HAMAMATSU-NISHI P.O. BOX 1, 432-8611 HAMAMATSU, JAPAN.
MOTERCYCLE
DATE
:
Jun. 1, 2003
PAGE
: 2
OF
8
2. SPARE PARTS [Page: 2, 4, 6]
3. ASSEMBLY
Part Name
Q’ty
Piston pin bearing
1
Piston pin circlip
2
Cylinder head O-ring No.1
2
Cylinder head O-ring No.2
2
Cylinder cover gasket No.1
2
Cylinder cover gasket No.2
1
Cylinder gasket
2
Crankcase gasket
1
Clutch cover gasket
1
Piston complete
1
Piston pin
1
Piston ring
2
Exhaust valve rod bush
2
Exhaust flange O-ring
2
Brake lever
1
Clutch lever
1
FRONT FORK (RM85L) [Page: 9, 10]
!
!
Insert each fork leg assembly into the lower and
upper brackets. Adjust the line of front fork to the top
face of the upper bracket and air valve is positioned
at the front.
A: Caliper
D: Line
B: Right fork leg
E: Front fork upper bracket
C: Left fork leg
F: Air pressure
FRONT FORK [Page: 11, 12 Paragraph: 1, 2]
Tighten the lower bracket side bolts to the specified
torque.
"
"
"
"
Front fork lower bracket bolt:
23 N·m (2.3 kgf-m)
A: Front fork assembly
B: 8 × 40 mm flange bolt
Keep the position of front brake master cylin-
der with its cap facing upwards until it is
installed.
Install the front fork assembly with front brake
caliper to the left side.
