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A-96.250.531 / 300617

AMI Oxytrace QED

Safety Instructions

AMI Oxytrace QED -
Operator’s Manual

This document describes the main steps for instrument setup, oper-

ation and maintenance.

Safety Instructions

General

The instructions included in this section explain the potential risks

associated with instrument operation and provide important safety

practices designed to minimize these risks.
If you carefully follow the information contained in this section, you

can protect yourself from hazards and create a safer work environ-

ment.
More safety instructions are given throughout this manual, at the

respective locations where observation is most important.
Strictly follow all safety instructions in this publication.

Target

audience

Operator: Qualified person who uses the equipment

for its intended purpose.
Instrument operation requires thorough knowledge of applications,

instrument functions and software program as well as all applicable

safety rules and regulations.

OM Location

The AMI Operator’s Manual shall be kept in proximity of the instru-

ment.

Qualification,

Training

To be qualified for instrument installation and operation, you must:



read and understand the instructions in this manual as well as

the Material Safety Data Sheets.



know the relevant safety rules and regulations.

Содержание AMI Oxytrace

Страница 1: ...AMI Oxytrace AMI Oxytrace QED Version 6 20 and higher A 96 250 531 300617 Operator s Manual...

Страница 2: ...representative or the manufacturer SWAN ANALYTISCHE INSTRUMENTE AG Studbachstrasse 13 8340 Hinwil Switzerland Internet www swan ch E mail support swan ch Document Status Title Monitor AMI Oxytrace QE...

Страница 3: ...ting Sample Inlet and Outlet 23 3 3 1 Swagelok Fitting Stainless Steel at Sample Inlet 23 3 3 2 FEP Tube at Sample Outlet 24 3 4 Install the Swansensor Oxytrace G 24 3 5 Electrical Connections 25 3 5...

Страница 4: ...ification 50 6 8 Quality Assurance of the Instrument 51 6 8 1 Activate SWAN Quality assurance procedure 52 6 8 2 Pre test 53 6 8 3 Connect the sample lines 53 6 8 4 Carry out comparison measurement 55...

Страница 5: ...AMI Oxytrace QED A 96 250 531 300617 3 11 Default Values 90 12 Index 93 13 Notes 94...

Страница 6: ...ty instructions are given throughout this manual at the respective locations where observation is most important Strictly follow all safety instructions in this publication Target audience Operator Qu...

Страница 7: ...w the prevention instructions carefully WARNING Severe injuries or damage to the equipment can occur if such warnings are ignored Follow the prevention instructions carefully CAUTION Damage to the equ...

Страница 8: ...531 300617 AMI Oxytrace QED Safety Instructions Warning Signs The importance of the warning signs in this manual Electrical shock hazard Corrosive Harmful to health Flammable Warning general Attentio...

Страница 9: ...ility for any claim resulting from unauthorized modification or alter ation WARNING Risk of Electrical Shock If proper operation is no longer possible the instrument must be disconnected from all powe...

Страница 10: ...in a liquid The basic principle is that there is a cathode and an anode submersed in an electrolyte and a voltage is applied between the two parts Oxygen enters the sensor through a permeable membran...

Страница 11: ...wn an exact oxygen concentration increment can be generated at low levels This increment is used to verify the flawless operation of the whole system Thereby the re sponse characteristics incremental...

Страница 12: ...tial free contact Alternatively Open during normal operation closed on error and loss of power Closed during normal operation open on error and loss of power Summary alarm indication for programmable...

Страница 13: ...ting valve D where the flow rate can be adjusted Then the sample flows into the measuring cell C were the Oxygen concentration and temperature of the sample is measured The sample leaves the measuring...

Страница 14: ...e the flow rate can be adjusted Then the sample flows through the faraday electrode D into the measuring cell C were the Oxygen concentration of the sample is measured The sample leaves the measuring...

Страница 15: ...not lower than pH 4 less than 10 ppm Flow cell and connection Flow cell made of acrylic glass with built in flow adjustment valve and digital sample flow meter Sample inlet Sample outlet 1 4 Swagelok...

Страница 16: ...Product Description Dimensions Oxytrace and Oxytrace QED Panel Mounting hole distance Screws Weight Stainless steel 280x850x150 mm 254x824 8 mm diameter 12 0 kg AMI Oxytrace 850 mm 33 13 mm 4 x dia 1...

Страница 17: ...escription A 96 250 531 300617 15 2 3 Instrument Overview AMI Oxytrace A B C D E Panel AMI Transmitter Oxygen sensor Flow sensor Flow cell F G H I Flow regulating valve Sample outlet Drain funnel Samp...

Страница 18: ...Product Description AMI Oxytrace QED A B C D E F Panel AMI Transmitter Faraday control unit Oxygen sensor Sample outlet Flow sensor G H I J K Flow cell Flow regulating valve Faraday electrode Drain fu...

Страница 19: ...smitter Electronic transmitter and controller for oxygen measurement 140 4 5 180 165 103 18 5 7 5 Dimensions Width Height Depth Weight 140 mm 180 mm 70 mm 1 5 kg Specifications Electronics case Protec...

Страница 20: ...stem Robust 25 m fluoropolymer diaphragm Measuring range 0 20 ppm O2 25 C Automatic range switching Range 0 1 9 99 ppb 10 199 9 ppb 200 1999 ppb 2 20 ppm 0 200 saturation Resolution 0 01 ppb 0 1 ppb 1...

Страница 21: ...f acrylic glass with integrated flow sensor Sample temp max 45 C Inlet pressure max 1 bar Outlet pressure Pressure free Sample flow 6 25 l h Process con nection inlet Swagelok connection for 1 4 tube...

Страница 22: ...TG is made of stainless steel without flow sensor and can be used for higher operating pressures and temperatures Operating temp 10 to 130 C Sensor max 50 C Operating pressure max 5 bar at 130 C Senso...

Страница 23: ...wer outlet with ground connection and 30 VA Sample line with 8 25 l h and 0 2 3 bar Waste line with pressure free drain Installation Mount the instrument in vertical position Display should be at eye...

Страница 24: ...ensions Oxytrace and Oxytrace QED p 14 Turn on power Switch on power First the analyzer performs a self test displays the firmware ver sion and then starts normal operation Run in Period Calibration L...

Страница 25: ...d reassembly of bigger sized unions thread compression cone Installation 1 Insert the compression ferrule C and the compression cone D into the union nut B 2 Screw on the union nut onto the body do no...

Страница 26: ...filled with water D keeps the sensor wet during transport and storage To install the sensor proceed as follows 1 Unscrew the fixing sleeve A 2 Remove the transport protection cap B 3 Clean the Swansen...

Страница 27: ...Only operate the instrument from an power outlet which has a ground connection Make sure the power specification of the instrument corre sponds to the power on site Cable thicknesses In order to comp...

Страница 28: ...ted to the following con tacts are disconnected from the power before resuming in stallation relay 1 relay 2 alarm relay WARNING To prevent from electrical shock do not connect the instrument to the p...

Страница 29: ...5 1 Electrical Connection Diagram AMI Oxytrace CAUTION Use only the terminals shown in this diagram and only for the mentioned purpose Use of any other terminals will cause short circuits with possibl...

Страница 30: ...2 Electrical Connection Diagram AMI Oxytrace QED CAUTION Use only the terminals shown in this diagram and only for the mentioned purpose Use of any other terminals will cause short circuits with possi...

Страница 31: ...ts must be per formed by professionals NOTICE The protective earth wire Ground has to be connected to the grounding terminal Installation requirements The installation must meet the following requirem...

Страница 32: ...5 3 7 Relay Contacts 3 7 1 Alarm Relay NOTICE Max load 1 A 250 VAC Alarm output for system errors Error codes see Error List p 59 NOTICE With certain alarms and certain settings of the AMI transmitter...

Страница 33: ...status of the relays described below For programming see Menu Installation 5 3 2 and 5 3 3 p 81 Relay config Terminals Jumper pos Description Relay configuration Normally Open 6 7 Relay 1 8 9 Relay 2...

Страница 34: ...t in par allel to the load A snubber circuit is not necessary if an AMI relaybox is used Resistive load Resistive loads max 1A and control signals for PLC impulse pumps and so on can be connected with...

Страница 35: ...tor Signal output 1 Terminals 14 and 13 Signal output 2 Terminals 15 and 13 Programming see menu 5 2 Signal Outputs p 75 3 9 Interface Options The slot for interfaces can be used to expand the functio...

Страница 36: ...rresponding installation instruction NOTICE Max burden 510 Third signal output 0 4 20 mA PCB 3 9 2 Profibus Modbus Interface Terminal 37 PB Terminal 38 PA To connect several instruments by means of a...

Страница 37: ...rface PCB allows for communication via the HART protocol For detailed information consult the HART manual HART Interface PCB 3 9 4 USB Interface The USB Interface is used to store Logger data and for...

Страница 38: ...low regulating valve A and wait until the flow cell is completely filled 2 Switch on power 3 Adjust the sample flow to 8 25 l h 4 2 Programming Program all parameters for external devices interface re...

Страница 39: ...nges to move back to the previous menu level B to move DOWN in a menu list and to decrease digits C to move UP in a menu list and to increase digits D to open a selected sub menu to accept an entry Ex...

Страница 40: ...RROR Error Fatal Error C Keys locked transmitter control via Profibus D Time E Process values F Sample Temperature G Sample flow in i h H Relay status upper lower limit not yet reached upper lower lim...

Страница 41: ...s that might need to be modified during daily routine Normally password protected and used by the process operator Subset of menu 5 Installation but process related Menu Installation 5 For initial ins...

Страница 42: ...e new parameter is set 5 1 2 Sensors Sensor type FOME Temperature NT5K Standards Disinf Free chlorine 4 4 1 Logger Log interval 30 min Clear logger no 4 1 3 Logger Clear logger no Log interval 30min 1...

Страница 43: ...esponding error message if the sensor signal is very unstable 6 2 Stop of Operation for Maintenance 1 Shut off power of the instrument 2 Stop sample flow by closing the flow regulating valve Weekly Ch...

Страница 44: ...label of the bottle or this section of the manual Short contact with skin is harmless nevertheless wash with lots of water 6 3 1 Electrolyte exchange An electrolyte exchange is indicated in the mainte...

Страница 45: ...he sensor cap onto the sensor to allow the ex cess electrolyte to escape without building up too much pres sure inside the electrode Fasten sensor cap tightly 7 Clean the sensor thoroughly and dry the...

Страница 46: ...efore cleaning stop operation as described in Stop of Operation for Maintenance p 41 1 Dismount the Swansensor Oxytrace G see Electrolyte ex change p 42 2 Clean the sensor with a soft tissue and rinse...

Страница 47: ...nd remove the cable from the faraday control unit 4 Unscrew and remove the fixing sleeve A 5 Remove the faraday electrode from the flow cell do not pull on the cable 6 Remove the washer C and the o ri...

Страница 48: ...rts well with water 10 Replace the O ring and the washer if necessary 11 Screw the hollow electrode finger tight onto the electrode body 12 Insert the faraday electrode into flow cell 13 Tighten fixin...

Страница 49: ...is stable the microprocessor will store the calibration data in the memory The end of the calibration is indicat ed on the display To perform a calibration proceed as follows 1 Navigate to menu Maint...

Страница 50: ...n should reach 100 the saturation current should be about 22 A to 33 A If the measuring values are not stable during the measuring period the calibration will be discarded 9 Press Enter to confirm the...

Страница 51: ...2 Prepare a 5 sodium sulfite solution with demineralized water 3 Put the electrode into the sodium sulfite solution afterwards As sure that there are no air bubbles in front of the sensor 4 The measur...

Страница 52: ...automatic verification go to menu Faraday Parameter Timer mode see menu 4 1 3 p 73 for details Possible settings are off interval daily weekly Manual Verification To start a manual verification 1 Nav...

Страница 53: ...reminds the user periodically to run the procedure and results are stored in a history for review Quality assurance level Central feature of the quality assurance function is the assignment of the mon...

Страница 54: ...e instrument AMI INSPECTOR Oxygen Two tubes made of PA 6 8 1 Activate SWAN Quality assurance procedure Enable quality assurance procedure at each instrument by select ing the quality level in menu 5 1...

Страница 55: ...ssage list Review the message list in menu 1 3 and check for frequently alarms as for example flow alarms If alarms occur frequently remove cause before starting the procedure 6 8 3 Connect the sample...

Страница 56: ...the reference instrument AMI INSPECTOR Oxy gen B Use the supplied tube made of PA 3 Connect sample outlet of the reference instrument AMI IN SPECTOR Oxygen to the sample outlet funnel of the monitor 4...

Страница 57: ...ress Enter to confirm 8 Read temperature value of the ref erence instrument and enter un der Inspector Temp by using the or keys 9 Press Enter to confirm 10 Press Enter to continue The results are sav...

Страница 58: ...ulating valve at flow cell again 2 Close flow regulating valve of the AMI Inspector 3 Disconnect the AMI Inspector by removing the tubes and con nect the sample outlet of the Monitor AMI Oxytrace QED...

Страница 59: ...rom the power before continuing the installation relay 1 relay 2 alarm relay When a fuse has blown find out the cause and fix it before replacing it with a new one Use tweezers or needle nosed pliers...

Страница 60: ...r of the instrument 2 Stop sample flow 3 Remove the Swansensor Oxytrace G 4 Clean the sensor with a soft tissue and rinse it with water after wards 5 Use a soft brush to remove the dirt which sticks o...

Страница 61: ...old and orange Errors which indicate a hardware failure of the instrument Such Errors are marked E0xx bold and red Error or fatal Error Error not yet acknowledged Check Pending Errors 1 1 5 and take c...

Страница 62: ...Saturation Alarm low check process check programmed value see 5 3 1 4 S 80 E007 Sample Temp high check process check programmed value see 5 3 1 3 1 S 80 E008 Sample Temp low check process check progr...

Страница 63: ...day Efficiency clean Faraday electrode see Maintenance of the Faraday electrode S 45 perform an air calibration see Calibration S 47 perform maintenance of the oxygen sensor see Maintenance of the Oxy...

Страница 64: ...race QED Error List E032 Wrong Frontend call service E033 Power on none normal status E034 Power down none normal status E065 Electrolyte depleted Refill electrolyte see Electrolyte exchange S 42 Erro...

Страница 65: ...enu 3 Maintenance is for service Calibration simulation of outputs and set time date Please protect with password Menu 4 Operation is for the user allowing to set limits alarm values etc The presettin...

Страница 66: ...ars Days Hours Minutes Seconds 2 1 4 1 2 1 4 Sensors Oxytrace G Current Value 2 2 2 2 1 Raw value tc Saturation Cal History Number 2 2 1 5 1 2 2 1 5 Date Time Sat Current Air pressure Miscellaneous Ca...

Страница 67: ...Service Electrolyte Last filling 3 2 3 2 1 Remaining amount Remaining time New Filling 3 2 1 5 Faraday Verification Current Value 3 2 2 Faraday Conc Progress Simulation Alarm Relay 3 2 1 3 3 Relay 1 3...

Страница 68: ...s Alarm Relay Alarm oxygene Alarm High 4 2 1 1 1 4 2 4 2 1 4 2 1 1 Alarm Low 4 2 1 1 25 Hysteresis 4 2 1 1 35 Delay 4 2 1 1 45 Alarm Saturation Alarm High 4 2 1 2 1 4 2 1 2 Alarm Low 4 2 1 2 25 Hyster...

Страница 69: ...5 3 1 5 3 1 1 Alarm Low 5 3 1 1 25 Hysteresis 5 3 1 1 35 Delay 5 3 1 1 45 Sample Flow Flow Alarm 5 3 1 2 1 5 3 1 2 Alarm High 5 3 1 2 2 Alarm Low 5 3 1 2 35 Sample Temp Alarm High 5 3 1 3 1 5 3 1 3 Al...

Страница 70: ...umbers 5 4 Set defaults 5 4 2 Load Firmware 5 4 3 Password Messages 5 4 4 1 5 4 4 Maintenance 5 4 4 2 Operation 5 4 4 3 Installation 5 4 4 4 Sample ID 5 4 5 Line Break Detection 5 4 6 Interface Protoc...

Страница 71: ...y Error code date time of issue and status active acknowledged cleared 65 errors are memorized Then the oldest error is cleared to save the newest error circular buffer 2 Diagnostics In diagnostics mo...

Страница 72: ...me Deviation oxygen Devia tion Temperature Status of QA check of the last quality assurance procedures 2 3 Sample 2 3 301 Sample ID Shows the assigned sample identification This identification is defi...

Страница 73: ...te of the last filling of electrolyte Remaining Amount Remaining amount of electrolyte in Remaining Time Remaining time in days until electrolyte exchange recommended 3 2 1 5 New Filling Select Yes af...

Страница 74: ...ter key the value is simulated by the relay signal output At the absence of any key activities the instrument will switch back to normal mode after 20 min If you quit the menu all simulated val ues wi...

Страница 75: ...t between 1h and 12h 4 1 3 21 Start Time Start time appears if Mode is set to daily how to set the start time see 5 3 2 341 p 84 4 1 3 22 Calendar Calendar appears if Mode is set to weekly how to set...

Страница 76: ...e newest one circular buffer Range 1 Second to 1 hour 4 3 2 Clear Logger If confirmed with yes the complete logger data is de leted A new data series is started 5 Installation 5 1 Sensors 5 1 1 Miscel...

Страница 77: ...flow sensor is selected Saturation 5 2 1 2 Current Loop Select the current range of the signal output Make sure the connected device works with the same current range Available ranges 0 20 mA or 4 20...

Страница 78: ...oint for the bilinear scale Parameter Oxygen Range low 0 00 ppb 20 00 ppm Range high 0 00 ppb 20 00 ppm Parameter Temperature Range low 30 to 130 C Range high 30 to 130 C Parameter Sample flow Range l...

Страница 79: ...controller The combination of a P controller with a D controller will minimize the response time to a fast change of the process value If the derivative time is set to zero the D controller is switch...

Страница 80: ...w 5 2 1 43 12 Setopint Range 0 50 l h 5 2 1 43 22 P Band Range 0 50 l h 5 2 1 43 Control Parameters if Parameter Saturation 5 2 1 43 13 Setopint Range 0 200 5 2 1 43 23 P Band Range 0 200 5 2 1 43 3 R...

Страница 81: ...measured value falls below the alarm low value the alarm relay is activated and E002 is displayed in the message list Range 0 00 ppb 20 00 ppm 5 3 1 1 35 Hysteresis Within the hyst range the relay doe...

Страница 82: ...val ue the alarm relay is activated and E003 is displayed in the mes sage list Range 0 00 200 5 3 1 4 25 Alarm Low If the measured value falls below the alarm low value the alarm relay is activated an...

Страница 83: ...ontacts p 74 When the relays are used as upper or lower limit switches program the following 5 3 2 20 Parameter choose one of the following process values Oxygen Temperature Sample Flow Saturation 5 3...

Страница 84: ...onal Frequency Motor valve Examples of metering devices that are driven time proportional are solenoid valves peristaltic pumps Dosing is controlled by the operating time 5 3 2 32 20 Cycle time durati...

Страница 85: ...nse time no change will take place Range 1 20 5 3 2 32 4 Control Parameters Range for each Parameter same as 5 2 1 43 p 78 The relay will be activated repetitively depending on the pro grammed time sc...

Страница 86: ...ith the or keys Range 00 00 00 23 59 59 5 3 2 44 Run Time see Interval 5 3 2 54 Delay see Interval 5 3 2 6 Signal Outputs see Interval 5 3 2 7 Output Control see Interval The relay contact can be acti...

Страница 87: ...eters are needed 5 3 4 Input The functions of the relays and signal outputs can be de fined depending on the position of the input contact i e no function closed or open 5 3 4 1 Active Define when th...

Страница 88: ...e returning to normal operation Range 0 6 000 Sec Cont Controller continues normally Hold Controller continues on the last valid value Off Controller is switched off No No message is issued in pending...

Страница 89: ...efault values Completely Sets back all values including communication parameters 5 4 3 Load Firmware Firmware updates should be done by instructed service personnel only 5 4 4 Password Select a passwo...

Страница 90: ...5 5 20 Device address Range 0 126 5 5 30 ID Nr Range Analyzer Manufacturer Multivariable 5 5 40 Local operation Range Enabled Disabled 5 5 1 Protocol Modbus RTU 5 5 21 Device address Range 0 126 5 5 3...

Страница 91: ...7 89 10 Material Safety Data sheets 10 1 Reagents Download MSDS The current Material Safety Data Sheets MSDS for the above list ed Reagents are available for downloading at www swan ch Catalogue No Pr...

Страница 92: ...Logger no Installation Sensors Miscellaneous Flow Q Flow O2 Offset 0 0 ppb Quality Assurance Level 0 Off Signal Output 1 Parameter Oxygen Current loop 4 20 mA Function linear Scaling Range low 0 00 p...

Страница 93: ...Control upw or dnw Parameter Oxygen Settings Actuator Frequency Settings Pulse Frequency 120 min Settings Control Parameters Setpoint 10 00 ppm Settings Control Parameters P band 100 0 ppb Settings C...

Страница 94: ...Output Control cont Input Active when closed Signal Outputs hold Output Control off Fault no Delay 10 Sec Miscellaneous Language English Set default no Load firmware no Password for all modes 0000 Sa...

Страница 95: ...Flow 36 F Fluidics 11 12 I Input 10 30 Instrument Setup 55 Interface HART 35 Profibus Modbus 34 USB 35 L Longer Stop of Operation 58 M Mounting requirements 22 P P Band 78 Power Supply 13 PROFIBUS 34...

Страница 96: ...94 A 96 250 531 300617 AMI Oxytrace QED Notes 13 Notes...

Страница 97: ...AMI Oxytrace QED Notes A 96 250 531 300617 95...

Страница 98: ...ry companies and distributors cooperates with independent representatives all over the world SWAN Products Analytical Instruments for High Purity Water Feedwater Steam and Condensate Potable Water Poo...

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