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UP050-EN  Nozzle FN-1024 - Instruction and Maintenance Manual_rev2.docx                                                     

 

- 4 - 

 

 
2-3.  Testing 

 

Each nozzle & swivel

 

should be tested after installing and replacing.  

 

Necessary facilities

 

    

Approved metal test container (please obey the local laws and regulations) 

   

Ground wire 

   

Insulation resistance tester 

   

Stopwatch. 

 

Deal with static electricity before flow test. 

    

Confirm that the electrical resistance between the nozzle tip and dispenser main ground terminal is less 

   than 1M

Ω

. (Note: electrical resistance between of any point of spout to coupling should be 

 0.1M

Ω

    

Ground the approved metal test container and the nozzle with ground wires. 

    

Discharge static electricity in the human body. 

 

Flow test 

1. Leak confirmation 

    

Start pump, and check for leaks between the nozzle & swivel and hose connections. 

 

2. Flow rate test 

    

Measure the flow rate of the nozzle first latch position.  

    

Ensure the maximum flow rate is below the maximum flow rate of the dispenser. 

 

3. Automatic shut off test 

    

Start flow into approved metal test container; place nozzle in first latch position. 

    

Immerse the sensor on nozzle spout tip below the level of liquid. 

    

Nozzle must shut off immediately. 

   

Repeat procedure for nozzle low latch position.  

   

Repeat the procedure above three times at nozzle all latch position.  

 

4. Pressure-controlled safety shut-off test 

   

Preset refuelling quantity (more than 5L) to dispenser. 

   

Start flow into approved metal test container in the nozzle full-open position. 

   

Confirm that flow is stopped with quantity of preset refuelling. 

   

Stop pump. 

   

Grasp nozzle lever to fully opening position; restart pump. 

   

Confirm that there shall be no fuel flow. 

   

Repeat the procedure above three times. 

 

 

WARNING

 

 

1.  Please read safety instructions "HINTS AND TIPS FOR SAFE USE" completely before installing and 

replacing nozzles.

 

2.  Ground the approved metal test container and the nozzle surely. 

Discharge the static electricity in the human body. 
 

  

Static electricity may ignite gasoline vapours. 

 

 

 

 

 

2.  Instruction 

Содержание FJ-1006

Страница 1: ...x TATSUNO ULTRAAutomatic Nozzle Swivels for Fuel Dispenser Nozzle Model FN 1024 Swivels Model FJ 1006 FJ 1045 Instruction and Maintenance Manual II 1 G TATSUNO ULTRA automatic nozzle with single swive...

Страница 2: ...to electric shown in this example A general caution is indicated by The circle mark shows banning What is banned is shown inside the circle no fire in this example A general ban is indicated by The b...

Страница 3: ...gasoline vapours 2 Turn off cell phones and other electronic devices Electronic devices may ignite gasoline vapours 3 Never pull nozzle lever except when refuelling Never pull nozzle lever unless the...

Страница 4: ...c container it may cause fire due to static electricity 7 Return nozzle lever securely After fuelling completely return the nozzle lever fully to the initial position Otherwise fuel may pour out when...

Страница 5: ...ustomers to safe place Sprinkle dry sand or the like over the leaking fuel to prevent diffusion Keep fire extinguisher at hand to be ready for fire Prevent entry of vehicles and people to prevent seco...

Страница 6: ...x 1 Specification 1 2 Instruction 2 2 1 How to use nozzle 2 2 2 Installation 3 2 3 Testing 4 3 Maintenance 5 3 1 Daily inspection 5 3 2 Periodic inspections 5 4 Trouble Shooting 6 5 Guarantee and Repl...

Страница 7: ...andard EN 13012 and EN 13617 4 and each nozzle swivel has been subjected to stringent tests before leaving the factory Specification Model Nozzle FN 1024 Swivels FJ 1006 FJ 1045 Fuel type used Petrol...

Страница 8: ...G 1 Do not drop the nozzle onto the ground The nozzle may be damaged and automatic shut off function of the nozzle may not work 2 Insert the nozzle deeply into the fuelling port Otherwise the nozzle m...

Страница 9: ...ase of replacing nozzles 4 In case of nozzle swivel replacement use new TATSUNO Gasket to connect with the hose The tightening torque of the screw 70N m 5 Flow test nozzles swivels before putting nozz...

Страница 10: ...ow rate is below the maximum flow rate of the dispenser 3 Automatic shut off test Start flow into approved metal test container place nozzle in first latch position Immerse the sensor on nozzle spout...

Страница 11: ...according to Testing of 2 3 3 Confirm the pressure controlled safety shut off function of the nozzle according to Testing of 2 3 4 Confirm that the electrical resistance between the nozzle tip and dis...

Страница 12: ...and fill again 3 Some filler necks are difficult to refuel Slow down fuel delivery Put on low latch position Nozzle fails to open 1 Pump pressure is not added to the nozzle Check the pump and solenoi...

Страница 13: ...e quantity of refuelling 2 500 000L If you have any suggestions as to how we can improve the quality and or readability of this manual then we would be happy to hear from you We can be contacted at th...

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