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ARES-G2 Getting Started Guide

Page 38

Chapter: 2

Installing the ARES-G2

Unpacking/Repacking the ARES-G2

Instructions for unpacking and repacking the instrument are found as separate unpacking instructions in the
shipping box and in the instrument control software online documentation. You may wish to retain all of
the shipping hardware, the pallet, and boxes from the instrument in the event you wish to repack and ship
your instrument.

Preparing the System

Before shipment, the ARES-G2 instrument is inspected both electrically and mechanically so that it is
ready for operation upon proper installation. Only limited instructions are given in this manual; consult
TRIOS online documentation for additional information. Installation involves the following procedures:

•

Inspecting the system for shipping damage and missing parts.

•

Choosing a suitable location.

•

Connecting the ARES-G2 to a suitable air supply.

•

Connecting all cables and lines.

•

Connecting the ARES-G2 to the power supply.

•

Connecting the ARES-G2 to the controller computer and network.

It is recommended that you have your ARES-G

2

unpacked and installed by a TA Instruments Ser-

vice Representative. Call for an installation appointment upon receiving your instrument.

CAUTION: To avoid mistakes, read this entire chapter before you begin installation.

MISE EN GARDE: Pour éviter de commettre des erreurs, lisez tout le chapitre avant de commencer
l'installation.

WARNING: Have an assistant help you unpack this unit. Do not attempt to do this
alone.

AVERTISSEMENT: Faites-vous aider par une personne pour dépoter cet appareil.
N'essayez pas de le faire tout seul.

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Содержание ARES-G2

Страница 1: ...Revision I Issued August 2014 Rheometer Getting Started Guide ARES G2...

Страница 2: ...e Data Analysis and Utility Software and their asso ciated manuals and online help are proprietary and copyrighted by TA Instruments Purchasers are granted a license to use these software programs on...

Страница 3: ...ual Supplement Please click the TA Manual Supplement link to access the following important information supplemental to this Getting Started Guide TA Instruments Trademarks TA Instruments Patents Othe...

Страница 4: ...6 on the harmonization of the laws of Member States relat ing to electrical equipment designed for use within certain voltage limits EN 61010 1 2001 Safety requirements for electrical equipment for me...

Страница 5: ...wear protective clothing that has been approved for protection against the materi als under test and the test temperatures WARNING The operator of this instrument is advised that if the equipment is u...

Страница 6: ...voltage is present in this system High voltages are present in this instrument If you are not trained in electrical proce dures do not remove the cabinet covers unless specifically instructed to do so...

Страница 7: ...fically instructed to do so in the manual Maintenance and repair of internal parts must be performed only by TA Instruments qualified service personnel AVERTISSEMENT L ARES G2 ne contient aucun fusibl...

Страница 8: ...y Heated Plates b Turn off the power and all power cords and cables to the power supply c Lock the motor and transducer See Chapter 2 for information d Turn off the air gas supply and disconnect all l...

Страница 9: ...instrument to the right as you face the instrument Carefully slide the ARES G2 onto the cart 3 Wheel the cart to the desired location slide the instrument onto the benchtop then remove the lifting han...

Страница 10: ...side Each person holds one handle and puts free hand on the top section to support it 4 Using proper lifting technique lift and carry the instrument to the desired location When you have positioned th...

Страница 11: ...ARES G2 14 Overview 14 System Components 15 ARES G2 Test Station 15 Stage 16 ARES G2 Keypad 16 ARES G2 Touch Screen 17 The Instrument Touch Screen 17 The ARES G2 Status Touch Screen 18 The ARES G2 Mes...

Страница 12: ...es 48 Connecting the Signal Cables on the Signal Panel for OSP Operation 48 Connecting the Modular Power Supplies 49 Test Station Lower Power Supply 49 Forced Convection Oven Controller Power Supply u...

Страница 13: ...ns 67 Testing Limits and Compliance 67 Determination of Operational Range 68 Basic Instructions for Geometry Installation 68 Installing the Upper Geometry 69 Installing the Lower Geometry 70 Creating...

Страница 14: ...ith the actual sample response determined by the motor and transducer Figure 1 ARES G2 test station with Oven The ARES G2 works in conjunction with a controller TA Instruments TRIOS software and envir...

Страница 15: ...ional These components are briefly described in this chapter For details regarding each part please refer to the online help accessed through the TRIOS software ARES G2 Test Station An ARES G2 test st...

Страница 16: ...ring down Steady red displays when the instrument is in the standby state Light off indicates that the power switch is off at the power supply Figure 3 ARES G2 keypad The functions on the keypad are d...

Страница 17: ...that a normal force over load has disabled the motor Both lights lit together indicates that the transducer is not functioning and as a result the stepper is not moving at all ARES G2 Touch Screen The...

Страница 18: ...essure tempera ture sensors system status and network communication status It also provides easy access to system information and diagnostics that may be used to troubleshoot your instrument Figure 5...

Страница 19: ...roubleshoot ing Figure 6 ARES G2 Messages touch screen The ARES G2 Settings Touch Screen The Settings tab is used to identify your ARES G2 instrument its location and network IP address infor mation I...

Страница 20: ...respond by driving the required current through the torque and normal force motor coils to maintain the shaft null position The electrical currents required to maintain these null positions are propor...

Страница 21: ...rate power supplies which house the electronic instrument power supplies motor power amplifier the main power conductor and a self diagnostic display These stackable units are designed to sit on the f...

Страница 22: ...on the transducer frame AVERTISSEMENT Lorsque le four fonctionne plus de 450 C assurez vous que l cran thermique sp cial est install sur le ch ssis du transducteur DANGER Do not touch the outer cover...

Страница 23: ...oven has two forced gas gun heaters with counter rotating air flow for a wide tem perature range ambient to 600 C and maximum temperature stability If you plan to sustain tempera tures above 450 C the...

Страница 24: ...ttings the ARES G2 will report and control the measured temperatures that are in closest proximity to the geometry or sample If Upper and or Lower Geometry PRTs are connected to the system combination...

Страница 25: ...re to control the boiling of the liquid nitrogen to produce cold nitrogen gas within the flask A second solenoid valve controls the flow of the nitrogen gas out of the Dewar flask for use by the test...

Страница 26: ...urnace 100 C Discovery Hybrid Rheometer models with Environmental Test Chamber 85 C and ARES G2 RSA G2 with Forced Convection Oven 100 C The ACS 3 features low noise durable compressors approx 55 dB s...

Страница 27: ...before being mounted on Air Chiller Table 3 ACS 3 and Chiller Panel Specifications Dimensions of Air Chiller H x W x D Without Chiller Panel With Chiller Panel 112 cm 44 in x 37 cm 14 5 in x 56 cm 22...

Страница 28: ...ier element and hence the lower geometry plate The devices are placed between the lower geometry and a heat sink A source of water is needed for the Peltier to remove the heat generated by the Peltier...

Страница 29: ...rvoir becomes warmer The Peltier Plate may lose temperature control when the coolant reservoir temperature is more than 45 C to 50 C warmer than the commanded plate temperature Temperature Range 40 C...

Страница 30: ...entretoise ph nolique entre la l vre sup rieure de la g om trie inf rieure et la surface du bain Lais sez la temp rature de la g om trie inf rieure correspondre celle du bain puis retirez l entretoise...

Страница 31: ...GARDE Pour viter des d g ts potentiels la camera assurez vous que le tuyau d arriv e d air et tous les raccordements lectriques sont correctement effectu s The FCO can be optionally equipped with a ca...

Страница 32: ...propri t s phy siques de l chantillon The Solvent Trap is used to trap vapor in the sample environment and therefore minimize drying of the sample The bottom of the solvent trap splits and clamps onto...

Страница 33: ...t Number 25 mm Parallel Plate 402270 901 40 mm Parallel Plate 402271 901 25 mm 02 rad Cone 402272 901 25 mm 04 rad Cone 402273 901 25 mm 10 rad Cone 402274 901 40 mm 02 rad Cone 402275 901 40 mm 04 ra...

Страница 34: ...may make testing in one geom etry preferable to testing in another Additionally factors such as anisotropy and differences in strain dependence may yield inconsistent results for different geometries...

Страница 35: ...Parallel Plate or Cone Plate Concentric Cylinder or Double Wall Concentric Cylinder Higher viscosity fluids and thicker suspensions and emulsions Parallel Plates or Cone and Plate Solids Torsion Rect...

Страница 36: ...pply Enclosure 104 5 kg 230 lbs 18 kg 40 lbs 6 8 kg 15 lbs 9 1 kg 20 lbs Power Test Station Power Supply Enclosure Oven Supply Enclosure Environmental Control Supply Enclo sure from power supply 90 26...

Страница 37: ...splacement in Steady Shear Unlimited Angular Velocity Range 1 x 10 6 rad s to 300 rad s Angular Frequency Range 1 x 10 7 to 628 rad s Step Change in Velocity 5 ms Step Change in Strain 10 ms TEMPERATU...

Страница 38: ...al information Installation involves the following procedures Inspecting the system for shipping damage and missing parts Choosing a suitable location Connecting the ARES G2 to a suitable air supply C...

Страница 39: ...lation space An area that allows at least six inches of clearance on all sides of the equipment and that allows a min imum of eight inches from the open and closed positions of all heated environment...

Страница 40: ...or lower It is highly recommended that the optional air dryer filter be installed between the test station and the air supply If the air supply has excessive moisture levels that result in the immedia...

Страница 41: ...e supply pressure to 80 to 90 psi 0 55 to 0 6 MPa Figure 21 Pressure regulator CAUTION Read the installation operating and maintenance instructions that were supplied with your air dryer Failure to pr...

Страница 42: ...s on rear of ARES G2 Oven Purge Provides dry gas input to the oven The gas is circulated throughout the oven in order to maintain positive pressure and minimize frost when using the LN2 cooler Air Inl...

Страница 43: ...ance personnel of your instrument requirements in detail You should also ask to be informed before any air supply interruption or compressor maintenance so that you can properly shut down and protect...

Страница 44: ...l Panel CAUTION Make sure there is no power going to the power supply unit while making the connec tions described here Turn the power switch to the off position MISE EN GARDE Assurez vous que le bloc...

Страница 45: ...t is defined using the TRIOS program ANALOG 2 OUT A 10 VDC signal that is defined using the TRIOS program CAMERA Connection for the cable between the ARES G2 test station and the camera located inside...

Страница 46: ...r input that can be connected to the internal normal force measurement channel instead of the transducer normal force signal User selectable NORMAL OUT Outputs a DC voltage that is proportional to the...

Страница 47: ...regarding the set of connectors at the OSP GPIB signal panel Connector Purpose ORTHOGONAL IN CMD displacement signal for axial displacement defined using TRIOS software in Orthogonal Superposition mod...

Страница 48: ...ables on the Signal Panel for OSP Operation NOTE Orthogonal superposition OSP is only available on instruments with the serial number 4010 0383 and higher or instruments with a lower serial number tha...

Страница 49: ...test station power supply place it on the floor close to the ARES G2 Make sure you have access to the rear of the power supply and the ARES G2 See the figure below The connections are already made in...

Страница 50: ...ly within the limit of the cable length Make sure you have access to the rear of the power supply and the ARES G2 See the figure below 2 Obtain the loose end of one of the accessory cables that have a...

Страница 51: ...oler and a liquid nitrogen supply source bulk tank Bulk tank needs to be a low pressure 22 psi source 2 Obtain the LN2 transfer line 3 Connect the elbowed end of the transfer line to the LN2 Cooler 4...

Страница 52: ...2 Obtain the loose end of one of the accessory cables that have already been connected to the lower power supply see step 2 on page 49 and insert it into the accessory port on the environmental contro...

Страница 53: ...ARDE Assurez vous que le bloc d alimentation lectrique n est pas aliment en courant pendant le r glage des connexions d crites ici Placez l interrupteur d alimentation sur la position d arr t Figure 3...

Страница 54: ...Click on the Instrument Icon and communication between TRIOS and the ARES G2 will be established Connecting the Computer to the Switch 1 Locate the Ethernet port on the back of the computer Figure 34...

Страница 55: ...n the back of the computer 2 Plug one end of the Ethernet cable into the computer s Ethernet port 3 Plug the other end into the LAN 4 Check the Ethernet port on the rear of the computer If communicati...

Страница 56: ...and the hex head screw 3 Remove the motor cover Retain the cover and screws in the event they are needed The motor should turn freely in either direction Locking the Motor Once the motor has been unl...

Страница 57: ...he air bearing Failure to observe these precautions will result in damage to the transducer CAUTION Force Rebalance Transducers contain a precision air bearing that is equipped with a bearing lock whi...

Страница 58: ...he motor 2 Turn the locking handle toward the front of the instrument as shown in the figure to the right Now you can turn off the air supply or move the instrument Figure 37 Transducer locked Connect...

Страница 59: ...3 Connect the grounding wire to the cabinet as shown in the figure below 4 Plug the power cord from the lower power supply module into the wall outlet CAUTION Before plugging the power cable into the...

Страница 60: ...t clockwise until it has been raised as far as possible 2 Make sure that the air is on and the motor is unlocked 3 Install a lower parallel plate geometry either the 25 or 50 mm size can be used Figur...

Страница 61: ...on When the instrument is powered up the motor will become energized and automatically move to the zero position Do not impede the motor s movement while this is happening See Chapter 3 for basic info...

Страница 62: ...er Please make every effort to put the instrument into the Standby state before disconnecting power Switching off the power while the system is operating may damage electronics or mechanical systems R...

Страница 63: ...desired test and sample Creating or choosing the test procedure and entering sample and instrument information through the TRIOS instrument control software Loading the prepared sample Starting the ex...

Страница 64: ...the inside of the instrument while power is being applied AVERTISSEMENT Des tensions lev es sont utilis es dans cet instrument Si le personnel d exploitation ne respecte pas les pr cautions d utilisat...

Страница 65: ...be performed following repairs Table 8 Calibration Tasks and Recommended Intervals This section provides a brief description of each type of calibration For the procedures needed to perform the calib...

Страница 66: ...angle correction is computed and entered at the factory before the instrument is shipped and should not have to be adjusted under normal operating conditions Phase angle is checked at the time of ins...

Страница 67: ...ry reactive materials Testing Limits and Compliance Instrument compliance is defined as displacement in radians per unit of applied torque Stiffness is the reciprocal of compliance Transducer complian...

Страница 68: ...the transducer using a specific geometry For each geometry there are specific factors that will affect the operating range for that geometry Addi tionally the following instrument specific factors af...

Страница 69: ...e you may wish to open the oven door and verify that the screws securing the clamps are tight taking care not to touch any surface of the oven or geometries which may be at dan gerous cryogenic temper...

Страница 70: ...are online Help Installing the Lower Geometry NOTE The Lower PRT should only be used if an FCO Environmental system is being used and Parallel Plate or Cone Plate geometries are being used Follow the...

Страница 71: ...t or dust at the location surfaces for parallel and concentric alignment Holding the geometry by the shaft carefully slide the geometry over the PRT The PRT temperature sensor is spring loaded and wil...

Страница 72: ...p strain stress relaxation or strain rate and measures the response as a function of time Other Extensional Test The typical deformation applied by a rotational rheometer is the shear deforma tion The...

Страница 73: ...to be done at temperatures other than ambient install the geometry and then adjust the temperature to the desired initial value Allow the geometry to reach thermal equilibrium 2 Enter the desired sam...

Страница 74: ...e the power cable leading to lower power supply module from the wall outlet 3 Inspect all the cords for frayed insulation or exposed bare copper wire especially in the immediate vicinity of the plugs...

Страница 75: ...ressure is too low the FCO turns off within a few seconds of being turned on and the system dis plays a low pressure error message Internal Filter Inspection There are also internal filters inside the...

Страница 76: ...some cleaning solution onto a cotton cloth then wring out the cloth to discharge excess water the cloth must be damp but not wet 3 While ensuring that excess fluid from the cloth does not enter any c...

Страница 77: ...as the customer can perform There are no customer replaceable fuses in the ARES G2 Contact TA Instruments regarding service or repairs as well as the availability of service contracts and plans Repla...

Страница 78: ...3 air supply interrupted 57 ARES G2 air quality 43 available tests 72 before you begin 63 calibration 65 cleaning 76 components 15 connecting test station ports 42 description 14 environmental control...

Страница 79: ...repacking 38 ARES G2 experiments 63 C cable and hose inspection 74 cables 48 calibration 65 camera setup 19 carrying handles 9 cautions 4 chemical safety 7 Chiller Panel 26 choosing a location 39 comp...

Страница 80: ...63 F FCO power supply 50 52 feet 60 forced convection oven FCO description 23 G gas lines 48 geometries selecting 35 type of 35 geometry 67 cleaning 74 installation 68 installing 67 installing lower 7...

Страница 81: ...ad 16 L levelling feet 60 levelling the instrument 60 license agreement 3 lifting the instrument 8 liquid nitrogen 25 LN2 Cooler 23 25 location 19 39 locking motor 56 transducer 57 Lower Peltier Plate...

Страница 82: ...operating range 68 OSP Connecting signal cables 48 Panel signal connections 47 oven power supply 50 52 oven purge 43 oven temperature 24 control 24 P parts replacement 77 patents 3 PDMS polydimethyl s...

Страница 83: ...69 upper 69 purge connections 43 purge lines 43 R Regulatory Compliance 4 regulatory compliance 4 relative humidity 43 replacement parts 77 routine maintenance 74 running an experiment 73 S safety 5 c...

Страница 84: ...s 3 test preparation 63 test station components 15 power supply 49 purge connections 43 signal panel 44 tests 63 choosing 72 thermal safety 7 torque 14 torque calibration 65 66 touch screen 17 calibra...

Страница 85: ...ARES G2 Getting Started Guide Page 85 U unlocking motor 56 transducer 57 upper power supply 50 52 W warnings 4...

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