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48 

 

 

 

  RC5_4 installation

 

4.2.2

Before starting the RC installation, make sure that: 

The RC doors are closed, 
The control cable is disconnected, 
The RC control cable socket cover is closed. 

 

Figure 40 

RC lifting method 

RC installation example using four hot-dip galvanized U-profiles and four hot-dip galvanized threated rods is 
shown in figure below. 

 

Figure 41 

RC around the pole installation example 

RC installation example using two hot-dip galvanized threated rods is shown in figure below. 

Содержание Rec15/25 Al1 5p

Страница 1: ......

Страница 2: ...nstallation commissioning operation and maintenance of the equipment the relevant legal regulations such as DIN VDE IEC accident prevention regulations and the connection condition of the electric uti...

Страница 3: ...aneous I O Input Output IOI Input Output Interface IOM Input Output Module LCD Liquid Crystal Display HL Hot Line protection element LP Load Profile LS Loss of Supply protection element ME Measurement...

Страница 4: ...ive Earth Fault SEFR Sensitive Earth Fault with reclosing SI Synchronization indicator TEL Tavrida Electric TCI Telecommunication Interface TDI Telarm Dispatcher Interface UF Under Frequency UV Under...

Страница 5: ...ls 28 2 2 2 RC Seals 28 3 Product Handling 29 3 1 Transportation 30 3 2 Storage 31 3 3 Inspection 31 3 4 Unpacking 31 3 4 1 Pole Mounted Recloser 31 3 4 2 Substation Recloser 33 3 5 Handling Requireme...

Страница 6: ...on 72 6 6 1 3 Protection Settings Uploading 73 6 6 2 Communication Settings Modifications 74 6 6 2 1 Communication Settings Downloading 74 6 6 2 2 Communication Settings Modification 75 6 6 2 3 Commun...

Страница 7: ...cement 92 8 Disposal 93 9 Appendices 95 Appendix 1 OSM Drawings 96 Appendix 2 RC5_4 Drawings 98 Appendix 3 Package Drawings 99 Appendix 4 Mounting Kits Drawings 101 Appendix 5 RC5_4 Wiring Diagram 132...

Страница 8: ......

Страница 9: ...1 Product Description...

Страница 10: ...t Main Components Outdoor Switching Module 1 2 1 The OSM is equipped with six high voltage bushings with embedded current and voltage sensors The bushings are covered by silicone rubber insulation and...

Страница 11: ...ing event is generated by the RC5_4 to provide indication of the locked state The OSM remains locked and cannot be operated until the trip hook is pushed back into the operating position Figure 3 Mech...

Страница 12: ...igure 5 RC5_4 with internal door closed Figure 6 RC5_4 with internal door open The external door has a padlock provision that is suitable for a shackle with up to a 12 mm diameter The external door ca...

Страница 13: ...The housing has provisions for protection against dust and water ingress Figure 8 RC housing provisions The RC5_4 is equipped with a Door Position Switch which is used for disabling the CPM at closed...

Страница 14: ...des local control and indication functions of the Rec15 25 Figure 10 Control buttons and indication LEDs are located at the front side of the CPM Figure 11 The CPM has an integrated USB interface for...

Страница 15: ...15 Figure 11 CPM control and indication functions...

Страница 16: ...used for an RC5_4 auxiliary power supply connection Figure 14 This module provides impulse noise protection for all internal modules of the RC5_4 Figure 14 Power supply filter module 1 2 2 4 Rechargea...

Страница 17: ...ule The IOM contains twelve digital inputs and twelve digital outputs The location of these connectors marked 15 18 with these inputs and outputs are shown in Figure 16 Figure 16 Location of IOM conne...

Страница 18: ...Network settings setup for corresponding interface is completed LED indication description Green LED Indicating the network connection speed Glowing continuously Aprox 100 Mbs No indication Less than...

Страница 19: ...e supplied with a Bluetooth module on request The Bluetooth module provides point to point wireless connection between the RC and a personal computer It is connected to the RCM via a USB cable Figure...

Страница 20: ...urrent Ir 630 A Rated cable charging current switching 10 A 25 A Rated line charging current switching 2 A 5 A Rated short circuit breaking current Isc 16 kA 12 5 kA Rated peak withstand current Ip 41...

Страница 21: ...e greater of 1 or 0 1 kV 0 5 27 0 kV Frequency at dF dt 0 2 Hz s at dF dt 0 5 Hz s 0 025 Hz 0 05 Hz 45 55 Hz 55 6 5 Hz Power factor 0 02 0 1 Active and reactive energy 2 40 630A 4 5 27 kV Active react...

Страница 22: ...Degree of protection Component Degree of protection Outdoor switching module IP65 Recloser cubicle IP65 Umbilical cable IP65 Table 7 Rechargeable Battery BAT parameters Parameter Value Type5 G26EPX En...

Страница 23: ...rameters Parameter Value Applicable standard USB 1 2 according to RC5 specification IEEE 802 3 10Base T IEEE 802 3u 100Base T IEEE 802 3x Flow Control Interface RJ 45 10 100 Ethernet port Maximum rece...

Страница 24: ...otocol 802 11b 802 11g 802 11n 802 11e 802 11i TCP IP DHCP Tx Power 802 11b 20 dBm 802 11g 17 dBm 802 11n 14 dBm Rx Sensitivity 802 11b 91 dBm 11 Mbit s 802 11g 75 dBm 54 Mbit s 802 11n 72 dBm MCS7 Se...

Страница 25: ...2 Nameplates and Seals...

Страница 26: ...Weight kg 68 72 Rated operating sequence O 0 1s CO 2s CO 2s CO Rated lightning impulse withstand voltage up to kV 110 1506 Rated power frequency withstand voltage up to kV 50 60 Rated short circuit br...

Страница 27: ...5_4 Rated supply voltage V 85 265 AC 110 220 DC Rated supply frequency Hz 50 60 Power consumption VA max 75 Weight kg 44 Degree of protection IP65 Year of manufacture XXXX Applicable standards IEEE C3...

Страница 28: ...ns Warranty for all products is void if the seal is removed damaged or tampered with OSM Seals 2 2 1 Seals are installed at the bottom of the switching module tank Figure 26 Figure 26 OSM25_Al_1 5 sea...

Страница 29: ...3 Product Handling...

Страница 30: ...during transportation Fixation may be secured by using web slings The Rec15 25 package consists of a wooden pallet fumigated according to ISPM15 rules galvanized steel collars and cover see Figure 28...

Страница 31: ...ion when accepted by the carrier for shipment Upon receipt inspect the package for signs of damage After unpacking the Rec15 25 inspect its components thoroughly for damage incurred during shipment If...

Страница 32: ...ox is applicable 6 Cut four buckles that hold the pole interface part if pole interface is applicable Refer to Mounting Kit Preparation section for details 7 Unscrew fasteners that hold RC on holder 8...

Страница 33: ...nti vandal cover 10 Pull right side down and slide left to remove anti vandal protection 11 Unscrew eight screws holding the mounting bracket Substation Recloser 3 4 2 1 Unscrew twelve screws from upp...

Страница 34: ...ght to left then forward 6 Open RC internal door and unscrew captive screw to release anti vandal cover 7 Pull right side down and slide left to remove anti vandal protection 8 Unscrew holder for volt...

Страница 35: ...g bracket 3 5 Handling Requirements To avoid equipment damage follow the handling recommendations listed below 1 In case a crane is used the Rec15 25 components should be lifted using special lifting...

Страница 36: ...ings for lifting and handling Failure to comply may result in damage to the equipment Figure 30 OSM handling RC Handling 3 5 2 The RC5_4 has two holders with lifting provision Two holders placed at th...

Страница 37: ...them to the operational position according to the sequence described below 1 Unscrew surge arresters holder from OSM tank 2 Flip 3 Fasten with torque of 40N m 4 Unscrew surge arresters holder 5 Remov...

Страница 38: ...rew four M16 bolts installed on pole interface bracket 2 Fasten pole interface bracket using M16 fasteners 3 5 3 2 Lateral Installation 1 Unscrew four M16 bolts installed on pole interface bracket 2 U...

Страница 39: ...6 Fasten pole interface bracket using M16 fasteners kit Substation Mounting Kit Preparation 3 5 4 It is recommended to assemble the mounting kit in horizontal position Use M12 fasteners included Tigh...

Страница 40: ...ntal holders 4 Fasten four support parts according to substation bay installation pinouts 5 Fasten four channels at required height 6 Connect bottom of the channels using square holder 7 Connect middl...

Страница 41: ...sten RC holder 10 Fasten support for voltage transformer holder if VT holder is applicable 11 Fasten voltage transformer holder if VT holder is applicable Refer to Handling and Installation Guide for...

Страница 42: ......

Страница 43: ...4 Installation...

Страница 44: ...mp up to 240mm2 7 Alcohol for insulation cleaning 8 Crane or other lift for OSM and RC5_4 lifting 4 2 Installation Procedure WARNING This User Guide is offered as a guide only It should be used in con...

Страница 45: ...using two M20 hot dip galvanized threated rods is shown in figure below Figure 34 OSM thought the pole installation example OSM installation example using four hot dip galvanized U profiles and four h...

Страница 46: ...rofiles bolted to interface bracket and four hot dip galvanized threated rods is shown in figure below Figure 36 OSM around the pole installation example The substation mounting kit is applicable for...

Страница 47: ...ation mounting kit installation example Figure 38 Substation mounting kit installation example OSM installation example at substation mounting kit is shown in figure below Figure 39 OSM substation ins...

Страница 48: ...RC control cable socket cover is closed Figure 40 RC lifting method RC installation example using four hot dip galvanized U profiles and four hot dip galvanized threated rods is shown in figure below...

Страница 49: ...ent of the transformer at the pole or at the substation mounting structure Line connections to the auxiliary voltage transformer should be performed in accordance to the VT technical manual by trained...

Страница 50: ...RC5 are shown below Figure 45 Earthing cross pressure terminals position ATTENTION Make sure that the system impedance to ground is less than 5 ohms System impedance to ground can be measured on site...

Страница 51: ...arthing as showed on picture above OSM tank OSM mounting frame auxiliary supply VT should be earthed using separate earthing jumpers connected to the common earthing bar Surge arresters grounding bars...

Страница 52: ...section Aerial connectors and fasteners are made of stainless steel The clamp is made of Sn Bi coated brass Figure 48 Aerial connector Figure 49 Conductor connection via aerial connectors Tightening t...

Страница 53: ...The power line connection can be done using the M12 bolts and nuts not supplied It is recommended to use HDG or stainless steel M12 fasteners and tin coated cable lugs for power line connection to pr...

Страница 54: ...ghtened on OSM bushings during assembly The power line connection can be done using the M12 bolts and nuts not supplied It is recommended to use HDG or stainless steel M12 fasteners and tin coated cab...

Страница 55: ...liary supply from a pole mounted VT is connected to the RC5_4 resistance measurement should be performed Switch digital Multi meter to the Ohm metering mode and enable beeping signal Connect one elect...

Страница 56: ...58 Auxiliary supply connections inside PSFM Bayonet connection terminals for the RC auxiliary power supply are shown below Figure 59 and Figure 60 Figure 59 Auxiliary power supply connection with bay...

Страница 57: ...5 Commissioning...

Страница 58: ...AC supply switch is ON NOTE Up to 60 s might be required for the RC5_4 circuits energizing Checking CVCS Coefficients 5 1 3 Check that the CVCS coefficients in the RC5_4 settings correspond to the RT...

Страница 59: ...No load tests are executed the main contacts can be closed via the MMI USB Bluetooth or TDI Check that measurements of phase currents power factors active and reactive power etc are correct MMI Main m...

Страница 60: ......

Страница 61: ...6 Operation...

Страница 62: ...ctuator is electrically isolated This prevents CLOSING locally or remotely Figure 61 Mechanical trip of switching module Operation via MMI 6 1 2 To operate the device via the MMI change the mode of th...

Страница 63: ...be closed instantaneously but after some delay The corresponding setting is configurable in setup menu Main menu Settings System MMI Close delay You may stop delayed closing by pressing the ESC button...

Страница 64: ...g Pressing the Malfunctioning log pushbutton provides transition to this screen from any menu To enter the ML via the MMI menu Main menu Indication data IDC Malfunction log Some events have characters...

Страница 65: ...quired to have A PC with Installed RC driver follow the steps of automatic installer on your PC Installed TELARM can be provided by your local Tavrida Electric representative Imported TELARM model for...

Страница 66: ...gs chose menu Main Menu Tools Options Popup window will appear 3 Choose Communication settings 4 Set Interface type to Bluetooth 5 Set Auto determined COM port or choose appropriate COM port 6 Select...

Страница 67: ...nt via Wi Fi module 1 Enable Access point operating mode in Wi Fi settings of RC5 using MMI and configure SSID with Password 2 In TELARM settings choose menu Main Menu Tools Options Popup window will...

Страница 68: ...from the device see chapter 6 6 Settings Modifications Main Menu On Line Download settings from the device Trip Main Menu On Line Trip Command is duplicated by button on toolbar Close command Main Men...

Страница 69: ...enu On Line Upload software NOTE After Upload software is selected the pop up browser menu will appear Use this menu to select the appropriate firmware 1 to be uploaded to the RC Figure 71 Figure 71 F...

Страница 70: ...on are possible only in case the corresponding TELARM model is imported to the computer and connection between the PC and the RC via Internet Server is established The communication system architectur...

Страница 71: ...70 Upon confirmation the command will be sent to the controller 6 6 Settings Modifications Protection Settings Modifications 6 6 1 6 6 1 1 Protection Settings Downloading To download protection setti...

Страница 72: ...in Uploading protection settings To edit protection locally PCI the following actions should be performed 1 Open the model in the database where settings shall be changed Figure 74 2 Double click on G...

Страница 73: ...Approved 3 The green V sign will appear near the submenu after successful approval Approved protection settings can be uploaded to the device 4 In On Line menu click Upload settings to the device Fig...

Страница 74: ...n settings from the device make sure that TELARM connection is established To download communication settings 1 Select the device on the TELARM 2 Select Main Menu On Line Download settings from device...

Страница 75: ...e TDI NOTE If RC communication settings are changed settings on the TELARM dispatcher PC shall be changed correspondingly Communication settings modifications using the MMI Main menu Settings Comms TD...

Страница 76: ...that TELARM connection is established Mark modified settings as Approved in TELARM To approve settings 1 Right click on the submenu Communication settings in Database browser and choose Mark as Ready...

Страница 77: ...the uploaded settings by pushing the button near the reading in Connection log if protection settings were uploaded via PCI or in Messages log if protection settings were uploaded via TDI Figure 79 U...

Страница 78: ...78...

Страница 79: ...7 Maintenance and Troubleshooting...

Страница 80: ...r malfunction in a control cubicle if no other reason was identified Replace the RCM CPM Malfunction 7 2 2 NOTE If it is possible to connect to the device via the PCI interface but the CPM doesn t wor...

Страница 81: ...Replace the IOM If the new IOM does not work as well replace the RCM together with the IOM 7 2 3 4 RTU Short Circuit Possible reason Malfunction identification procedure Corrective action Internal RT...

Страница 82: ...e voltage at the RCM input Figure 77 If the voltage is less than 85 V the malfunction is in the PSFM Replace PSFM RCM malfunction In case the voltage at the RCM inputs is between 85 265 V it is an RCM...

Страница 83: ...nputs in the plug 7 2 3 7 Excessive Trip Time Possible reason Malfunction identification procedure Corrective action OSM coil short circuit Check if the reading in the malfunction log OSM coil short c...

Страница 84: ...29 of the heavy duty connector of the control cable OSM side as it is shown in Figure 80 Connect the control cable to the RC5_4 Connect plug 8 to the RCM Switch on the RC5_4 and battery The indication...

Страница 85: ...the wiring connecting the RCM with control cable Replace the RC5_4 Open circuit in Control Cable Switch off the RC5_4 and the battery Connect the control cable to the RC5_4 Disconnect the control cab...

Страница 86: ...amaged Check that the control cable is connected properly Connect control cable properly Control Cable malfunction Switch off the RC5_4 and the battery and wait for 2 minutes Short circuit pins 37 and...

Страница 87: ...ted Switch off the RC5_4 and the battery and wait for 2 minutes Short circuit pins 1 and 3 of the RC5_4 heavy duty connector as it is shown in Figure 82 Switch on the RC5_4 and the battery The malfunc...

Страница 88: ...2 3 9 RCM malfunction If none of the above described actions helped it is an RCM malfunction Replace the RCM 7 3 Rec15 25 Component Replacement Procedures RCM Replacement 7 3 1 7 3 1 1 Dismounting 1 D...

Страница 89: ...ng correspond to socket numbering CPM Replacement 7 3 2 7 3 2 1 Dismounting 1 Disconnect plug 19 from the CPM 2 Unscrew six nuts fixing the CPM and remove the washers Figure 90 3 Pull the CPM from the...

Страница 90: ...to the CPM PSFM Replacement 7 3 3 7 3 3 1 Dismounting 1 Make sure that there is no voltage on any inputs of the PSFM 2 Disconnect all auxiliary supply wiring from the PSFM 3 Disconnect plug 14 from th...

Страница 91: ...control cubicle located above the PSFM 5 In case you have a PSFM without a plug use the old one Numbers on the wires correspond to numbers on plug 14 6 Connect the auxiliary supply wiring to the inpu...

Страница 92: ...10 Switch on the battery circuit breaker RC5_4 Replacement 7 3 5 RC5_4 dismounting and installation should be performed according to the Installation section of this document NOTE To upload protectio...

Страница 93: ...8 Disposal...

Страница 94: ...calculated by the controller is expired whichever occurs first NOTE Battery life decreases at higher temperatures Dispose of expired batteries in an environmentally responsible manner Consult local r...

Страница 95: ...9 Appendices...

Страница 96: ...96 Appendix 1 OSM Drawings Figure 93 Dimensions of OSM15_Al_1 5 with aerial connectors Figure 94 Dimensions of OSM15_Al_1 5 with NEMA connectors...

Страница 97: ...97 Figure 95 Dimensions of OSM25_Al_1 5 with aerial connectors Figure 96 Dimensions of OSM25_Al_1 5 with NEMA connectors...

Страница 98: ...98 Appendix 2 RC5_4 Drawings Figure 97 Dimensions of RC5_4...

Страница 99: ...99 Appendix 3 Package Drawings Figure 98 Dimensions of pole mounted recloser package Figure 99 Placement of pole mounted recloser components in a box...

Страница 100: ...100 Figure 100 Dimensions of substation recloser package Figure 101 Placement of substation recloser components in a box...

Страница 101: ...101 Appendix 4 Mounting Kits Drawings Figure 102 Dimensions of standard OSM mounting kit arrangement for front installation...

Страница 102: ...102 Figure 103 Dimensions of standard OSM mounting kit arrangement for lateral installation...

Страница 103: ...103 Figure 104 Dimensions of interface bracket...

Страница 104: ...104 Figure 105 Dimensions of OSM mounting kit with M16 pole interface front installation...

Страница 105: ...105 Figure 106 Dimensions of OSM mounting kit with M16 pole interface lateral installation...

Страница 106: ...106 Figure 107 Dimensions of OSM mounting kit with M20 pole interface front installation...

Страница 107: ...107 Figure 108 Dimensions of OSM mounting kit with M20 pole interface lateral installation...

Страница 108: ...108 Figure 109 Dimensions of OSM mounting kit for installation through the pole front installation...

Страница 109: ...109 Figure 110 Dimensions of OSM mounting kit for installation through the pole lateral installation...

Страница 110: ...110 Figure 111 Dimensions of OSM mounting kit for installation around the pole front installation M16 interface bracket 500 mm U profiles M16 threaded rods...

Страница 111: ...111 Figure 112 Dimensions of OSM mounting kit for installation around the pole lateral installation M16 interface bracket 500 mm U profiles M16 threaded rods...

Страница 112: ...112 Figure 113 Dimensions of OSM mounting kit for installation around the pole front installation M20 interface bracket 700 mm U profiles M20 threaded rods...

Страница 113: ...113 Figure 114 Dimsensions of OSM mounting kit for installation around the pole lateral installation M20 interface bracket 700 mm U profiles M20 threaded rods...

Страница 114: ...114 Figure 115 Dimesnsions of OSM mounting kit for installation around the pole front installation M16 interface bracket 500 mm U profiles M16 threaded rods M16 bolts...

Страница 115: ...115 Figure 116 Dimensions of OSM mounting kit for installation around the pole lateral installation M16 interface bracket 500 mm U profiles M16 threaded rods M16 bolts...

Страница 116: ...116 Figure 117 Dimensions of OSM mounting kit for installation around the pole front installation M20 interface bracket 700 mm U profiles M20 threaded rods M20 bolts...

Страница 117: ...117 Figure 118 Dimensions of OSM mounting kit for installation around the pole lateral installation M20 interface bracket 700 mm U profiles M20 threaded rods M20 bolts...

Страница 118: ...118 Figure 119 Dimensions of OSM substation mounting kit...

Страница 119: ...119 Figure 120 Dimensions of OSM substation mounting kit...

Страница 120: ...120 Figure 121 Dimensions of RC mounting kit for around the pole installation 500 mm U profiles 450 mm M16 threaded rods...

Страница 121: ...121 Figure 122 Dimensions of RC mounting kit for around the pole installation 800 mm U profiles 1000 mm M16 threaded rods...

Страница 122: ...122 Figure 123 Dimensions of RC mounting kit for through the pole installation...

Страница 123: ...123 Figure 124 Dimensions of RC substation mounting kit...

Страница 124: ...124 Figure 125 Dimensions of VT mounting kit One VT holder...

Страница 125: ...25 Figure 126 Dimensions of VT mounting kit One VT holder two 500 mm U profiles and M16 threaded rods Figure 127 Dimensions of VT mounting kit One VT holder two 700 mm U profiles and M20 threaded rods...

Страница 126: ...Figure 128 Dimensions of VT pole mounting kit One VT holder one 700 mm U profile base holder Figure 129 Dimensions of VT pole mounting kit One VT holder one 700 mm U profile base holder M20 threaded r...

Страница 127: ...7 Figure 130 Dimensions of VT mounting kit Two VT holders two 500 mm U profiles and M16 threaded rods Figure 131 Dimensions of VT mounting kit Two VT holders two 700 mm U profiles and M20 threaded rod...

Страница 128: ...Figure 132 Dimensions of VT mounting kit Two VT holders four 500 mm U profiles and M16 threaded rods Figure 133 Dimensions of VT mounting kit Two VT holders four 700 mm U profiles and M20 threaded ro...

Страница 129: ...129 Figure 134 Dimenssions of VT pole mounting kit Two VT holders two 700 mm U profiles base holder...

Страница 130: ...130 Figure 135 Dimensions of VT pole mounting kit Two VT holders two 700 mm U profiles base holder M20 threaded rods Figure 136 Dimensions of VT substation mounting kit Holder for cast resin VT...

Страница 131: ...131 Figure 137 Dimensions of VT substation mounting kit Holder for oil power transformer Figure 138 Dimensions of CT substation mounting kit...

Страница 132: ...132 Appendix 5 RC5_4 Wiring Diagram Figure 139 RC5_4 wiring diagram...

Страница 133: ...SP Four hole connectors for connection of NEMA cable lug to OSM terminal Cardboard box 255x185x100 3 1 RecKit_Ins_3 NEMA4_SP Rubber insulators for four hole NEMA and OSM terminals connections Cardboa...

Страница 134: ...ser introduction 2 0 03 04 2019 Auxiliary supply bayonet connector description added RC mounting kit for through the pole installation added Various options introduction and description improvement 3...

Страница 135: ...135...

Страница 136: ......

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