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Most accidents that occur during crane operation and maintenance are caused by failure to
observe the basic safety rules and precautions. Before operating your crane or performing
maintenance, read and become familiar with all the safety precautions and recommenda-
tions given in this section. Remember that failure to observe even a single precaution could
involve you and the people around the crane in a serious accident.

Foreseeing potential dangers is vital for preventing accidents. All personnel working with
the equipment, including the supervisor and crane operator, should be sensitive to danger-
ous situations and take the necessary measures to prevent accidents.

Safety precautions and recommendations are outlined in this section and are also included
in the operation and maintenance instructions given in subsequent sections.
Warning labels are also provided on the crane .
The cautionary instructions in this manual and on the labels are identified as "DANGER",
"WARNING", "CAUTION" or "NOTICE". These terms are defined as follows:

[NOTICE]

NOTICE indicates an important operational or maintenance procedure or condition, which,

if not strictly observed, can result in damage to machine components or deteriorated
machine performance. 

It is virtually impossible to anticipate every situation that might present a hazard. The safety
precautions given in this manual and on the crane decals are not exhaustive. It is important,
therefore, to strictly follow the instructions  in this manual and be sensitive to potential dan-
gers in order to prevent bodily injury and damage to the equipment.

Remember that your most important duty is to ensure the safety of you, your co-workers
and any other people in the area.

Safety

Safety

Safety

A-1

DANGER indicates an imminently hazardous situation, which, if not avoided, could

result in death or serious injury.

WARNING indicates a potentially hazardous situation, which, if not avoided, could

result in death or serious injury.

CAUTION indicates a potentially hazardous situation, which, if not avoided, may result

in a minor or moderate injury.

TM1800-1/O1(U)-

4

E

SV staff - TADANO AMERICA CORPORATION D/L DATE:2019/02/19 19:54:30 TM-1800-1/O1(U)-4E

(;

Содержание TM-1800

Страница 1: ...ON or NOTICE These terms are defined as follows NOTICE NOTICE indicates an important operational or maintenance procedure or condition which if not strictly observed can result in damage to machine co...

Страница 2: ...orized methods during operation or maintenance of this crane is very dangerous and may cause serious injury or death Before using this be sure to read this manual thoroughly to understand the proper o...

Страница 3: ...se instructions first to understand them Neglecting these instructions and warnings may result in injury or death If this manual or any of the decals are lost or illegible contact the nearest TADANO d...

Страница 4: ...f the details repair the problem and then re start the operation Particularly in winter make sure that the engine is sufficiently warmed up before operation Check the Control Lever Positions Before En...

Страница 5: ...ormed of the details Observe Working Rules Neglecting work site rules may result in accidents To ensure safe operation observe all working rules covering prohibited practices precautions and correct p...

Страница 6: ...d rigging personnel and ensure mutual understanding of the signaling method Determine off limit areas and provision of barricades fences rope etc Review the working positions of all relevant workers R...

Страница 7: ...ur attention will be diverted This may affect your judgement in an emergency resulting in an accident Be in good physical condition before operating the equipment Do not operate the crane when you are...

Страница 8: ...landslide or collapse may occur or near an excavated hole or road shoulder If it is absolutely necessary to set the outriggers and stabilizers on soft ground insert base blocks steel plates with suff...

Страница 9: ...not exceed the rated capacity corresponding to the ac tual outrigger extension width Set the outriggers and stabilizers so that the crane bare frame is levelled Extend the jacks of the outriggers and...

Страница 10: ...ension width If you swing the boom carelessly from the side with the longer outrigger beam to the other side with the shorter outrigger beam with a load lifted the truck may overturn To swing the boom...

Страница 11: ...device is not a substitute for human skill and judgment AMA for example does not warn the operator about conditions on the ground effects of wind im properly adjusted devices load being pulled sidewa...

Страница 12: ...ch a softener pad to the sharp edge to prevent the rigging wire rope or load from being damaged When Lifting a Load Consider Boom Deflection When a load is lifted the load radius increases due to the...

Страница 13: ...ure that the rigging condition is proper the load is securely held at that position and the crane is not overloaded Then re start the operation Do Not Attempt to Lift an Object Subject to Restraining...

Страница 14: ...e to the ground after the load is moved out of the truck deck and then start swinging the boom Pay Attention When the Load or Hook is Difficult to See Operating the crane without ensuring visual safet...

Страница 15: ...o or more controls at the same time pay attention to avoid an abrupt change in the op eration speed If an inexperienced operator handles two or more controls simultaneously the machine may be im prope...

Страница 16: ...out resulting in a fire defla gration During operation observe the following instructions If the hydraulic oil temperature exceeds 180 F 82 C stop the operation Wait until the oil tem perature lowers...

Страница 17: ...hook block will be raised If the anti twoblock device is deactivated or bypassed the automatic stop function will not be activated even when the hook block is excessively wound up If the boom is furt...

Страница 18: ...rk plan so that the load suspension time will be as short as possible Do Not Use the Crane for Unintended Purposes The crane is intended to lift objects Do not use the crane for other purposes For ex...

Страница 19: ...These actions may damage the boom and the boom swing mechanism and may cause the truck to overturn Do not attempt to pull a load located at a distance beyond the load radius toward the crane To lift a...

Страница 20: ...oom and do not push the boom against any object To move an object lift it with the crane or use a dedicated machine such as a forklift Do not use the crane for other than its intended purpose Do Not L...

Страница 21: ...sufficiently before re starting operation Stop Operation When Lightning is Expected If the truck or crane is struck by lightning it will be damaged and the operator and working personnel may be injur...

Страница 22: ...the ambient temperature is below freezing be careful not to let bare skin come in contact with the metallic parts of the equipment If any moisture is present your skin may freeze to the metallic surfa...

Страница 23: ...a full time signal person to make sure that the crane or load does not approach power lines and to keep unauthorized people off the work site The operator must pay attention not to touch the truck cr...

Страница 24: ...s safe and then jump off the truck as far as possible It is very dangerous to dismount from the truck while in contact with metal truck or crane parts Be Cautious about High Power Radio Waves When the...

Страница 25: ...stow the crane Disengage the PTO If the PTO remains ON the crane may be activated when any of the control levers are accidentally moved After stowing the crane be sure to disengage the PTO With a bat...

Страница 26: ...aveling configuration Pay Attention to Overhead Obstacles Pay attention to overhead obstacles in particular electric transmission wires During travel check the overhead clearance between the crane and...

Страница 27: ...djusted before ship ment from the factory Disassembling or improperly adjusting the hydraulic equipment affects the safety and functional fea tures of the crane which may cause serious accidents If th...

Страница 28: ...occur To inspect fuel or battery fluid be sure to use an explosion proof light Clean the Crane before Inspection or Maintenance Dirt or debris on the equipment not only hinders easy detection of defe...

Страница 29: ...work may damage the truck or result in injury or death Before starting inspection or maintenance work remove the starter key and post a warning sign on the driver s seat or cab door to indicate that t...

Страница 30: ...work with the engine running as sign at least two persons one person seated in the driver s cab so that the engine can be stopped whenever necessary and the other s to perform the inspection or maint...

Страница 31: ...opening while facing down be careful not to drop a tool or any other object into the opening Dropping objects can damage the machine and cause malfunctions Carry only necessary tools for inspection i...

Страница 32: ...ne equipment after maintenance prevents oil leakage or malfunction from being detected at an early stage which may cause an accident After maintenance be sure to check the serviced parts or systems fo...

Страница 33: ...nstructions given on these decals are essential to prevent ac cidents Be sure to understand them thoroughly Make sure that the warning decals are not damaged or covered with grime If words or pictures...

Страница 34: ...tion and Contents 22 and 23 are provided for a crane with the radio control specification M32031 3 15 6 18 12 12 18 15 11 5 5 19 21 10 10 17 13 8 6 9 20 10 3 16 4 7 2 1 14 SV staff TADANO AMERICA CORP...

Страница 35: ...Danger Foot 5 parts 11 Danger Boom in motion 2 parts 12 Danger Outrigger and stabilizer operation 2 parts 13 Danger Side loading 14 Warning Crushing hazard 1 part 15 Warning Outrigger and stabilizer...

Страница 36: ...activated the boom telescope and winch up function will cease opration To restore normal functioning owners manual for detail DANGER DEATH OR SERIOUS INJURY HOISTING PERSONNEL Never hoist personnel o...

Страница 37: ...OPERATE THIS CRANE UNLESS SUBJECTS HIMSELF AND safety and operating instructions You read understand and follow the You have been trained in its safe operation DEATH OR SERIOUS INJURY OTHERS TO AN UNT...

Страница 38: ...not drag a load Do not pull a load OR PROPERTY DAMAGE DEATH SERIOUS INJURY BOOM WILL RESULT IN SIDE LOADING OF THE DANGER 370 022 27020 370 022 27020 0 15 Warning Outrigger and stabilizer operation Ex...

Страница 39: ...SYSTEM TO DETECT ALL POSSIBLE OVERLOAD CONDITIONS DO NOT USE THE AMA SYSTEM AS A SUBSTITUTE FOR SAFE OPERATING PRACTICES AS OUTLINED IN THE OPERATOR S MANUAL NOR AS A SUBSTITUTE FOR KNOWLEDGE OF THE...

Страница 40: ...Y RAISE THE BOOM AND LOWER THE LOAD LOWER THE BOOM AND RAISE THE LOAD SWING STOP EMERGENCY STOP EXTEND BOOM DOG EVERYTHING TRAVEL 343 912 01300 0 HAND SIGNALS RETRACT BOOM 22 Caution Emergency hook st...

Страница 41: ...al with Errors 25 2 5 Other Safety Devices 26 1 Anti twoblock Device 26 2 Angle Meter 27 3 Horn Switch 27 4 Safety Latch 27 5 PTO Power Lamp 28 6 Spirit Level 28 7 Stop Switch Stop Lamp 28 2 6 Operati...

Страница 42: ...em 74 1 Maintenance Table 74 2 Oil Level Check Hydraulic Oil Tank 75 3 Oil Replacement Hydraulic Oil Tank 76 4 Return Filter Replacement 77 5 Air Breather Replacement Hydraulic Oil Tank 78 3 6 Swing S...

Страница 43: ...1 INTRODUCTION SV staff TADANO AMERICA CORPORATION D L DATE 2019 02 19 19 54 30 TM 1800 1 O1 U 4E...

Страница 44: ...SV staff TADANO AMERICA CORPORATION D L DATE 2019 02 19 19 54 30 TM 1800 1 O1 U 4E...

Страница 45: ...fer slightly from your machine To facilitate explana tion some illustrations show the machine s components with their covers and guards removed Note that for product improvement your machine may incor...

Страница 46: ...fication No Specification TM 1800 1 05 375 non continuous swing TM 1800 1 15 360 continuous swing TM 1800 1 1 5 Without radio control TM 1800 1 3 5 With radio control Indicates the specification of sw...

Страница 47: ...n 2 1 UNIT NO LOT NO M00415 3 SPEC NO 4 5 SERIAL NO MFG DATE M00416 6 Details on machine failure or the number and quantity of required parts If a failure occurs with your crane or when ordering spare...

Страница 48: ...e between the pivot pin at the bottom of the boom and the center of the sheave at the boom head 5 Boom Angle Boom angle refers to the angle between the centerline of the boom and the horizontal 6 Rate...

Страница 49: ...ght and left refer to the direc tions viewed from the driver s seat These directions are constant regardless of the swing position of the upper revolving structure Regarding the boom swing direction a...

Страница 50: ...dle outrigger extension width L2 Outrigger extension width when outriggers are extended to the specified intermediate position 3 Minimum outrigger extension width L3 Outrigger extension width when the...

Страница 51: ...oom rest Anti twoblock device Wire rope Hook block M22184E For tractor mouting For straight truck mouting PTO switch inside cab Power lamp inside cab Front stabilizer Rear stabilizer Outrigger Hydraul...

Страница 52: ...10 MEMO SV staff TADANO AMERICA CORPORATION D L DATE 2019 02 19 19 54 30 TM 1800 1 O1 U 4E...

Страница 53: ...2 OPERATION SV staff TADANO AMERICA CORPORATION D L DATE 2019 02 19 19 54 30 TM 1800 1 O1 U 4E...

Страница 54: ...SV staff TADANO AMERICA CORPORATION D L DATE 2019 02 19 19 54 30 TM 1800 1 O1 U 4E...

Страница 55: ...4 19 Outrigger RET EXT lever P 34 20 Outrigger extension jack selector lever right P 34 21 Outrigger extension jack selector lever left P 34 22 Rear stabilizer jack lever right P 34 23 Rear stabilizer...

Страница 56: ...itor displays are normal and that the machine is not making any abnormal sounds 2 6 Operating the PTO and Warming Up the Machine 6 Extend the outriggers to the maximum width and stabilizers and level...

Страница 57: ...ter Operation 1 Stow the boom in the specified position 2 13 2 Setting the Machine Ready for Travel 2 Stow the hook 2 13 2 Setting the Machine Ready for Travel 3 Stow the outriggers and stabilizers 2...

Страница 58: ...lude the influence of boom deflection When a load is lifted the boom deflects increasing the load radius 2 3 How to Read the Performance Data Table 2 3 How to Read the Performance Data Table 14 WORKIN...

Страница 59: ...o values listed in this table take the row corresponding to the longer load radius in the table 2 Read the rated lifting capacity corresponding to the actual load radius 2 3 How to Read the Performanc...

Страница 60: ...450 17 450 13 200 17 450 17 450 8 750 15 600 15 600 6 350 13 650 13 650 4 800 12 300 11 600 3 750 10 000 7 700 2 350 8 100 4 950 1 300 1 850 1 300 1 100 700 17 450 17 450 14 650 14 650 12 750 12 750...

Страница 61: ...AMA according to the AMA preoperational inspection procedure The AMA operates properly only when it is used exactly as instructed in this manual If you do not follow the specified AMA and crane opera...

Страница 62: ...fines the boom angle When the boom is lowered to the specified angle it outputs alarm and halts crane movement System Error Alarm The system error alarm works when an error occurs in the system 2 4 AM...

Страница 63: ...oom lowering In this case lower the boom while keeping pressing the override switch 2 4 AMA 2 4 AMA 19 1 is shown in the display unit 2 An error code is shown in the display unit M22251E Override swit...

Страница 64: ...e display window dash indication appears A green lamp for OUTRIGGERS EXTENSION in the panel illuminates indicating maximum outriggers extension if the green lamp flashes it indicates a defect Check Po...

Страница 65: ...ight up or flash according to the cause of the alarm For details see the Safety Function section 2 4 AMA 2 4 AMA 21 1 2 3 Extended Min Yellow Extension mark Extended Mid White Extension mark Extended...

Страница 66: ...the alarm buzzer can be de creased as necessary using the buzzer damper switch The AMA alarm buzzer is located near the swing motor on the right side of the vehicle The buzzer damper switch is attache...

Страница 67: ...ate indicator lamp red is lit 3 Extend both outriggers fully secure them with the lock pins set the crane level with the boom fully lowered and check the following conditions The AMA alarm buzzer soun...

Страница 68: ...operational inspection of the AMA is completed 2 4 AMA 2 4 AMA 24 M22257E Lifting Load Boom Angle 1000 lbs S M22256E Beep AMA display window Outrigger state indicator lamp maximum outrigger extension...

Страница 69: ...nload the hook block Then stow the boom NOTICE The error code E20 may appear during boom lowering In this case stop operation for a while to check whether the error code remains If the error code goes...

Страница 70: ...alarm buzzer will not activate Before starting oper ation set the buzzer switch to ON and lift the weight of the anti twoblock device by hand to make sure that the alarm buzzer sounds If the alarm bu...

Страница 71: ...e machine or in emergency 4 Safety Latch The hook is equipped with the spring latch to prevent the wire rope from coming off the hook When attaching the rigging wire rope to the hook make sure that th...

Страница 72: ...off such equipment quickly when the engine stops Use this switch if crane control through control levers is impossible or a dangerous situation arises When the stop switch is pressed the engine stops...

Страница 73: ...he gear shift lever is set in the neutral position 2 Make sure that all the control levers of the crane are set in the neutral position 3 Start the engine 4 Fully step on the clutch pedal 5 Place the...

Страница 74: ...from the clutch pedal PTO for Automatic Transmission or Factory equipped PTO Refer to the operation manual provided by the carrier manufacturer 30 2 6 Operating the PTO and Warming Up the Machine 2 6...

Страница 75: ...min 1 rpm and operate the crane without a load for approx 5 to 10 minutes In cold weather prolong the unloaded operation time according to the ambient temperature 3 After completion of the unloaded o...

Страница 76: ...y cautious about the following ground conditions and adapt the ground as required 1 Asphalt pavement 2 Sidewalk or other areas with stone pavement 3 Areas that have been filled up after excavation 4 R...

Страница 77: ...can be levelled 2 To disperse the force applied to the ground place steel plates or wood blocks strong and large enough to support the machine according to the ground condition Set the jack floats at...

Страница 78: ...igger extension jack selector lever right Front stabilizer jack RET EXT lever Outrigger RET EXT lever Rear stabilizer jack lever left Front right Front left Rear right Rear left Ret Ext Ret Ext Front...

Страница 79: ...es not exceed the load rated for the outrigger min imum extension width Extending the outriggers and stabilizers without checking safety of the surroundings is hazardous Before extending both right an...

Страница 80: ...middle exten sion shift the slide lock pin when the outrigger beam extends for a few inches if you extend it to the maximum extension shift the slide lock pin when the outrigger beam extends for a few...

Страница 81: ...the Ext side again The jacks of the outriggers will ex tend When the front wheels or the jacks of the rear stabilizers clear the ground stop extending the outrigger jacks After completing outrigger ex...

Страница 82: ...vel is positioned be tween the marking lines in the checking window the machine is leveled If the bubble in the spirit level is not positioned between the marking lines retract the jack cylin der in t...

Страница 83: ...7 Outriggers and Stabilizers 2 7 Outriggers and Stabilizers 39 It is dangerous to stow the outriggers and stabilizers when the boom is raised or ex tended Before stowing the outriggers and stabilizer...

Страница 84: ...T EXT lever to Ret side to retract right and left front outrigger beams 2 7 Outriggers and Stabilizers 2 7 Outriggers and Stabilizers 40 M22281E Rear right Rear left Ret Ext Ret Ext Front jack Front r...

Страница 85: ...ral position 8 Insert the right and left slide lock pins Make sure that the outriggers are locked by the lock pins 2 7 Outriggers and Stabilizers 2 7 Outriggers and Stabilizers 41 Slide lock pin M2219...

Страница 86: ...ngine speed returns to the idling speed Use the accelerator in the following conditions 1 To adjust the engine speed during warming up 2 To adjust the idling speed during crane operation 2 8 Accelerat...

Страница 87: ...ng a load from the ground by telescoping the boom may cause the crane to over turn or to be damaged Lift a load clear of the ground by hoisting up When the boom is extended the load radius increases A...

Страница 88: ...ddle extension positions on each lateral face The boom length when a mark is half exposed corresponds to the boom length indicated on the rated lifting capacity table When the first mark is half expos...

Страница 89: ...e load immediately after the load leaves the ground and check the load condition to make sure that the crane is not overloaded and then re start the op eration Leave at least three wraps of wire rope...

Страница 90: ...sting switches 3 High speed Hoisting Switch Use the switch to increase the hoisting speed from the normal speed When a high speed hoisting switch is kept pressed the high speed hoisting indicator lamp...

Страница 91: ...control lever slowly Pay attention particularly when the boom is substan tially extended since abruptly operating the control lever causes the load to sway at the start and stop of operation Lifting a...

Страница 92: ...r the AMA may hinder boom lowering In this case lower the boom while keeping pressing the override switch 2 11 Elevating the Boom 2 11 Elevating the Boom 48 M22251E Override switch OVERRIDE SV staff T...

Страница 93: ...ng the Boom 2 12 Swinging the Boom 49 Operate the control lever slowly since a boom swing operation easily allows the load to sway During a boom swing operation run the engine at a low speed and opera...

Страница 94: ...wung one rotation and it re turns to over front the boom swing lever returns to neutral spontaneously and further swing in the same direction becomes impossible To adjust the boom swing speed operate...

Страница 95: ...the anti twoblock device buzzer switch 5 Make sure that anti twoblock device buzzer sounds when the hook is in overhoisted condi tion 2 13 Taking Out the Hook Block and Setting the Machine Ready for...

Страница 96: ...ked 2 13 Taking Out the Hook Block and Setting the Machine Ready for Travel 2 13 Taking Out the Hook Block and Setting the Machine Ready for Travel 52 If the crane travels with the boom raised the boo...

Страница 97: ...e buzzer switch off to stop the buzzer from sounding 53 2 13 Taking Out the Hook Block and Setting the Machine Ready for Travel 2 13 Taking Out the Hook Block and Setting the Machine Ready for Travel...

Страница 98: ...oom swing lever is returned to the neutral position the boom swing is auto matically locked 3 Place the hook block on the hook hanger wire rope 4 Stow the boom on the boom rest 2 13 Taking Out the Hoo...

Страница 99: ...zer from sounding 55 2 13 Taking Out the Hook Block and Setting the Machine Ready for Travel 2 13 Taking Out the Hook Block and Setting the Machine Ready for Travel M32038E Override switch OVERRIDE Wh...

Страница 100: ...on the drum will be unwound before the hook block reaches the ground causing damage to the wire rope When the number of parts of line is greater than the standard or the load is being handled on a si...

Страница 101: ...ove the weight for the anti twoblock device from the wire rope 4 Remove 2 rope guide pins from the boom head 5 Remove the rope socket from the boom head or hook block 2 14 Reeving Wire Rope 2 14 Reevi...

Страница 102: ...n the mounting bolt of rope socket fixing pin 8 Attach the weight for the anti twoblock device 9 Reinstall the 2 rope guide pins at the the boom head 10 Raise the boom and hoist up with the winch to w...

Страница 103: ...If the crane does not move through the above procedure perform the operation described below 2 15 Emergency Procedure 2 15 Emergency Procedure 59 The procedure described in this section is used to st...

Страница 104: ...and lightly tighten the inside screw until it turns no more Excessively tightening the inner nut causes malfunction 2 2 Stow the crane and contact your nearest TADANO dealer or distributor for inspec...

Страница 105: ...3 INSPECTION AND MAINTENANCE SV staff TADANO AMERICA CORPORATION D L DATE 2019 02 19 19 54 30 TM 1800 1 O1 U 4E...

Страница 106: ...SV staff TADANO AMERICA CORPORATION D L DATE 2019 02 19 19 54 30 TM 1800 1 O1 U 4E...

Страница 107: ...ious accident Contact your nearest TADANO distributor or dealer to have these parts replaced at the regular intervals If any of these parts are found defective replace them even it is before the sched...

Страница 108: ...oosened etc shaft Run out worn splines Hydraulic Installation Hydraulic pump Operation abnormal sounds over heating trapped air etc oil leaks system Hydraulic Oil level contamination oil leaks Externa...

Страница 109: ...tem Selector Operation oil leaks valves Relief valve opening setting condition of seal AMA Installation external appearance Operation Anti twoblock Installation external appearance cord reel wiring op...

Страница 110: ...rmation cracks hoses Supports looseness Lubrication Lubricate grease nipples Other Lubricate wire ropes sheaves slide plates devices Mounting Looseness and external appearance section deformation dama...

Страница 111: ...ulic cylinder rods boom elevating cylinder jack cylinder etc that are exposed to air when the cylinder is in a fully retracted position Links and sliding sections that have been coated with grease bef...

Страница 112: ...Greasing Chart 3 3 Greasing 3 3 Greasing 66 M22219E 100h 1 month Every week Every day 4 7 8 1 12 14 6 9 5 10 13 11 2 3 SV staff TADANO AMERICA CORPORATION D L DATE 2019 02 19 19 54 30 TM 1800 1 O1 U...

Страница 113: ...the stabilizers and level the crane 2 Fully retract the boom Inject grease through the grease nipples on the upper side of the base boom section near the back end M22221 M32618 M32605 13 9 10 11 12 5...

Страница 114: ...il 3 4 Gear Oil 68 The speed reducers are very hot immediately after operation Let the speed reducers cool down until they can be touched with your bare hand before performing maintenance work on them...

Страница 115: ...delivered whichever comes earlier replace it every 1 200 hours or once a year thereafter 1 Place the crane on a level surface 2 Rotate the winch motor until the drain plug is oriented as shown in the...

Страница 116: ...in equal intervals 4 Remove either of upper level drain port and check the oil level There is no need to add oil if the oil level comes to the bottom of the port holes If low add oil through the leve...

Страница 117: ...n under the level drain port to catch the oil 5 Remove the upper and bottom level drain ports and drain the oil 6 After all of the oil has drained out install and tighten the bottom level drain port 7...

Страница 118: ...3 Remove the level plug and check the oil lev el There is no need to add oil if the oil level comes to the bottom of the plug hole If low add oil through the level plug hole 4 Install and tighten the...

Страница 119: ...er 3 Place an oil pan under the drain plug to catch the oil 4 Remove the drain plug level plug and drain the oil 5 After all of the oil has drained out install and tighten the drain plug 6 Pour fresh...

Страница 120: ...could cause a machine failure Keep these parts free of debris when working on them 1 Maintenance Table 3 5 Hydraulic System 3 5 Hydraulic System 3 5 Hydraulic System 74 The hydraulic oil and hydrauli...

Страница 121: ...nds to the current oil temperature If the oil is low remove the cap on the hydraulic oil tank and add oil through the filler port Example When the current oil temperature is 20 C 70 F if the oil level...

Страница 122: ...he cover from the filler port and use the oil pump to pump the hydraulic oil from the tank into an oil drum or other suitable con tainer 3 Remove the drain plug at the bottom of the tank to let out an...

Страница 123: ...c oil tank and take out the return filter 2 Remove the snap pin and then the nut from the return filter 3 Replace the filter element with a new one and reassemble the return filter 4 Install the retur...

Страница 124: ...e element periodically 1 Unlock the air breather cap to remove it using a key 2 Remove the two bolts then use a wrench to remove the element holder as shown in the figure Replace the element with a ne...

Страница 125: ...reducer Check 1 set mounting bolt You are required to check the swing bearing mounting bolts periodically because they can sometimes come loose or be elongated If the machine is operated while the swi...

Страница 126: ...them to the specified torque If any one of the bolts has abnormalities other than the looseness have all the bolts replaced by your nearest TADANO distributor or dealer When the bolts are replaced ma...

Страница 127: ...when blown out Use specified replacement fuses 3 7 Electrical System 3 7 Electrical System 3 7 Electrical System 81 No Component and required operation Interval 1 Fuse Replace When fuse blows M32041E...

Страница 128: ...eck 4 points and nut If the nuts for the crane mounting bolts come loose the crane will list or chasssis frame will be damaged resulting in a serious accident Check the bolts nuts and related parts at...

Страница 129: ...cause the wire rope to become tangled Disentangling Wire Rope Parts If a new wire rope is used a coiling effect may be created causing the rope to become tangled This is dangerous because it will caus...

Страница 130: ...and down several times to distribute any remaining twists evenly throughout the rope If after this twists still re main correct again Correcting the Torsion of the Wire Rope NOTICE Wire ropes may lose...

Страница 131: ...of the rope structure 3 Evidence of any heat damage from any cause 4 Reductions from nominal diameter of more than 1 64 inch for diameters up to and including 5 16 inch 1 32 inch for diameters 3 8 to...

Страница 132: ...e anti twoblock de vice 4 Remove the rope socket 5 Detach the wire rope from the rope socket by removing the wire clip then hammering the wedge out of position 3 9 Wire Ropes 3 9 Wire Ropes 86 M22261...

Страница 133: ...ch Pull on the wire rope as you let it out to pre vent improper winding 8 Remove the winch cover 9 When there is no wire rope left on the winch drum hammer the wedge out of the winch drum to release t...

Страница 134: ...s new wire rope from the boom head to the winch drum Be sure to route the rope correctly 2 Secure the end of the wire rope to the winch drum with the wedge The wedge must be oriented correctly Make su...

Страница 135: ...ly to prevent disorderly winding 3 When winding over a layer of wraps the rope should be set in the valleys between the wraps 4 Pass the wire rope through the boom top sheaves the hook sheaves and the...

Страница 136: ...tions D Wire rope diameter 1 Cut the wire rope in 10D length 6 Secure the rope socket NOTICE Use a wrench to tighten the mounting bolt of rope socket fixing pin 3 9 Wire Ropes 3 9 Wire Ropes 90 M20997...

Страница 137: ...mproper tension the wrap in an outer rope layer will become wedged between the wraps in an inner layer possibly deforming the wire rope or causing improper winding broken wires etc Before actually lif...

Страница 138: ...92 MEMO SV staff TADANO AMERICA CORPORATION D L DATE 2019 02 19 19 54 30 TM 1800 1 O1 U 4E...

Страница 139: ...4 INFORMATION AND DATA SV staff TADANO AMERICA CORPORATION D L DATE 2019 02 19 19 54 30 TM 1800 1 O1 U 4E...

Страница 140: ...SV staff TADANO AMERICA CORPORATION D L DATE 2019 02 19 19 54 30 TM 1800 1 O1 U 4E...

Страница 141: ...40 2 540 0 0254 1 0 08333 304 8 30 48 0 3048 12 1 mile mi kilometer km 1 1 6093 0 6214 1 square millimeter mm2 square centimeter cm2 square meter m2 square inch in2 square foot ft2 1 0 01 0 000001 0 0...

Страница 142: ...0 9807 1 14 22 0 06895 0 07031 1 kgf cm kgf m foot pound ft lb inch pound in lb 1 0 01 0 0723 0 8681 100 1 7 233 86 81 13 83 0 1383 1 12 1 1525 0 01153 0 08333 1 F C F C F C F C 450 267 78 200 128 89...

Страница 143: ...Swing angle 375 non continuous 3 360 continuous 4 Swing speed 375 approx 38s Crane Weight Wire Rope Specifications Chain Length of Overwind Cutout Device Approx 12 700 lbs crane bare Configuration IWR...

Страница 144: ...3 Minimum extension width 7 15 Middle extension width 13 1 Maximum extension width 18 7 4 Outrigger float size 15 7 x11 4 5 Rear stabilizer span 7 38 6 Rear stabilizer float size 9 8 x5 9 1 For the ma...

Страница 145: ...Eponex 10 Inner case of outrigger jack Grease SR No 2 11 Inner case of rear stabilizer jack Idemitsu 12 Inner case of front stabilizer jack 13 Lower face of outrigger beam 14 Hook block Texaco Meropa...

Страница 146: ...C 10 C to 70 C TADANO Genuine TADANO Hydraulic Oil LL Idemitsu Daphne Super Daphne Super Daphne Super Hydro 46A Hydro 32A Hydro 22WR Shell Shell Tellus Oil 46 Shell Tellus Oil 32 Esso Nuto H32 Nuto H...

Страница 147: ...sired LOWER THE BOOM AND RAISE THE LOAD With arm extended thumb pointing down flex fingers in and out as long as load movement is desired RAISE BOOM Arm extended fingers closed thumb pointing upward L...

Страница 148: ...t Travel opposide track in direction indicated by circufar motion of other fist rotated vertically in front of body For land cranes only TRAVEL Both Tracks Use both fists in front of body making a cir...

Страница 149: ...l One fist in front of chest with thumb tapping chest RETRACT BOOM Telescoping Boom One Hand Signal One fist in front of chest thumb pointing outward and heel of fist tapping chest T101560E T101561E S...

Страница 150: ...ano Ryogoku Bldg 4 12 Kamezawa 2 chome Sumida ku Tokyo Japan Tel 03 3621 7765 Tel fax 03 3621 7785 333 Northpark Central Drive SuiteZ Houston Texas 77073 U S A Tel 1 281 869 0030 Fax 1 281 869 0040 TA...

Страница 151: ...SV staff TADANO AMERICA CORPORATION D L DATE 2019 02 19 19 54 30 TM 1800 1 O1 U 4E...

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