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TRU-THERM

™

INSTALLATION & OWNERS MANUAL

2

Packing List

Part Name

Quantity Per Door

Despatch

check 1

Despatch

check 2

Delivery

check

•

•

Free Phone Australia:

1800 144 888

Free Phone New Zealand:

0800 144 999

Website:

www.tru-bilt.co.nz

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Содержание TRU-THERM

Страница 1: ...PROJECT CLIENT SO PACKED BY DATE CHECKED BY DATE INSTALLED BY DATE COMMISIONED BY DATE THIS MANUAL MUST REMAIN WITH DOOR FOR SERVICING AND MAINTENANCE AT ALL TIMES...

Страница 2: ...TALLATION OWNERS MANUAL 2 Packing List Part Name Quantity Per Door Despatch check 1 Despatch check 2 Delivery check Free Phone Australia 1800 144 888 Free Phone New Zealand 0800 144 999 Website www tr...

Страница 3: ...ing on the type of fixing available A scissor lift or scaffold may also be necessary for safe installation Please don t hesitate to call a qualified door technician at any time for assistance Safety W...

Страница 4: ...t Table 1 Configuration Headroom Sideroom Backspace Standard Lift Manual 450mm 175mm DOH 450mm Standard Lift Motor Side 300mm High Lift Manual 1700mm 175mm DOH Amount of lift 670mm High Lift Motor Sid...

Страница 5: ...figures B and C Extreme Caution must be taken when attaching the seal on or around an electric heat trace Door tracks may also need to be packed off the wall It is recommended that the seal is attache...

Страница 6: ...the axle spacers provided IMPORTANT You must use the 10mm spacer to minimise sideways movement of the 2 bottom rollers Locate four side hinges and attach two on each top corner of the bottom panel Us...

Страница 7: ...will overlap the opening by 50mm each side Temporarily attach the vertical tracks to the door jambs using the TL190 brackets which are attached to the pre drilled holes in the tracks using the M8x16 d...

Страница 8: ...bove lintel Ensure the tracks are angled further apart at the top than at the bottom to ensure the door is guided to a central location as it closes See Figure F below Dimension B should be Dimension...

Страница 9: ...er preference There should be 20mm clearance between the top panel and the lintel Install side hinges onto left side of panel by screwing through pre drilled holes in end caps install roller into vert...

Страница 10: ...r with a maximum spacing of 1000mm See Figure I above The hinge screws will penetrate the continuous reinforcing strips as shown in figure I Detail A Panel strengthening struts top hat purlins will be...

Страница 11: ...mounting holes pre punched All doors come with one of the track layout drawings shown below to show how they are to be assembled Standard Lift High Lift Vertical Lift If your Door Configuration is to...

Страница 12: ...rd Lift Tracks FIGURE J Fit the TL900 bracket to the wall 335mm above the top TL190 bracket and then bolt the alloy curve to the holes at the top of the vertical track See Figure K below Ensure both c...

Страница 13: ...e back of the horizontal track as much as headroom allows up to 20mm for every one metre of track Support track every 1500mm FIGURE M The rear hanger must be located near the buffer springs at the bac...

Страница 14: ...urve to the holes at the top of the vertical track See FIGURE K on page 12 Locate the Left and Right Horizontal tracks and lift into place Insert the bolts through the holes at the front of the track...

Страница 15: ...room available Vertical Lift doors require a headroom measurement of door height 200mm This is measured from the top of the door opening to the top of the vertical track Vertical Lift doors have longe...

Страница 16: ...It is very important to ensure RED cable drums are always on the LEFT side of the door and BLACK cable drums on the RIGHT From Inside Looking Out See Figure P below FIGURE P Standard Lift door with 2...

Страница 17: ...TRU THERM INSTALLATION OWNERS MANUAL 17 FIGURE Q...

Страница 18: ...s fitted between the cable drum and outer shaft bearing assembly on the CD150 bracket Fit the bent key steel for the cable drum and torsion coupling and then tighten the grub screws into the shaft and...

Страница 19: ...nd also tighten the connecting bolts on the torsion coupling IMPORTANT NOTE Please ensure both cables have the same amount of tension Adjust this with the torsion coupling in the centre Step 9 Ensure...

Страница 20: ...isible straight line along each spring as shown in figure S below This enables you to count the number of turns when tensioning the springs Use permanent marker only FIGURE S See figure T below to cal...

Страница 21: ...r shoulder Release vice grip from spring shaft that was put on in Step 9 If the torsion springs have been stored for a while and have become dry or rusty add light oil to spring coils for smoother ope...

Страница 22: ...rack Permanently tighten bolts or tek screws into jambs Loosen the track bolts and push in so the door is compressing the opening seal by approximately 5 10mm Permanently tighten track bolts Adjust to...

Страница 23: ...n Ensure there is even clearance between the track and the door 15 20mm Buffer springs must be fitted to the rear of the horizontal tracks as shown below in figure V Ensure the door lifts clear of the...

Страница 24: ...tallation instructions supplied with the motor to fit it to the door Step 15 Completion Check The door should now be complete and ready for years of reliable service It is recommended a final check is...

Страница 25: ...ES CABLES or BOTTOM ROLLER BRACKETS should be performed ONLY by qualified door service people Electric Operation If you are among the growing number of people now enjoying the convenience of an electr...

Страница 26: ...td Problem Solution Door going up out of level Adjust wire ropes with torsion coupling Door not sealing against opening Shift tracks in or adjust hinges so door is contacting seals Door is heavy to op...

Страница 27: ...cables and springs should be left to the professionals Professional service will ensure a job done correctly and more important it will take the personal exposure of danger away from the user The bes...

Страница 28: ...arranty issue should arise a Warranty Claim Form is available from TRU BILT and must be completed along with the serial number from the nameplate on the inside of the TRU THERM Sectional Door Photos a...

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