No.814 99500-98L00-01E DF350A Service Manual Cover for PS printing (18mm) 5/1 2017/05/27
9 9 5 0 0 - 9 8 L 0 0 - 0 1 E
99500-98L00-01E
2017
DIC619
Pantone 303C
Pantone 485
Pantone 294
Black
Страница 1: ...No 814 99500 98L00 01E DF350A Service Manual Cover for PS printing 18mm 5 1 2017 05 27 9 9 5 0 0 9 8 L 0 0 0 1 E 99500 98L00 01E 2017 DIC619 Pantone 303C Pantone 485 Pantone 294 Black...
Страница 2: ...ARNING CAUTION Indicates a potential hazard that could result in death or serious injury WARNING Indicates a potential hazard that could result in minor or moderate injury CAUTION NOTICE Indicates a p...
Страница 3: ...OTE This manual is compiled with the production model manufactured in May 2017 COPYRIGHT SUZUKI MOTOR CORPORATION 2017 This manual has been prepared using the latest information available at the time...
Страница 4: ...vices 1C 1 Power Unit Mechanical 1D 1 Power Unit Lubrication 1E 1 Power Unit Cooling System 1F 1 Fuel System 1G 1 Ignition System 1H 1 Starting System 1I 1 Charging System 1K 1 Mid Unit 2 i Precaution...
Страница 5: ...Table of Contents 00 i 00 Section 00 CONTENTS Precautions Precautions 00 1 Precautions 00 1 General Precautions 00 1...
Страница 6: ...in Do not swallow any toxic or flammable materials Swallowing them could cause diarrhea nausea or other health problems Be especially careful not to allow children and pets to swallow these materials...
Страница 7: ...these new parts be sure to remove any left over material from the mating surfaces Never reuse a circlip When installing a new circlip take care not to expand the end gap larger than required to slip t...
Страница 8: ...00 3 Precautions...
Страница 9: ...escription 0B 1 Recommended Oil and Lubricants 0B 1 Scheduled Maintenance 0B 2 Periodic Maintenance Schedule Chart 0B 2 Lubrication Point 0B 3 Service Instructions 0B 4 Engine Oil Level Check 0B 4 Eng...
Страница 10: ...meanings Symbol Definition Torque control required Data beside it indicates specified torque Apply oil Use engine oil unless otherwise specified Apply molybdenum oil solution Mixture of engine oil and...
Страница 11: ...G Ignition Ign Ignition IN In Intake L LPS Lever Position Sensor M MAP Manifold Absolute Pressure O OCV Oil Control Valve P PCV Positive Crankcase Ventilation PORT Port PTT Power Trim and Tilt S SPC S...
Страница 12: ...G CAUTION label is found stained or damage clean or replace it as necessary Do not reuse a label after it has been removed Always use new label Symbol Wire color Symbol Wire color B Black Lg Light gre...
Страница 13: ...ed Allowable maximum blend of a single additive 10 Ethanol Engine Oil NOTICE Use of a poor quality engine oil can adversely affect engine performance and life Suzuki recommends that you use Suzuki Mar...
Страница 14: ...commendation NOTE Avoid maintaining a constant engine speed for an extended period at any time during the engine break in period by varying the throttle position occasionally First 2 hours For the fir...
Страница 15: ...for the main cranking battery The use of Maintenance Free sealed or Gel Cell batteries is not recommended because they may not be compatible with Suzuki s charging system When connecting batteries in...
Страница 16: ...n type 634 25 XX mm in type 761 30 Item Unit Data DF350AT Maximum output kW PS 257 4 350 Recommended operating range r min 5 700 6 300 Idle speed r min 600 50 in gear Approx 550 650 Item Unit Data DF3...
Страница 17: ...7 2 9 2 4 Item Unit Data DF350AT Trim angle degree 0 19 4 to 15 Number of trim position PTT system Maximum tilt angle degree 71 4 to 67 Item Unit Data DF350AT Reversing system Gear Transmission Forwa...
Страница 18: ...5 7 0 Oil change only 8 5 9 0 7 5 Oil filter change Thermostat operating temperature C F 53 57 127 135 Item Unit Data DF350AT Cylinder head distortion Limit mm in 0 05 0 002 Manifold seating faces di...
Страница 19: ...d mm in 11 4 11 8 0 45 0 46 Valve stem outside diameter IN std mm in 5 465 5 480 0 2152 0 2157 EX std mm in 5 440 5 455 0 2142 0 2148 Valve stem deflection IN Limit mm in 0 14 0 006 EX Limit mm in 0 1...
Страница 20: ...1st std mm in Approx 13 6 0 54 Limit mm in 10 9 0 43 2nd std mm in Approx 13 7 0 54 Limit mm in 10 9 0 43 Piston ring to groove clearance 1st std mm in 0 030 0 070 0 0012 0 0028 Limit mm in 0 12 0 005...
Страница 21: ...740 Crankshaft journal outside diameter difference Out of round and taper Limit mm in 0 010 0 0004 Crankshaft bearing thickness std mm in 2 499 2 514 0 0984 0 0990 Crankshaft thrust play std mm in 0 1...
Страница 22: ...S Exhaust manifold temp sensor 1 6 YES Cylinder temp sensor STBD 1 5 YES Trim sensor 3 7 NO Throttle position sensor 2 1 YES Shift position sensor 1 2 NO Rectifier regulator Over charging 1 1 NO Fuel...
Страница 23: ...t 6 mm 11 1 1 8 0 Timing chain guide bolt 8 mm 23 2 3 16 5 Intake manifold bolt nut 8 mm 30 3 0 22 0 Intake collector bolt nut 8 mm 23 2 3 16 5 Intake collector cover bolt 8 mm 23 2 3 16 5 Oil pressur...
Страница 24: ...2 35 2 2 3 5 16 0 25 5 Stainless steel bolt 5 mm 2 4 0 2 0 4 1 5 3 0 6 mm 6 10 0 6 1 0 4 5 7 0 8 mm 15 20 1 5 2 0 11 0 14 5 10 mm 34 41 3 4 4 1 24 5 29 5 7 marked bolt 5 mm 3 6 0 3 0 6 2 0 4 5 6 mm 8...
Страница 25: ...and 09900 20803 Thickness gauge 09900 21304 Steel V block set 09900 22301 Plastigauge 0 025 0 076 mm 09900 22302 Plastigauge 0 051 0 125 mm 09900 25007 Peak volt adapter 09900 25008 Multi circuit test...
Страница 26: ...chment 09916 57330 Valve guide installer 09916 69310 Tappet holder 09916 77310 Piston ring compressor 09916 84511 Tweezers 09916 99312 Flywheel holder 09917 47011 Vacuum pump gauge 09917 49610 Vacuum...
Страница 27: ...in connector test cord 09930 89290 18 pin 34 pin test cord 09930 89340 26 pin 34 pin test cord 09930 89850 26 pin B test cord 09944 09610 PTT trim cap tool 09944 09820 PTT cylinder cap tool 09945 7941...
