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Table of Contents

059661-M

i

Section 1: To the Installer

Installer Safety  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Site Preparation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Air-Cooled Machines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Water-Cooled Refrigeration Machines  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Water Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Electrical Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Beater Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Initial Freezing Cylinder Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Refrigerant  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Section 2: To the Operator

Compressor Warranty Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Section 3: Safety

Section 4: Operator Parts Identification

C302 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Beater Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Section 5: User Interface

Control Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Liquid Crystal Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Operational Mode Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Operator Menu Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Operator Menu Timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Finding Current Fault Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Syrup Out Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
CO2 Out Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Water Out Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Audio Alarm Silencer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
Product Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Sampling Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Daily Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

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Содержание C302

Страница 1: ...OPERATOR S MANUAL Model C302 Slush Freezer 6 22 04 Original Publication Updated 1 28 2019 Original Operating Instructions 059661 M...

Страница 2: ..._ Cycle__________ Phase__________________________________ Maximum Fuse Size ______________________________________________________ A Minimum Wire Ampacity _____________________________________________...

Страница 3: ...he Operator Compressor Warranty Disclaimer 2 1 Section 3 Safety Section 4 Operator Parts Identification C302 4 1 Beater Door Assembly 4 2 Accessories 4 4 Section 5 User Interface Control Switches 5 1...

Страница 4: ...ylinders 6 10 Rinsing 6 10 Cleaning 6 11 Disassembly 6 12 Brush Cleaning 6 12 Section 7 Operator Checklist During Cleaning and Sanitizing 7 1 Troubleshooting Bacterial Count 7 1 Regular Maintenance Ch...

Страница 5: ...llation maintenance or repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the ma...

Страница 6: ...water pressure Improper water adjustments may cause operation discrepancies Water Connections An adequate cold water supply must be provided with a hand shutoff valve On the back of the machine a 3 8...

Страница 7: ...e not equipped with a power cord and a plug or another device to disconnect the machine from the power source must have an all pole disconnecting device with a contact gap of at least 0 125 in 3 mm in...

Страница 8: ...potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 80 will allow for normal expansion CAUTION Use o...

Страница 9: ...he municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressor s on this machine are warranted for the term stated in the Limited Warranty section in this m...

Страница 10: ...2 2 TO THE OPERATOR Model C302 To the Operator 2 Notes...

Страница 11: ...lure to follow these instructions may result in serious electrical shock WARNING Avoid injury DO NOT operate the machine unless it is properly grounded DO NOT operate the machine with larger fuses tha...

Страница 12: ...ON when removing the beater assembly The scraper blades are very sharp IMPORTANT Access to the service area of the machine must be restricted to persons having knowledge and practical experience with...

Страница 13: ...ailure to follow this instruction may cause poor machine performance and damage to the machine For Indoor Use Only This machine is designed to operate indoors under normal ambient temperatures of 70 F...

Страница 14: ...3 4 SAFETY Model C302 Safety 3 Notes...

Страница 15: ...escription Part No 1 Panel Side Left 059721 2 Panel Rear 059657 3 Panel Side Right 059722 4 Display LED 15 4 Tall 068575 5 Panel Front Upper 068909 6 Panel Front Shell 59576 SPN Item Description Part...

Страница 16: ...4 2 OPERATOR PARTS IDENTIFICATION Model C302 Operator Parts Identification 4 Beater Door Assembly Figure 4 2 19 18 17 7 20 11 12 15 23 25 21 26 27 24 22 14 13 1 13 10 9 8 6 4 3 2 5 16...

Страница 17: ...32X3 8 Phil Truss 053869 11 O ring 9 32 OD X 1 16 Wall 25 to Bag 029751 12 Plug Prime Slush 039568 13 O ring 1 129 OD X 989 ID X 070W 25 To Bag 039219 Item Description Part No 14 Nut Spout Door Slush...

Страница 18: ...055492 100 2 oz packs or Kay 5 part no 041082 200 packs 1 2a 2b 4 2c 2d 5 3 Item Description Part No 1 Pail Mix 10 qt 013163 2 Brush A Package X64275 2a Brush Mix Pump Body 3 X 7 023316 2b Brush DBL E...

Страница 19: ...e The right switch controls the two freezing cylinders on the right side of the machine When placed in the ON position these control switches allow SLUSHTECH operation Liquid Crystal Displays There ar...

Страница 20: ...fficient the word OUT will flash on the LCD The same rules apply to the fourth line which indicates the status of the CO2 and the H2O The third line of this display is a fault indicator If an error in...

Страница 21: ...flow from the flow control will be allowed Only the beater will operate When the syrup is satisfied the barrel will refill the product tank and then automatically return to the Auto mode The fault me...

Страница 22: ...established to prevent product from excessive heating If the product exceeds 120 F 49 C for any reason in any mode of operation the entire machine shuts down Faults when corrected are cleared from the...

Страница 23: ...the operator menu 13 Screen E is SYSTEM INFORMATION It consists of six display features The first feature indicates the software version The second feature indicates the bill of material number and t...

Страница 24: ...s Press the AUTO and OFF keys to increase or decrease the fault page Page numbers are located in the upper right corner of the display The most recently recorded fault will appear on page 1 1 The faul...

Страница 25: ...he opposite barrel will not be affected CO2 Out Indicator On the LCD if the word OUT appears next to the word CO2 it indicates a lack of CO2 being supplied to the freezer The product light will also i...

Страница 26: ...reeze down a Defrost cycle and a Fault condition during Power Saver modes Sampling Valve The sampling valve is located behind the lower front panel The sampling valve is used to obtain a brix reading...

Страница 27: ...int where the parts are disassembled and laid out to air dry The following procedures will show you how to assemble the parts into the freezer sanitize them and prime the freezer with fresh product Du...

Страница 28: ...g the beater assembly check the scraper blades for any nicks or signs of wear If any nicks are present or if the blade is worn replace both blades If the blades are in good condition place the scraper...

Страница 29: ...6 8 8 Insert the draw valve into the freezer door spout from the front of the machine The valve is properly installed when the hole in the draw valve is visible in the slot of the freezer door spout...

Страница 30: ...ure 6 12 12 Secure the assembly with the screw Figure 6 13 13 Insert the spring into the front of the door spout Figure 6 14 14 Place the threaded cap on the end of the draw valve cavity Turn the cap...

Страница 31: ...that the door is secure Do not overtighten the handscrews Figure 6 20 20 Repeat step 1 through step 19 for the other freezing cylinders Sanitizing Important If a machine is sanitized and will not be...

Страница 32: ...the syrup line into the pail of sanitizing solution Figure 6 24 6 To place the left freezing cylinder in the Sanitize mode press the MENU SELECT key Move the cursor by pressing the AUTO key until the...

Страница 33: ...begins draining into the front drip tray Press the OFF key 12 Press the BEATER key Agitate the solution in the freezing cylinders for 5 minutes Figure 6 26 13 With a pail beneath the door spouts open...

Страница 34: ...aste of the product Brixing should be done before priming the freezer and when a change in syrup flavor has been made 7 Pour the product from the syrup sampling valve into a cup Close the syrup sampli...

Страница 35: ...The up position directs the flow of product to the freezing cylinder 11 Place a pail beneath the door spout Open the draw valve and drain the freezing cylinder to remove any incorrectly brixed produc...

Страница 36: ...e Rinse mode press the MENU SELECT key Move the cursor by pressing the AUTO key until the third line indicates RINSE SANITIZE 2 Press the MENU SELECT key Move the cursor under RINSE by pressing the OF...

Страница 37: ...rd YES Pressing the MENU SELECT key at this time will start the flow of cleaner sanitizer through the syrup system into the freezing cylinder 4 Repeat step 1 through step 3 for the right freezing cyli...

Страница 38: ...Make sure all brushes provided with the freezer are available for brush cleaning 2 Return to the freezer with a small amount of cleaning solution With a single service towel wipe clean the rear shell...

Страница 39: ...r Maintenance Checks Replace scraper blades that are nicked damaged or worn down Before installing the beater make sure the scraper blades are properly attached over the pins Check the rear shell bear...

Страница 40: ...7 2 OPERATOR CHECKLIST Model C302 Operator Checklist 7 Notes...

Страница 41: ...c Allow the motor to cool Press the AUTO key Call a service technician if the beater motor goes out on overload again 5 2 5 No compressor operation in the Auto mode a Beater motor is out on overload C...

Страница 42: ...n or missing draw valve O rings c Replace or install O rings on draw valve 6 3 9 1 10 Unable to adjust brix a Syrup lines need to be cleaned and sanitized a Clean and sanitize syrup lines b Blocked fl...

Страница 43: ...t O ring X Freezer Door O ring X Draw Valve O ring X Door Spout O ring X Front Bearing X Prime Plug O ring X Black Bristle Brush 1 in x 2 in Inspect and replace if necessary Minimum Double Ended Brush...

Страница 44: ...9 2 PARTS REPLACEMENT SCHEDULE Model C302 Parts Replacement Schedule 9 Notes...

Страница 45: ...WARRANTY CONDITIONS 1 If the date of original installation of the Product cannot be verified then the limited warranty period begins ninety 90 days from the date of Product manufacture as indicated by...

Страница 46: ...due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condi...

Страница 47: ...OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT...

Страница 48: ...10 4 LIMITED WARRANTY ON EQUIPMENT Model C302 Limited Warranty on Equipment 10 Notes...

Страница 49: ...ed proof of purchase may be required at time of service 2 This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an auth...

Страница 50: ...arranty service work promptly upon arrival 9 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as...

Страница 51: ...NCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE...

Страница 52: ...11 4 LIMITED WARRANTY ON PARTS Model C302 Limited Warranty on Parts 11 Notes...

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