Safe start or Auto restart...

Страница 54: ...Local mode the Output Voltage and Output Current can be programmed via the front panel VOLTAGE and CURRENT encoders or via the RS232 RS485 port In Remote Analog mode the Out put Voltage and current c...

Страница 55: ...o the mating plug of J1 as shown in Fig 6 1 Observe correct polarity for the voltage source 7 Set the programming sources to the desired levels and turn the power supply ON Adjust the programming sour...

Страница 56: ...to select the programming resistor range according to Table 6 4 4 Set SW1 7 to its UP position for output voltage resistive programming and SW1 8 to its UP posi tion for Output Current limit resistiv...

Страница 57: ...nal Return Range SW1 4 VMON Vout monitor J1 11 IMON Iout monitor J1 24 J1 12 0 5V Down VMON Vout monitor J1 11 IMON Iout monitor J1 24 J1 12 0 10V Up Table 6 5 Monitoring signals setting Notes 1 Radia...

Страница 58: ...n for approximately 3 sec The VOLTAGE display will indi cate the unit address 3 Using the VOLTAGE adjust encoder select the unit address To preview the power supply address at any time press and hold...

Страница 59: ...affects the output is re ceived the power supply will perform the command and change to Remote mode Serial commands may be sent to set the status registers and read them while the unit is in Local mod...

Страница 60: ...erate in the RS485 serial mode 7 4 3 MD Mode SRQ In MD Mode the SRQ generated by the supply is replaced by a single byte SRQ sent two times in se quence The SRQ byte in binary will contain the address...

Страница 61: ...AME SHIELD TX RX SG SHIELD RX TX SG DB 25 CONNECTOR 8 PIN CONNECTOR REMARKS TWISTED PAIR 8 1 13 1 2 3 5 7 8 1 PIN NO HOUSING HOUSING PIN NO NAME NAME SHIELD RX TX SG SHIELD TX RX SG DB 9 CONNECTOR 8 P...

Страница 62: ...0msec delay be tween query or sent command to next unit addressing Refer to Section 7 8 3 for details 7 6 3 End of Message The end of message is the Carriage Return character ASCII 13 The power supply...

Страница 63: ...ceptable range Example OVP less than 5 of supply voltage rating plus voltage setting E06 Returned when UVL is programmed above the programmed output voltage E07 Returned when programming the Output to...

Страница 64: ...s the power supply model identification as an ASCII string LAMBDA GENX Y 2 REV Returns the software version as an ASCII string 3 SN Returns the unit serial number Up to 12 characters 4 DATE Returns da...

Страница 65: ...wn and recovered at AC power up 15 FBD Supply returns the value of the added Fold Back Delay 16 FBDRST Reset the added Fold Back Delay to zero 17 OVP n Sets the OVP level The OVP setting range is give...

Страница 66: ...afe and known state Output voltage 0V output current 0A OUT Off Remote RMT 1 AST Off OVP Max UVL 0 The conditional register FLT and STAT are updated Other registers are not changed Non Latching faults...

Страница 67: ...set SRQ retransmission to the disable state if you wish it to be enabled you must send the enable command All supplies both the currently ad dressed supply and all non addressed supplies will enable...

Страница 68: ...reset this number Retransmit last message Send 0xC0 Address 1 byte binary send 2 times sequentially The supply will return the last message sent Note that the supply does not have to be the active ad...

Страница 69: ...the ad dress of the supply in binary Works only in MD Mode Print Power On Time Byte 1 1010 0110 Byte 2 xxxx xxxx Power On time in minutes Read the time the supply is active under AC Power xxxx xxxx i...

Страница 70: ...gher 5 than the table values however it is not recommended to program the power supply over the rated values Table 7 7 OVP programming range Table 7 8 UVL programming range Model Rated Output Voltage...

Страница 71: ...hex 4 FENA Reads Fault Enable Register Returns 2 digit hex 5 FEVE Reads Fault Event Register Returns 2 digit hex Clears bits of Fault Event Register 6 STAT Reads Status Conditional Register Returns 2...

Страница 72: ...ar panel Output Off front panel Enable Open 0 1 2 3 4 5 6 7 FLT FENA xx FENA 0 AC OTP FLD OVP SO OFF ENA Event FEVE MSB MSB LSB Serial TXD LSB One response for every command or query received One SRQ...

Страница 73: ...1 14 opened Rear panel J1 Enable terminals closed Table 7 10 Status Condition Register BIT Fault name Fault symbol Bit Set condition Bit Reset condition 0 LSB Constant Voltage CV Output is On and the...

Страница 74: ...LD 4 Over Voltage OVP 5 Shut Off SO 6 Output Off OFF 7 MSB Enable ENA User command FENA nn where nn is hexadecimal User command FENA nn where nn is hexadecimal if nn 00 no fault SRQs will be generated...

Страница 75: ...SENA nn command SENA nn command 4 Status Event Register The Status Event Register will set a bit if a change in the power supply status occurs and it is en abled The register is cleared when the SEVE...

Страница 76: ...locally select send line ends with line feed On some PC systems pressing the number keypad Enter will distort displayed messages Use the alphabetic Enter instead 3 Power supply set up 3 1 Connect the...

Страница 77: ...0 Output Current programming temperature coefficient PPM C 100 Input impedance Ohm 1M Absolute maximum voltage Vdc 0 15 Programming Inputs Max voltage between program inputs and supply outputs Vdc 600...

Страница 78: ...ST 3 81 Phoenix Table 8 1 Detailed description of Isolated programming Monitoring connector Terminal Signal name Function Range 0 5 0 10V IS510 option Range 4 20mA IS420 option 1 SHLD Shield connected...

Страница 79: ...et SW1 position 4 to select the Monitoring Range Down 0 5V Up 0 10V 6 Ensure that SW1 positions 7 and 8 are in the Down position 7 Connect the programming sources to the mating plug of the Isolated Pr...

Страница 80: ...cement information is provided in the manual In case of failure unusual or erratic operation of the unit con tact a TDK Lambda Americas Inc sales or service facility nearest you Please refer to the TD...

Страница 81: ...panel J1 ENABLE connection 5 8 Display indicates ENA Setup switch SW1 setting 4 4 Display indicates SO Check rear panel J1 Output Shut Off connection 5 7 Display indicates OTP Check if air intake or e...

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