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TC Electronic

CONFIDENTIAL

26-05-2009

RH450 assembly guide

Page 1 of 37

RH450 assembly guide Version E

Scope

Document History

Date

Initials

Description

30-9-2008 MC Document

created

17-12-2008

MC

Temperature sensor mount changed on Figure 13.
Torque specification added on top cover screws Figure 62 & Figure 63.
Torque specification added on side cover screws Figure 64.

4-3-2009

MC

Torque specification changed on top cover screws Figure 62 & Figure 63
and side cover screws Figure 64. to meet screwdriver specification.
Torque specification and use of thread lock added on nuts Figure 31 and Figure
42
All Torque specification converted to kgf*cm

26-05-2009

MC

Torque conversion error corrected (7,5 kgf*cm instead of 0,7 kgf*cm) under
Figure 31 and Figure 42.

Related documents

[1]

Doc1

[2]

Doc2

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Содержание RH450

Страница 1: ...ure 62 Figure 63 Torque specification added on side cover screws Figure 64 4 3 2009 MC Torque specification changed on top cover screws Figure 62 Figure 63 and side cover screws Figure 64 to meet scre...

Страница 2: ...History 1 Related documents 1 Table of contents 2 Power screen assembly 3 Dirch fan connector assembly guide 3 Power board Assembly 6 Main board Assembly 11 Front Assembly 15 Headphone breakout Assem...

Страница 3: ...f 37 Power screen assembly Dirch fan connector assembly guide Figure 1 Use fan E59802111 Wire length is 120mm from housing of fan to bottom of connector Figure 2 Polarity should be as shown in the pic...

Страница 4: ...l amount of components used for fan assembly Figure 4 Mount Isolation plate for ventilation grid as shown in picture THIS IS A SAFETY COMPONENT AND IT IS VERY IMPORTANT THAT IT IS MOUNTED AS SHOWN IN...

Страница 5: ...assembly guide Page 5 of 37 Figure 5 Mount Rubber Grommet and Fan as shown in the picture It is important that the fan is positioned correctly due to the direction of the air flow Figure 6 The fan is...

Страница 6: ...rd Assembly Figure 7 Use isolation plate DR09019 and Inner box Bottom DR09006 F for this sub assembly Figure 8 Mount isolation plate for 1038 Dirch Powerboard DR09019 as shown in picture THIS IS A SAF...

Страница 7: ...450 assembly guide Page 7 of 37 Figure 9 Components used for power board assembly Figure 10 Mount the power board in the inner box Be sure to put it in in an angel so the surface mounted components on...

Страница 8: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 8 of 37 Figure 11 Mount the power board in the inner box using the screws shown in the picture...

Страница 9: ...05 2009 RH450 assembly guide Page 9 of 37 Figure 12 Be sure to mount the sensor correctly This is WRONG Figure 13 Be sure to mount the sensor correctly This is WRONG Figure 14 Be sure to mount the sen...

Страница 10: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 10 of 37 Figure 15 Use the three M2 5x4 5mm screws to mount the power screen to the inner box bottom...

Страница 11: ...ly guide Page 11 of 37 Main board Assembly Figure 16 Components used for Main board assembly Figure 17 Mount the main board in the inner box Be sure to put it in in an angel so the surface mounted com...

Страница 12: ...2009 RH450 assembly guide Page 12 of 37 Figure 18 Remember to mount the aluminum switch spacer before the main board is inserted in the inner box Figure 19 Secure the main board with 3mm screws and wa...

Страница 13: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 13 of 37 Figure 20 Mount the Fan Cable and solder in the wires from the main board...

Страница 14: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 14 of 37 Figure 21 Glue must be Sikaflex 521 FC Securing the components with glue Use Sikaflex 521 FC...

Страница 15: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 15 of 37 Front Assembly Figure 22 Components used for front assembly Figure 23 Mount aluminum encoder spacers...

Страница 16: ...CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 16 of 37 Figure 24 Mount Front PCBs together using 7 nuts see Figure 25 for details Figure 25 It is important to mount the different parts as shown i...

Страница 17: ...ronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 17 of 37 Figure 26 Mount 5 DR09012 Switch Lightpipes as shown in the picture Figure 27 Be sure to mount the light pipes as shown in the correct...

Страница 18: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 18 of 37 Figure 28 Mount 5 psc of DR09011 Switchcap as shown in the picture...

Страница 19: ...ENTIAL 26 05 2009 RH450 assembly guide Page 19 of 37 Headphone breakout Assembly Figure 29 Components used for the headphone breakout assembly Figure 30 Make sure that pins marked with red circles are...

Страница 20: ...one breakout PCB using the M3x5 screw the 3mm star washer and the hex nut as shown in the picture The hex nut must be tightened using 7 5 kgf cm 0 7 Nm force Thread lock must be used on hex nut Figure...

Страница 21: ...sembly guide Page 21 of 37 Figure 33 The cable tie near the Headphone breakout PCB must be mounted as shown in the correct picture to prevent it from hitting the power screen Inner box assembly Figure...

Страница 22: ...ssembly guide Page 22 of 37 Figure 35 Bend the cable in to shape using a pair of flat nose pliers BE VERY CAREFUL NOT TO PUT ANY STRAIN ON THE CABLE NEAR THE CONNECTORS Figure 36 Mount the ribbon cabl...

Страница 23: ...tronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 23 of 37 Figure 37 Mount the foam in the inner box top parallel to the side Figure 38 Mount the ribbon cable to the main board as shown in the...

Страница 24: ...embly guide Page 24 of 37 Figure 39 Mount the headphone cable to the main board as shown in the picture Figure 40 Fit the top assembly to the main board assembly as shown in the picture Use the jack c...

Страница 25: ...gure 41 Mount one screw at the back side of the product as shown in the picture Figure 42 Mount four screws and one hexnut at the front side of the product as shown in the picture The hex nut must be...

Страница 26: ...NFIDENTIAL 26 05 2009 RH450 assembly guide Page 26 of 37 Figure 43 Mount four screws at the side of the product as shown in the picture Figure 44 Mount the ventilation grid using eight screws as shown...

Страница 27: ...nic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 27 of 37 Back plate assembly Figure 45 Components used for the back plate assembly Figure 46 Mount the back plate using the screws nuts shown in t...

Страница 28: ...CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 28 of 37 Rubber feet assembly Figure 47 Components used for the rubber feet assembly Figure 48 Mount the rubber feet s using the four screws as shown...

Страница 29: ...nic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 29 of 37 Window assembly Figure 49 Components used for the window assembly Figure 50 Mount the DR09016 Rubber for encoder in the holes shown in th...

Страница 30: ...ic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 30 of 37 Top Cover assembly Figure 51 Components used for the Top Cover assembly Figure 52 Mount one pcs of DR09022 A Foam for Window as shown in t...

Страница 31: ...ectronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 31 of 37 Figure 53 Mount one pcs of DR09022 A Foam for Window as shown in the picture Figure 54 Mount the Window assembly as shown in the pic...

Страница 32: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 32 of 37 Figure 55 Mount knobs as shown in the picture Figure 56 Slide inner box into top cover as shown in the picture...

Страница 33: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 33 of 37 Figure 57 Make sure the window fits into the groove all the way round the top cover as shown in the picture...

Страница 34: ...05 2009 RH450 assembly guide Page 34 of 37 Figure 58 Align all the 3mm press nuts with the holes in the Top Cover as shown in the picture Figure 59 Mount the top cover to the inner box using seven sc...

Страница 35: ...TC Electronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 35 of 37 Side cover assembly Figure 60 Components used for the Side cover assembly Figure 61 Mount the silpad as shown in the picture...

Страница 36: ...L 26 05 2009 RH450 assembly guide Page 36 of 37 Figure 62 Mount the three screws as shown in the picture Figure 63 Mount the three screws as shown in the picture These six screws must be tightened usi...

Страница 37: ...ctronic CONFIDENTIAL 26 05 2009 RH450 assembly guide Page 37 of 37 Figure 64 Mount the two screws and two lock washers as shown in the picture These two screws must be tightened using 16 kgf cm 1 6 Nm...

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