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8

Cooling flow chart

The refrigerant is circulated in a completely closed system in the following order: Evaporator, Compressor, Condenser,
and last expansion valve. The compressor keeps a low pressure in the evaporator, the refrigerants boiling point is there-
by lowered and the incoming refrigerants from the expansion valve is vaporized (boiling) with absorption of heat as a
result. The heat is taken from the supply air when passing the evaporator - supply air temperature is lowered. After a
pressure increase in the compressor the refrigerant gas passing the condenser were the gas, thanks to the high pres-
sure and thereby a high boiling point, is transformed into fluid through condensation and thereby heat emission. The
heat is submitted to the exhaust air that passing the condenser. The heat has accordingly been transferred from supply
air to exhaust air. After leaving the condenser in liquid state the refrigerant passes the expansion valve who controls
the amount of refrigerants to the evaporator and thereby the cycle is completed.

6.2

Components and function

6.2.1

Compressor

The compressor in Topvex Soft Cooler is a high-efficiency, variable speed scroll compressor. It is designed especially for
speed control and can not run without frequency converter. Speed and by that cooling capacity is regulated by changing
the operating frequency, the maximum working range of the compressor is no less than 20 to 120 rps (revolutions per
second). In the smaller unit sizes the maximum frequency is limited via a setting in the frequency converter. Controlling
of the compressor is completely automatic according to the need of the premises and the signal comes via the control
unit to the frequency converter.

6.2.2

Frequency converter (FC)

The compressors frequency converter is located in the electrical cabinet. The programmable controller receives a con-
trol signal (0-10 V DC) corresponding to the current cooling load from the control unit and then, via frequency convert-
er, regulates the compressors speed according to the actual cooling load. The programmable controller has also a high
pressure sensor (HPS) (4-20 mA) connected. This sensor continuously measuring the pressure in the cooling system. If
the pressure exceeds the set value in the programmable controller the output frequency is reduced and thereby the
compressors speed will be reduced so that the pressure will not rise to the level were the high pressure switch (PSH)
on the high pressure side will trigger. The compressor is protected from fast start and stops by an restart delay function
(3 minutes) in the programmable controller.

6.2.2.1 Integrated control, quick guide

FLSTDmCOMM is the CAREL solution for the management of a BLDC compressor via Power+ inverter.

The FLSTDmCOMM software installed on the  programmable board features:

• Easy-to-use add-on to manage BLDC compressor by Power+ inverter via an analogue signal (0-5V/0-10V) or con-

trolled via Modbus serial communication

• Full control of compressor working conditions, tested and approved by compressor manufacturers

• Use of electronic expansion valve manage via EVD EVO on-board (unipolar valve)

• No need of user interface (pGD1) when connecting to a BMS Modbus

• Energy saving and consequently cost savings, by integrated unit

• Improvement in system management, managed using a semi-graphic user interface (pGD1)

208768 | A003

Содержание Topvex SoftCooler TR09-15

Страница 1: ...Document in original language 208768 A003 Topvex SoftCooler TR09 15 Access control system Operation and Maintenance Instructions GB...

Страница 2: ...208768 A003...

Страница 3: ...5 2 Cool recovering 6 5 3 Power control 6 5 4 Power limitation 6 5 5 By pass function option 6 6 Cooling flow chart 7 6 1 The cooling function 7 6 2 Components and function 8 6 2 1 Compressor 8 6 2 2...

Страница 4: ......

Страница 5: ...and suitable clothing s Good ventilation must be arranged If freezing injury a doctor must be seen If skin contact the exposed part of the body must be carefully washed If eye contact use eye wash or...

Страница 6: ...with frequency converter 10 Exhaust air duct connection 11 Pressure hot gas switches 12 Measuring points refrigerant system high low 2 2 Electrical cabinet 1 2 3 4 5 6 7 8 Fig 2 Electrical cabinet Po...

Страница 7: ...3 Installation without by pass left hand unit Position Description Supply air Exhaust air Outdoor air Extract air 1 VAV Pressure transmitters accessory 2 Damper and motor outdoor air accessory 3 Dampe...

Страница 8: ...e commissioning shall always a control report in respect of the installation be estab lished by a cooling certified person Leakage control with record keeping shall be done once per year The installat...

Страница 9: ...Fig 6 With by pass left hand unit Position Description EF Extract air fan SF Supply air fan SS Temp sensor supply air OS Temp sensor outdoor air ETS Temp sensor extract air UC Control unit RC Rotor c...

Страница 10: ...ssor CPR are step less controlled between in the frequency converter FC set minimum and maximum frequency 5 4 Power limitation The frequency converter FC is continuously sensing the condensing pressur...

Страница 11: ...Crank case heater DT Drop tray EV Evaporator FD Filter drier FC Frequency converter HGS Hot gas switch HPS Pressure sensor CO Condenser coil PSH Pressure switch high PSL Pressure switch low SG Sight...

Страница 12: ...ressor is completely automatic according to the need of the premises and the signal comes via the control unit to the frequency converter 6 2 2 Frequency converter FC The compressors frequency convert...

Страница 13: ...re marked as follows Configuration masks with Ea01 Ea02 etc Regulation masks with Eb01 Eb02 etc Manual cmd masks with Ec01 Ec02 etc From this mask you have access to the manual control of compressor a...

Страница 14: ...tion Reserved to Power inverter regulation there is no need to access to these masks for the purpose of this application program as all necessary setting has already been configured at the origin The...

Страница 15: ...led on the PCOOEM Maintaining periods of speed prefixed values in the start up speed profile management the function is disabled as the starting up is fully controlled by FLSTDmCOMM software installed...

Страница 16: ...stat on the hot gas tube HGS If any of the above protections is triggered control unit will show Malfunction cooling SEQ C Manual ac knowledgment and reset must be done before the compressor can start...

Страница 17: ...pect occurrence of corrosion fretting damages loosen pipe suspensions 3 Control of the cooling coil evaporator coil and condenser coil After a long time of use the coils can obtain a deposit that obst...

Страница 18: ...list use the arrow up down buttons To reset the alarms display them and then press again If the alarm condition no longer exists the alarm is reset other wise it will be shown again Note With automati...

Страница 19: ...LOP Automatic Immediate Yes Just warning signal AL10 EVD Evo High evaporation temperature MOP Automatic Immediate Yes Just warning signal AL11 EVD Evo Low suction temperature Automatic Immediate Yes J...

Страница 20: ...ic 60 sec Yes Off compressor AL22 Pressure Probe U7 faulty or disconnected Automatic 60 sec Yes Off compressor AL23 Defrost ended by max time duration Automatic Yes Lock defrost AL24 BMS offline bit u...

Страница 21: ...208768 A003...

Страница 22: ...208768 A003...

Страница 23: ...208768 A003...

Страница 24: ...09 15Access control system Operation and Maintenance Instructions 208768 en_GB 2019 12 19 A003 Systemair Sverige AB Industriv gen 3 SE 739 30 Skinnskatteberg Sweden Phone 46 222 440 00 Fax 46 222 440...

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