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25

Tube

Bending

Defect

Cause

Solution

Excessive
tubing
deformation

Improper alignment

Make sure that the

bender die and

bend shoe are

aligned

Excessive pressure

on the tube latch

(generally visible on

softer tubing only)

Reduce latch

pressure

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Содержание MS-HTB-10M

Страница 1: ...Hand Tube Bender Manual www swagelok com...

Страница 2: ...2...

Страница 3: ...allation 6 Product Information 7 Vise Clamp Block 8 Bend Layout 9 Using the Bender 12 Making Bends 15 Reverse Bends 18 Springback 19 Determining Changes in Plane and Direction 20 Adjustment Gain Calcu...

Страница 4: ...bending Suggested Tubing Ordering Information Fractional Tubing High quality soft annealed seamless carbon steel hydraulic tubing ASTM A179 or equivalent Hardness 72 HRB 130 HV or less Fully annealed...

Страница 5: ...ly annealed high quality Type 304 316 etc stainless steel tubing EN ISO 1127 or equivalent Hardness 200 HV 90 HRB or less Tube OD Approx Bend Radius Carbon Steel Wall Thickness Min Max Stainless Steel...

Страница 6: ...t tubing to allow the tube to be bottomed in the Swagelok tube fitting L T R Metric mm T Tube OD R Bend Radius L 3 15 19 6 15 21 8 24 23 10 24 25 12 38 31 Fractional in T Tube OD R Bend Radius L 1 8 9...

Страница 7: ...7 Product Information Clevis Link Roll dies Bender die Vise clamp block Name plate Tube latch Roll support Long handle Short handle Name plate Straight tube length mark...

Страница 8: ...k hand tube bender features a vise clamp block which allows the bender to be clamped in a vise This feature is helpful when bending tube of a hard material or heavy wall thickness or long pieces of tu...

Страница 9: ...Place a reference mark at the end of the tube from which you are beginning the measurement 3 Measure from the reference mark and make a bend mark on the tube at a distance equal to the desired bend le...

Страница 10: ...nd mark to indicate the first desired bend length 3 Bend the tube 90 as described in Using the Bender page 12 4 Make a second bend mark 4 in from the vertex of the 90 bend away from the reference mark...

Страница 11: ...Then multiply the offset dimension O by the offset bend allowance A L O A Use the offset calculation as the distance between the bend marks described in Bend Layout Offset Bend Angle E Offset Bend All...

Страница 12: ...h over the tube just enough to hold the tube in place This restricts movement of the tube during initial positioning but still allows for additional alignment Short handle Bender die Tube latch Using...

Страница 13: ...mature bending may occur if the link is not straight and parallel to the long handle 6 Align the zero on the roll support with the zero on the name plate Short handle Long handle Reference mark Link R...

Страница 14: ...ote Excessive pressure on the tube latch may damage soft tubing 7 Align the bend mark with the mark on the roll support that corresponds to the bend angle Tube latch Bender die Note View the marks on...

Страница 15: ...le down until the 0 on the roll support reaches the desired degree mark on the name plate Note Be aware of springback described on page 19 Making Bends Bends 90 or Less 3 Pull the tube latch off the t...

Страница 16: ...you continue using right angle leverage for bends greater than 90 1 Slowly push the short handle down until the 0 on the roll support reaches approximately 90 on the name plate 2 Loosen the short hand...

Страница 17: ...reaches the desired degree mark on the name plate 6 After completing the bend swing the short handle away pausing when the 0 on the roll support reaches approximately 90 Loosen the short handle move i...

Страница 18: ...rence mark to the right of the tube latch 1 Align the bend mark with the marks on the roll support as follows 90 bends line up under the R mark For other bend angles treat the marks between 0 and R as...

Страница 19: ...thickness Experience will help you predict the amount of springback Expect to allow 1 to 3 of compensation Note Verify the bend angle using a template protractor or against a known angle to ensure th...

Страница 20: ...de in the correct direction For bends in the opposite direction of the previous bend align the tube with the raised short handle plane A For bends in the same direction as the previous bend align the...

Страница 21: ...n the length of tubing used in a radiused bend compared to the length of tubing required in a sharp bend when measured from the beginning to the end of the bend Note The distance around a radiused ben...

Страница 22: ...gain of the previous bend P2 P1 2 5 in 5 16 in adjustment 5 3 16 in P3 P2 3 in 5 16 in adjustment 7 7 8 in 7 7 8 inches is the total length of tube needed 90 adjustment 5 16 in Bend the tube as descri...

Страница 23: ...1 16 1 16 1 16 1 8 55 1 16 1 16 1 16 1 8 1 8 1 8 60 1 16 1 8 1 16 1 8 1 8 3 16 65 1 8 1 8 1 8 3 16 1 8 1 4 70 1 8 1 8 1 8 3 16 3 16 5 16 75 1 8 3 16 3 16 1 4 1 4 3 8 80 3 16 3 16 3 16 5 16 5 16 7 16...

Страница 24: ...ender equipped with rollers instead of a pressure die Kinked bend Bender is intended for use with a larger tubing diameter Use the correct size bender for the tubing being bent Premature bending cause...

Страница 25: ...ct Cause Solution Excessive tubing deformation Improper alignment Make sure that the bender die and bend shoe are aligned Excessive pressure on the tube latch generally visible on softer tubing only R...

Страница 26: ...26 Replacement Parts Hand Tube Bender Components 1 10 2 5 3 4 6 7 8 9 12 11 13 14 15 16 100 10 7L 4 and 4T only...

Страница 27: ...2 Roll support 3 Link 4 Clevis 5 Latch 6 Latch screw 7 Roll die 7L Lead roll die 8 Short handle subassembly 9 Long handle subassembly 10 Handle grip 11 Name plate 12 Lock dowel 13 Clevis pin 14 Sprin...

Страница 28: ...HTB 2 MS HTB 3M MS HTB 6M MS HTBR 6ML MS HTB 4 MS HTBR 4L MS HTB 4T MS HTBR 4TL MS HTB 5 MS HTB 8M MS HTB 6T MS HTB 10M MS HTBR 6TL MS HTB 8 MS HTB 12M MS HTBR 8L Grip Kits Grip kits contain two handl...

Страница 29: ...at the factory Bender Ordering Number Roller Subassembly Ordering Number MS HTB 2 MS HTB 2 100 MS HTB 3M MS HTB 3M 100 MS HTB 6M MS HTB 6M 100 MS HTB 4 MS HTB 4 100 MS HTB 4T MS HTB 4T 100 MS HTB 5 MS...

Страница 30: ...HTB 12M MS HTB 8 008SA Long handle sub assembly MS HTB 2 MS HTB 3M MS HTB 6M MS HTB 4 MS HTB 4T MS HTB 4 009SA MS HTB 5 MS HTB 8M MS HTB 6T MS HTB 10M MS HTB 6 009SA MS HTB 8 MS HTB 12M MS HTB 8 009S...

Страница 31: ...10M MS HTB 8 927 006 MS HTB 12M Shoulder screw MS HTB 2 763 006 MS HTB 3M MS HTB 6M MS HTB 4 MS HTB 4T MS HTB 5 763 007 763 007L MS HTB 8M MS HTB 6T MS HTB 10M MS HTB 8 763 008 MS HTB 12M Ordering nu...

Страница 32: ...Swagelok TM Swagelok Company 2009 2014 Swagelok Company Printed in U S A AGS April 2014 R5 MS 13 43...

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