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Section 8

8-1

Models 441 & 444 

Troubleshooting Guide 

 8

Troubleshooting Guide

Table 8-1

Problem

Probable Cause

Remedy

Page 

 Ref.

1. No product being

dispensed with the draw
valve open and the
control switch in AUTO.

a. The freezer door is installed upside

down.

a. Install the door correctly.

6-3

b. There is a freeze-up in the mix inlet

hole.

b. Call service technician to adjust

hopper temperature.

- -

c. Beater motor out on reset.

c. Reset the freezer.

5-1

d. The beater is rotating

counterclockwise.

d. Contact service technician to correct

the rotation.

- -

e. Draw valve bracket incorrectly

attached to draw arm.

e. Correctly attach draw valve bracket to

draw arm.

6-3

f. The circuit breaker is off, or the

fuse is blown.

f. Turn the breaker on, or replace the

fuse.

- -

g. Inadequate mix in hopper.

g. Fill the hopper with mix.

6-5

h. The feed tube is installed upside

down.

h. Install the feed tube with the hole in

the side in the down position.

6-5

2. The product is too cold.

a. The thermistor control is set too

cold.

a. Adjust the thermistor control knob

warmer.

5-2

b. The draw handle is not fully closed.

b. The draw handle must be fully closed.

- -

3. The product appears too

thin.

a. The thermistor control is set too

warm.

a. Adjust the thermistor control knob

colder.

5-2

b. Insufficient air space around the

unit. (A/C)

b. Allow for adequate air flow across the

condenser.

1-2

c. Worn scraper blade(s).

c. Replace scraper blades regularly.

9-1

d. Dirty condenser.

d. Clean regularly.

7-1

e. The mix is out of date.

e. Use only fresh mix.

- -

f. The beater is rotating

counterclockwise.

f. Contact service technician to correct

rotation.

- -

g. Product is over beaten.

g. Draw off some product to allow fresh

product to enter the freezing cylinder.

- -

h. Loss of water (W/C)

h. Locate cause of water loss and

correct.

7-1

4. The mix in the mix

hopper is too cold.

a. The temperature is out of

adjustment.

a. Call service technician to adjust the

hopper temperature.

- -

5. The mix in the hopper is

too warm.

a. The temperature is out of

adjustment.

a. Call service technician to adjust the

hopper temperature.

- -

b. Hopper cover is not in position.

b. Place the cover in position.

6-6

c. The control switch is OFF.

c. Place the control switch in AUTO.

6-6

d. Warm mix was placed in the

hopper.

d. Mix added to the hopper must be

below 40°F (4.4°C).

- -

6. The drive shaft is stuck

in the gear box coupling.

a. Rounded corners of drive shaft,

coupling, or both.

a. Call service technician to correct the

cause and replace the necessary
components. Do not lubricate the end
of the drive shaft.

- -

Содержание 444

Страница 1: ...OPERATOR S MANUAL Model 441 444 Shake Freezers 06 97 Original Publication Updated 9 7 2018 Original Operating Instructions 029405 M...

Страница 2: ...the data label Model Number ___________________________________________________________ Serial Number ____________________________________________________________ Electrical Specs Voltage____________...

Страница 3: ...tion 3 Safety Section 4 Operator Parts Identification Model 441 4 1 Model 444 4 2 Models 441 and 444 Door Assembly 4 3 Accessories 4 4 Section 5 User Interface Indicator Light MIX LOW 5 1 Symbol Defin...

Страница 4: ...ng Cleaning and Sanitizing 7 1 Troubleshooting Bacterial Count 7 1 Regular Maintenance Checks 7 1 Winter Storage 7 2 Section 8 Troubleshooting Guide Section 9 Parts Replacement Schedule Section 10 Lim...

Страница 5: ...ing any installation maintenance or repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or dam...

Страница 6: ...th the current edition of the National Electrical Code NEC ANSI NFPA 70 1987 which governs the installation of the unit at the local governmental level The purpose of the NEC code is the practical saf...

Страница 7: ...the AUTO position The main refrigeration system will operate compressor beater motor and the condenser fan The dial light and the mix low indicator will be illuminated Figure 1 1 If the freezer is wat...

Страница 8: ...nt may expose users and operators to unexpected safety hazards WARNING Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns sho...

Страница 9: ...imilar end of life legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is respon...

Страница 10: ...2 2 TO THE OPERATOR Models 441 444 To the Operator 2 Notes...

Страница 11: ...the appliance by a person responsible for their safety is required Children should be supervised to ensure that they do not play with the appliance IMPORTANT An equipotential grounding lug is provide...

Страница 12: ...are required to safely move this machine Failure to comply may result in personal injury or damage to the machine NOTICE Cleaning and sanitizing schedules are governed by your federal state or local...

Страница 13: ...d SS 028967 7 4 Panel Rear 013637 5 Panel Side Upper Right 028707 SP 6 Panel A Side Lower Left X44853 7 Caster Swivel 5 8 Stem 4 Wheel 018794 8 Panel Side Upper Left 028700 SP1 Item Description Part N...

Страница 14: ...11 5 8 Long 027503 4 Tube Feed SS 028967 7 5 Louver Side Left Right 051191 6 Panel Upper Side Right 028701 7 Caster 4 SWV 5 8 Stem W Brake 034081 8 Panel Service 024439 Item Description Part No 9 Pan...

Страница 15: ...rt No 1 Seal Drive Shaft 032560 2 Shaft Beater 0086031 3 Beater A 7 QT 1 Pin Support X46233 4 Bearing Front 013116 5 Gasket Door 5 177 ID X 5 9380 016672 6 Decal Lift Plate Front 015200 Item Descripti...

Страница 16: ...7 6 1 30049_A Item Description Part No 1 Pail 10 QT 013163 2 Brush Mix Pump Body 3 X 7 023316 3 Brush Double Ended 013072 4 Brush Rear Bearing 013071 5 Brush Draw Valve 014753 Item Description Part N...

Страница 17: ...identifies the symbol definitions used on the operator switches The WASH position The OFF position The ON AUTO position Control Switch The center position is OFF The right position is AUTO which acti...

Страница 18: ...ntrol counterclockwise to achieve a thinner product Allow the refrigeration system to cycle on and off two or three times before an accurate consistency can be evaluated Separate Hopper Refrigeration...

Страница 19: ...f you are disassembling the machine for the first time or need information to get to this starting point in our instructions See Disassembly on page 6 7 Assembly WARNING Make sure the control switch i...

Страница 20: ...cylinder Install the front scraper blade over the front holding pin Slide the beater assembly the rest of the way into the freezing cylinder Figure 6 5 Make sure the beater assembly is in position ov...

Страница 21: ...nged edge is against the door Do not lubricate the gasket or bearing Figure 6 8 10 Insert the baffle rod through the beater in the freezing cylinder With the door seated on the freezer studs install t...

Страница 22: ...he hopper and allow it to flow into the freezing cylinder Figure 6 12 3 While the solution is flowing into the freezing cylinder brush clean the hopper While cleaning the mix hopper take particular ca...

Страница 23: ...result in health hazards 7 Stand the mix feed tube in the corner of the mix hopper Figure 6 16 Repeat steps 1 through 7 for the other side of the freezer on the Model 444 Priming Prime the machine as...

Страница 24: ...ovided with freezer Cleaner Single service towels Draining Product from the Freezing Cylinder 1 Place the control switch in the OFF position 2 Remove the hopper cover and the mix feed tube Take these...

Страница 25: ...the draw arm and place the control switch in the OFF position 6 Repeat steps 1 through 5 for the second freezing cylinder on the Model 444 Disassembly Note Failure to remove brush clean and air dry p...

Страница 26: ...removed always remove the rear O ring first This will allow the O ring to slide over the forward rings without falling into the open grooves 4 Thoroughly brush clean all disassembled parts in the clea...

Страница 27: ...f high bacteria and coliform counts Properly prepare the cleaning and sanitizing solutions Read and follow the label directions carefully Too strong of a solution may damage the parts and too weak of...

Страница 28: ...he spring in the water valve IMPORTANT For water cooled freezers use air pressure on the outlet side to blow out any water remaining in the condenser Failure to follow this procedure may cause severe...

Страница 29: ...thin a The thermistor control is set too warm a Adjust the thermistor control knob colder 5 2 b Insufficient air space around the unit A C b Allow for adequate air flow across the condenser 1 2 c Worn...

Страница 30: ...he seal is installed inside out on the drive shaft c Install correctly 6 1 d Worn rear shell bearing d Call service technician to replace rear shell bearing e Drive shaft works forward e Call service...

Страница 31: ...6 Months Annually Scraper Blades X Drive Shaft Seal X Freezer Door Gasket X Front Bearing X Draw Valve O rings X Brush 3 x 7 Inspect and replace if necessary Minimum Brush 1 x 2 Inspect and replace i...

Страница 32: ...9 2 PARTS REPLACEMENT SCHEDULE Models 441 444 Parts Replacement Schedule 9 Notes...

Страница 33: ...manufacture as indicated by the Product serial number Proof of purchase may be required at time of service 2 This limited warranty is valid only if the Product is installed and all required service w...

Страница 34: ...costs from any reason whatsoever 12 Damages resulting from the use of any refrigerant other than that specified on the Product s data label will mvoid this limited warranty 13 Any cost to replace refi...

Страница 35: ...fied proof of purchase may be required at time of service 2 This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an au...

Страница 36: ...warranty service work promptly upon arrival 9 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use a...

Страница 37: ...R INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT...

Страница 38: ...11 4 LIMITED WARRANTY ON PARTS Models 441 444 Limited Warranty on Parts 11 Notes...

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