Sykes-Pickavant 53436000 Скачать руководство пользователя

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Sykes-Pickavant Ltd, Unit 4 Cannel Road, Burntwood Business Park, Burntwood, Staffordshire, WS7 3FU. United Kingdom Tel: +44 (0) 1543 679900 Fax: +44 (0) 1543 679901

E-mail: [email protected] Website: www.sykes-pickavant.com

Specialist Tool Solutions

USER & MAINTENANCE MANUAL - HYDRAULIC PRESSES

USER AND MAINTENANCE MANUAL

HYDRAULIC PRESSES

SYKES-PICKAVANT MODELS

15 TON PRESS 53436000

20 TON PRESS 53436200

30 TON PRESS 53436400

50 TON PRESS 53436500

Содержание 53436000

Страница 1: ...es pickavant com Website www sykes pickavant com COPYRIGHT 2020 SYKES PICKAVANT LTD ALL RIGHTS RESERVED ALL PRODUCTS SUBJECT TO AVAILABILITY E OE Specialist Tool Solutions USER MAINTENANCE MANUAL HYDRAULIC PRESSES USER AND MAINTENANCE MANUAL HYDRAULIC PRESSES SYKES PICKAVANT MODELS 15 TON PRESS 53436000 20 TON PRESS 53436200 30 TON PRESS 53436400 50 TON PRESS 53436500 ...

Страница 2: ...PRESS DESCRIPTION 5 2 1 MAIN PARTS 5 2 2 TECHNICAL DATA 6 2 3 IDENTIFICATION PLATE 7 3 TRANSPORTATION ASSEMBLING AND OPERATION 8 3 1 TRANSPORTATION 8 3 2 ASSEMBLING 8 3 3 OPERATION 11 3 4 TESTING 11 4 PRESS USE 12 4 1 PRESS BED HEIGHT ADJUSTMENT 12 4 2 PISTON POSITION ADJUSTMENT 12 4 3 PRESSING OPERATION 13 4 4 PISTON ROD RETURN 14 5 MAINTENANCE 15 5 1 GENERAL VISUAL CHECK 15 5 2 PLATE CHECK 15 5 ...

Страница 3: ...ions in this manual are followed and inspections maintenance provided in the manual are performed Any use of the press which does not comply with the specifications of this manual has to be considered improper Sykes Pickavant Ltd will not be held in any way responsible for damage or injury that occurred due to improper use of the equipment 1 1 WARRANTY TERMS Warranty and liability for personal inj...

Страница 4: ...il these have been rectified and or repaired e Make sure that the press is functioning properly after assembly and initial operation f Before using the press ensure that it is stable and well supported and or secured to the floor so that it cannot tip over g When the press is not used ALWAYS bring the piston to the rest position i e with rod returned h Ensure that the use of the press does not cau...

Страница 5: ...l spare parts Perform periodic inspections as provided in the manual In case of detected malfunctions bring the cylinder in rest position and make sure that the press cannot be used Repair it as soon as possible 2 PRESS DESCRIPTION 2 1 MAIN PARTS ELEMENT DESCRIPTION PISTON 1 4 PRECAUTIONS The operating instructions given in this manual must be stored in a place near the area of us of the press and...

Страница 6: ...720 T1720CS Modelli T1730 T1730CS T1750 T1750CS 1 HYDRAULIC CYLINDER 2 GAUGE 3 UPPER BEAM 4 OIL PIPE 5 UPRIGHT 6 LEVER PUMP 7 WINCH GEAR 8 HYDRAULIC PUMP 9 REVERSIBLE PRESS BLOCKS 10 PRESS BED 11 FOOT SUPPORT 12 OPTIONAL PEDAL DRIVE PUMP USER FIT ONLY 13 PRESS BED SUPPORT PINS 14 PISTON MOUNTING BOLTS 15 PISTON OUTER BODY SLEEVE 16 PISTON SUPPORT FLANGE 17 PISTON STEM 2 2 TECHNICAL DATA DESCRIPTIO...

Страница 7: ...es sykes pickavant com Website www sykes pickavant com COPYRIGHT 2020 SYKES PICKAVANT LTD ALL RIGHTS RESERVED ALL PRODUCTS SUBJECT TO AVAILABILITY E OE Specialist Tool Solutions 2 3 IDENTIFICATION PLATE On the press there is a plate with the following info Press Model Weight Value of the maximum capacity press Sykes Pickavant Ltd Hydraulic Workshop Press EUROPE ...

Страница 8: ...rews and nuts STEP 2 a Replace the sealed cap on the tank of the hydraulic pump with the perforated cap to ensure the venting necessary for the proper operation of the press b Unscrew the hand wheel to make sure that all the oil goes into the tank CAP CLOSED CAP UNSCREW 3 TRANSPORTATION ASSEMBLING AND OPERATION 3 1 TRANSPORTATION The press is delivered packaged in a single package placed on press ...

Страница 9: ...TION Before performing this step unscrew the hand wheel for the return of the piston so that the hydraulic system is not pressurised a Make sure that the piston rod is fully retracted b Unscrew the bolt securing the hydraulic hose to the cylinder c Apply PTFE tape to the banjo bolt that secures the pressure gauge supplied to the press d Make sure the pressure gauge is screwed on and that there are...

Страница 10: ...ly to lift the press bed and take it to the desired position never use with working load on the winch cables If the press is equipped with a winch the press bed must be lifted manually operation to be performed by two people b Insert the support pins of the press bed and make sure the washer is in contact against the bed of the press c Lower the bed until it rests completely on the support pins d ...

Страница 11: ...s sufficient free space around the area free of any obstacles 4 The environment should be well lit The press must be fixed to the floor with suitable fixings to ensure safety stability 3 4 TESTING It s important to perform an initial inspection before using the press in the location where it is installed The items to be checked are 1 General visual check of the machine to identify any damage lack ...

Страница 12: ...pins 6 Make sure the bed is well supported and secure before use Always use the press bed in a horizontal position the support pins at the same level and DO NOT EVER use the press bed at an angle 4 2 PISTON POSITION ADJUSTMENT The press is equipped with a system that allows the piston to move horizontally along the upper beam To move the piston proceed in the following way 1 Make sure that the hyd...

Страница 13: ... down to extend the piston rod 6 Gauge the amount of force exerted by the press by comparing the value indicated on the pressure gauge with the conversion table located on the upper beam of the press SLOW PISTON AVANCE FAST PISTON AVANCE PISTON ADVANCE PISTON RETURN A B 4 3 PRESSING OPERATION The hydraulic circuit of the press is equipped with a pump with two types of advancement of the rod one fa...

Страница 14: ...GHTS RESERVED ALL PRODUCTS SUBJECT TO AVAILABILITY E OE Specialist Tool Solutions 4 4 STEM RETURN To retract the piston rod turn out control knob A anti clockwise for about 3 or 4 complete rotations and wait until piston rod is fully retracted into the hydraulic cylinder When the piston is fully retracted tighten control knob A WARNING If the control knob is not screwed in the hydraulic circuit wi...

Страница 15: ...ualified personnel ATTENTION 1 Make sure the hydraulic circuit is NOT under pressure 2 Make sure that there is no load on press bed Please refer to maintenance duties as below ACTION WHEN DAILY WEEKLY 6 MONTHS 2 YEARS 1 General visual inspection X 2 control plates X 3 Check no hydraulic leaks X 4 general cleaning X 5 Greasing moving parts X 6 Check tightness of bolts X 7 Changing the oil of the hy...

Страница 16: ...the return valve stem by turning the knob A clockwise see section 4 3 Tank vacuum pump Fill the master cylinder reservoir Oil leak from the hydraulic circuit Use hydraulic oil with a viscosity of between 22 and 25 The piston moves very slowly when operating the pump Set to slow operational speed Close the selector valve speed by turning the knob B clockwise see section 4 3 Oil leak from the hydrau...

Страница 17: ...ng parts with grease and or lubricant 4 Protect the unpainted parts with anti corrosion protective liquid Store the press in a dry place away from dust and atmospheric agents 7 2 DISPOSAL When the press has reached the end of life disposal of parts must be done in the correct way The rubber hoses fluids and waste oil must be disposed of according to law Appropriate measures must be taken to dispos...

Страница 18: ...ickavant com Website www sykes pickavant com COPYRIGHT 2020 SYKES PICKAVANT LTD ALL RIGHTS RESERVED ALL PRODUCTS SUBJECT TO AVAILABILITY E OE Specialist Tool Solutions 8 HYDRAULIC CIRCUIT DESCRIPTION 1 Cylinder 2 Pressure limiting valve 3 Valve outlet 4 Valve outlet 5 Control valve exhaust return rod 6 Regulating valve stem forward speed 7 Manual pump 8 Check valve inlet ...

Страница 19: ...ordshire WS7 3FU United Kingdom Tel 44 0 1543 679900 Fax 44 0 1543 679901 E mail sales sykes pickavant com Website www sykes pickavant com COPYRIGHT 2020 SYKES PICKAVANT LTD ALL RIGHTS RESERVED ALL PRODUCTS SUBJECT TO AVAILABILITY E OE Specialist Tool Solutions 9 SPARE PARTS A B ...

Страница 20: ...43 679900 Fax 44 0 1543 679901 E mail sales sykes pickavant com Website www sykes pickavant com COPYRIGHT 2020 SYKES PICKAVANT LTD ALL RIGHTS RESERVED ALL PRODUCTS SUBJECT TO AVAILABILITY E OE Specialist Tool Solutions Accesory pedal kit schematic Not factory fit user fit only Winch cable roller schematic Image A Image B ...

Страница 21: ... CYLINDER 1 6 534362 06 534362 06 534362 06 534362 06 GAUGE 1 7 534362 07 534362 07 534362 07 534362 07 534365 07 PRESS GAUGE FITTING ADAPTOR 1 8 534362 08 534362 08 534362 08 534362 08 534365 08 PRESSURE SEAL 2 9 534362 09 534362 09 534364 09 534365 09 HIGH PRESSURE OIL PIPE 1 10 534360 10 534360 10 534364 10 534364 10 SLIDING CYLINDER SPACER 4 11 534360 11 534360 11 534364 11 534365 11 CYLINDER ...

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