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Technical Service Manual

AC-FS10

FlavorShot by SureShot™

Содержание FlavorShot AC-FS10

Страница 1: ...Technical Service Manual AC FS10 FlavorShot by SureShot ...

Страница 2: ...icator 12 5 Low Level Lockout 12 6 Clean Lockout Feature 12 7 Red LED 12 8 LCD Displays 13 9 Cleaning Exterior of Dispenser 14 Dispenser Components 14 FlavorShot Tanks not in the dispenser 15 FlavorShot Tanks Caps and Pump Systems 16 Individual Tank 16 Group of Tanks 17 Catch Tray 19 Product Dispensing Block and surrounding area 20 Cleaning Schedule 20 10 Changing Flavors To Change Flavor for a Fl...

Страница 3: ... 1 No power at the plug 43 2 Dispenser will not turn on 43 3 Dispenser will not dispense flavor 43 4 Dispenser is not dispensing the proper amounts of product 44 5 Dispensing tube block is sticky 45 6 Dispenser is unusually warm on the exterior 45 7 Dispenser is leaking product from the tank 45 8 Dispenser is leaking product from the pump body 45 9 Dispenser is leaking product from the tube or dis...

Страница 4: ...s controlled portions of liquid sugar and 9 flavors i e French Vanilla Hazelnut etc for addition to coffee iced coffee and other beverages These dispensers are not to be used for products needing refrigeration Specifications Capacity 9 tanks x 950 ml 1 external tank bottle Weight 65 lbs Dimensions L x W x H 25 x 8 x 24 ...

Страница 5: ...ion protects you against loss since A C Dispensing Equipment Inc is not responsible for damages incurred during shipment SECTION 1 OPERATIONS 1 PLUG PLAY INSTALLATION The FlavorShot by SureShot dispenser is designed for easy plug and play installation by the customer Because of the FlavorShot by SureShot dispenser s unique patent pending pump system and user friendly design no calibration is requi...

Страница 6: ... Do not remove the legs from the dispenser or allow the dispenser to sit flat on the counter Make sure the adjustable 4 inch legs at the four corners of the bottom of the dispenser are in place Note that these legs are adjustable and they are secure even though they may appear to be loose Removal of the legs automatically voids the Warranty To Start 1 Plug the power cord into the proper 110 120 V ...

Страница 7: ...onents on page 14 All flavor tanks and caps must be cleaned before use See page 15 To Install a Flavor Tank 1 Ensure the tank and cap are cleaned and sanitized before the tank is placed in the dispenser See page 15 2 Apply a small amount of food grade lubricant to the O ring on the outlet at the bottom of the tank 3 Open the dispenser door 4 Slide the tank shelf forward The top shelf holds Tanks 1...

Страница 8: ...ng primed the dispenser will automatically track the flavor removed from the tank The prime feature is used for individual tanks only The purpose of the Prime function is to remove any residual air from the dispense lines A To Prime individual tank pump 1 place empty cup or container under the product dispense block 2 press the individual flavor button 3 press the PRIME button and hold for 2 secon...

Страница 9: ...the tank cap Re fill the tank with the appropriate flavor to the Full or Low line on the tank If you refill the tank to the Full level 1 Press the Flavor button for the tank to be filled 2 Press the Reset button The LCD will display Reset Full or Low Fill Press the Reset button until Reset Full is displayed If you refill the tank to the Low level 1 Press the Flavor button for the tank to be filled...

Страница 10: ... Multiflavor buttons can be pre set to company recipe specifications and may be used in the following sequences Multiflavor Size OR Multiflavor Modifier Size For Drink Selection 1 Press Flavor button 2 Press Modifier button 3 Press Size button For Hot Coffee Selection 1 Press Flavor button 2 Press Size button LCD Display Infrared Programming Window Reset Button Special size 1 Special size 2 X extr...

Страница 11: ...ress the Clean Button and hold for 2 seconds To check Drink Count Data for a specialized coffee e g French Vanilla Iced Coffee 1 Press Prime button and hold for 2 seconds Release the prime button 2 Press Clean button and hold for 2 seconds 3 Press the Flavor button for the flavor you want the Drink Count Data on e g French Vanilla 4 Press the Modifier button for the specialty drink you want the Dr...

Страница 12: ...ched the tank will lockout and no flavor will be dispensed The tanks and pumps must be cleaned before dispensing can continue The tanks are grouped for cleaning purposes using the following buttons Wildcard tanks 1 2 3 Combo 1 tanks 4 5 6 Combo 2 tanks 7 9 10 Liquid Sugar tank 8 external tank to be done separately As a warning the red Indicator Lights on those buttons will begin to fast flash or s...

Страница 13: ...Combo 1 preset flavor combination 1 selected Combo 2 preset flavor combination 2 selected Top Up X Small S Medium M Large L Extra Large XL indicates size selected Refill Tank Indicates tank must be filled to the Full line Reset Full indicates tank level is resetting to Full Reset Low Fill Indicates tank level is resetting to Low Fill quantity Prime indicates tank priming Clean indicates tank clean...

Страница 14: ...fore the cloth is used to wipe down the exterior surfaces of the dispenser CLEANING Dispenser Components Tanks and caps must be washed by hand or other means according to state regulations Flavor tanks and caps must be washed and sanitized by hand every 60 days or as otherwise required Use a sanitizing agent approved by your regulatory authority All tanks and caps must be cleaned using the instruc...

Страница 15: ... from the pump s 2 RINSE Rinse the tank s including the cap s with lukewarm water 3 WASH Place the tank s and cap s in a hot water wash at a minimum water temperature of 140 F or 60 C Add a good quality cleaner to Dunkin Donuts specifications to the hot water Wash thoroughly using a long handled brush to reach all crevices Wash the product dispensing block area using a small brush 4 RINSE Rinse th...

Страница 16: ...nk shelf forward and lift the tank vertically to remove it from the pump f Clean the tank and the tank cap following Dunkin Donuts specifications See page 15 g Place the cleaned tank in the appropriate location on the tank pump shelf Before installing the tank apply a small amount of food grade lubricant to the O ring on the outlet at the bottom of the tank h RINSE Fill the tank with lukewarm wate...

Страница 17: ...ized Before the red light on the Flavor button goes out press and hold the Clean button for two seconds and allow the sanitizer to run out Make sure all of the sanitizer has drained Do not rinse l When complete refill the tank and prime the pump following the Loading and Priming Instructions on pages 9 and10 3 To clean a group of tanks Tanks are grouped using the following buttons Wildcard tanks 1...

Страница 18: ... or Combo button goes out press and hold the Clean button for two seconds and allow the cleaning solution to run out completely During the wash cycle use a small brush to clean the product dispensing block g RINSE Fill the tanks with lukewarm water Press the Wildcard or Combo button for the tank group being cleaned Before the red light on the Wildcard or Combo button goes out press and hold the Cl...

Страница 19: ... Rinse the tray with lukewarm potable water 3 WASH Place the tray in a hot water wash at a minimum water temperature of 140 F or 60 C A good quality general cleaner should be added to the hot wash water at the concentrations recommended by the detergent supplier Wash thoroughly using a brush to reach all the crevices If a dishwasher is available at the location this step may be carried out by plac...

Страница 20: ... rinse wash rinse sanitize and air dry Every 60 days clean all flavor tanks caps and pumps using the procedures above clean check valves Check valves are automatically cleaned during tank cleaning Disassemble only if problem suspected CLEANING LOCKOUT The dispenser will lockout refuse to dispense flavor or liquid sugar to indicate that all tanks must have their 60 day scheduled cleaning following ...

Страница 21: ...ean rinse and sanitize 4 Remove the tube for the old flavor Pull both ends of the tube off the product dispensing block and the discharge barbs 5 Replace with the new tube Attach both ends of the tube to the product dispensing block and the discharge barbs 6 Place the new flavor decals on the Flavor button on the front button panel and on the flavor tank 7 Load new flavor into the tank See Instruc...

Страница 22: ...m 1 Obtain the Infrared Programming Device for the new program 2 Press the Reset button and hold for 2 seconds The red Indicator Lights on the Button Panel will flash and scroll This disables the button panel for the remainder of this procedure The red Indicator Light on the Reset button will flash quickly 3 Point the Programming Device directly at the Infrared Programming Window Press the button ...

Страница 23: ...ompleted 4 Once the reprogramming is complete the system reboots automatically and the LCD window returns to the display Select Flavor To Adjust Individual Dispense Amounts Alternative method 1 Enter Program Mode Press Prime and hold for 2 seconds Press Clean and hold for 2 seconds 2 Select Flavor or Flavor Modifier if applicable 3 Select Size 4 Use Multiflavor 1 UP Multiflavor 2 ZERO and Multifla...

Страница 24: ...ow the dispenser to sit flat on the counter Make sure the adjustable 4 inch legs at the four corners of the bottom of the dispenser are in place Note that these legs are adjustable and they are secure even though they may appear to be loose Removal of the legs automatically voids the Warranty 2 Front Door Removal To Remove Front Door 1 Disconnect the door cord which enters the door at a connection...

Страница 25: ...ich enters the door at a connection at the lower left corner of the door Depress the connect tab with a small screw driver Pull the cord out of the connection jack in the door 2 Remove the Drip Tray 3 Remove the lower front panel by removing its 4 screws 4 Remove the back panel by removing its 10 screws 5 Locate the door cord at the back of the dispenser 6 Remove its ground wire from the ground po...

Страница 26: ...and slide the appropriate tank shelf forward 4 Lift up the empty flavor tank to dislodge it from the front tank fitment in the pump body and remove it 5 Examine the O ring on the fitment for possible damage e g scrapes cracks buildups looseness If damaged the tank will leak and the O ring must be replaced 6 Rinse wash rinse and sanitize the flavor tank following the instructions in Cleaning Flavor...

Страница 27: ...rocker switch is at the top 7 Reconnect the wires restoring the wires to their previous positions To Remove and Replace the Circuit Breaker 1 Disconnect the AC power supply 2 Remove the lower front panel by removing its 4 screws 3 Disconnect the 2 power wires to the switch Note their positions 4 From inside the dispenser depress the Circuit Breaker retainers on the left and right sides 5 Push the ...

Страница 28: ...ved marrettes Do not use electrical tape 9 Power Supply removal See General Assembly View p 40 To Remove the Power Supply 1 Remove the back panel by removing its 10 screws 2 Disconnect the 2 connectors on the right and left sides of the power supply board at the top of the dispenser by pulling them out 6 pin connector on the right 3 pin connector on the left 3 Disconnect the primary grounding wire...

Страница 29: ...lt the front of the tray down to clear the shelf stops then slide the tray straight out 11 Pump Removal from tray including electrical To Remove a Pump from the Pump Tray 1 Unscrew all plastic hex retaining nuts from the top of the tray 2 Remove the catch tray 3 Turn over the shelf and pumps 4 Remove the self tapping socket screws 5 Lift off the pump 6 Reverse steps 1 5 to replace pump Pump Outlet...

Страница 30: ...ontainer under the Product Dispensing Block Locate the Reverse Button on the left side of the driver board and the Forward Button on the right side of the driver board Press and hold the right Forward button first and then the left Reverse button the Status Light in the upper right corner will blink The Status Light will blink 1 blink 1 second pause 2 blinks 1 second pause 3 blinks 1 second pause ...

Страница 31: ...w address it has stored OPTION To make the procedure easier pull the dispenser out from the wall and open the door to give you access to both the back where the driver PCB is located and the door simultaneously Press Flavor button and Multiflavor 1 button in sequence Within 3 seconds press one of the buttons left or right on the driver PCB The pump position is re addressed 13 Product Dispensing Bl...

Страница 32: ...structions on pages 15 17 if you are changing flavors Make sure you rinse clean rinse and sanitize 3 Remove the tube for the old flavor or the damaged tube If you are replacing the tube twist the tube off the barb Pull the other end of the tube off its product dispensing block fitment 4 Replace with the new tube Attach the other end of the tube to the product dispensing block fitment 5 Load new fl...

Страница 33: ...tank neck O rings should be smooth with no cracks gouges bulges or other damage either from the O ring or the tank fitment 2 Replace damaged O rings To replace a remove the damaged O ring Do not use a sharp implement that would nick or damage the valve housing or the tank neck b replace O ring with new ring by easing it into the valve housing or over the tank neck Before installing O ring apply a ...

Страница 34: ... the container under the product dispensing block 3 Select the flavor button of the pump to be verified 4 Press and HOLD the Multiflavor 1 button for two 2 seconds 5 Weigh the amount dispensed Amount should be 80 grams 8 grams If amount is incorrect a Product may have run dry before refilling Complete a prime cycle See page 8 b Re verify Steps 3 5 c Make sure the flavor delivery tubes are inserted...

Страница 35: ...t and the 6 pin connector on the right 3 Check AC Input On the 3 pin connector using a digital multimeter DVM set at 200 v AC power insert probes on the black and white wires on the connector Check for 110 120 v AC 4 Check DC Output On the 6 pin connector using a DVM set to DC 20v setting insert positive probe on the second pin in the connector and the negative probe on the fourth pin in the conne...

Страница 36: ...C If it does not register 12 V DC check to see if the other pumps do If they do check the cable assembly for proper connections Replace if necessary 4 The green LED also should be on indicating voltage at the connection If the green LED is not on check to see if the other pumps are on If they are the problem may be in the cable connection to the pump Change the cable If the green LED still is not ...

Страница 37: ...irection by rotation and pull to remove 2 Remove the check valve from the valve housing Do not remove the O rings from either side of the valve housing 3 Insert a new check valve in the proper orientation to direct flow with the input end facing the flavor tank and the output end facing the product dispensing block Replacement check valves are available from A C Dispensing Equipment Inc Service De...

Страница 38: ... a wrench and unscrew to remove Remove the filter washer and inlet check valve Replace with a new inlet check valve Ensure correct placement of the valve inlet at the top facing the tank and outlet at the bottom toward the valve block See page 34 Replace the filter washer Tighten the retainer until the flat sides are parallel left and right Replace the tank Fill the tank and prime the pump Page 8 ...

Страница 39: ...39 IV DRAWINGS Shelf Assembly BTM FS 10 Outer Body Assembly FS 10 ...

Страница 40: ...40 General Assembly FS 10 Tubing Clear PVC Assembly FS 10 ...

Страница 41: ...0 TOP SHELF For Outer Body Assembly FS 10 Drawing A 04 023 ITEM QTY PART NUMBER DESCRIPTION 1 4 F 14 014 LEG 4in ADJ METAL 2 2 F 14 003 HINGE PLASTIC POST SIDE 3 4 F 06 004 RIVET AL BLIND 1 4 X 495 4 1 F 12 005 3 4 UNIVERSAL BUSHING 5 1 E 14 002 1 AMP CIRCUIT BREAKER 6 1 E 08 011 ON OFF SWITCH RECESSED 7 4 F 09 001 8 ANCHOR NUT PLASTIC 8 4 F 99 008 RUBBER FOOT 750 GREY 9 4 F 08 004 3 8 X 1 2 BUTTI...

Страница 42: ... 12 8 F 05 005 4 40 UNC 2A X 3 16 P PH MS 13 1 M 01 047 FRONT PANEL FS 14 2 F 04 002 8 18 X 3 8 SS P TH TS 15 2 F 04 005 8 18 X 5 8 SS P TH TS 16 2 F 03 005 8 SHOULDER WASHER 17 1 M 01 072 BACK PANEL FS 10 18 1 F 12 005 3 4 UNIVERSAL BUSHING 19 1 M 05 003 TUBING CLEAR PVC 5 16ID X 7 16OD 20 1 M 03 022 SUGAR LINE 13 5 SS TUBE FS 21 1 M 04 090 CAP 1 5 GAL JUG 38mm THREADED MOD 22 1 F 16 003 BEADED T...

Страница 43: ...is flavor product in the tanks 3 Make sure the dispensing tubes from the flavor tanks are clear of blockage with no twists or kinks and are not pinched off 4 Make sure the dispensing tube block is clean 5 Prime the tank pump See page 8 6 Turn OFF the dispenser wait 10 seconds then turn the dispenser back ON This resets the microcontroller 7 Check to ensure the LCD window displays Wait If the symbo...

Страница 44: ...ispensing block correctly since kinks or blockages can affect delivery amounts 2 Check to ensure that the product dispensing block is clean 3 Product may have run dry before refilling Complete a prime cycle See page 8 4 Inlet check valve in the pump body below the tank spout may be bypassing and need to be replaced Replacement check valves are available from A C Dispensing Equipment Inc Service De...

Страница 45: ...pproved by your company Dispenser is unusually warm on the exterior 1 Ensure the vents at the back of the dispenser are not blocked 2 Make sure the dispenser is not too close to a heat generating machine such as a coffeemaker Allow a minimum 1 inch airspace between machines 3 If the problem still is not solved call the A C Dispensing Equipment Inc Service Department at 1 888 777 9990 or 902 865 96...

Страница 46: ...e that prevents proper positioning Keep the valve area clean to allow for proper mechanical operation To replace a check valve if it is leaking a turn the front half of the valve housing in a counter clockwise direction by rotation and pull to remove b remove the check valve from the valve housing Do not remove the O rings from either side of the valve housing c insert a new check valve in the pro...

Страница 47: ...t the tank level a Close the dispenser door b Press the Flavor selection button for the tank that was filled c Press the Reset button on the upper front door of the dispenser The light should stop flashing or go out 4 If the red light continues call the A C Dispensing Equipment Inc Service Department at 1 888 777 9990 or 902 865 9602 Red warning light on the Multiflavor and Liquid Sugar buttons is...

Страница 48: ...uit breaker 1 Turn the power switch OFF 2 Check the circuit breaker Locate the Circuit Breaker on the lower left side of the dispenser Gently push the Circuit Breaker in once to reset it push in at the top of the breaker until no white is showing 3 Turn the power switch ON 4 If the LCD Display does not come on now call the A C Dispensing Equipment Inc Service Department at 1 888 777 9990 or 902 86...

Страница 49: ...orized Service Agency must be used TIME PERIOD One year on parts and labor effective from the date of purchase The Authorized Service Agency may at its option require proof of purchase Parts replaced under this Warranty are warranted for the unexpired portion of the original product warranty only 24 hour Toll Free Service is available at 1 888 777 9990 or 902 865 9602 A service consultant is avail...

Страница 50: ...nsing Equipment Inc does not assume any liability for extended delays in replacing or repairing any items beyond its control In all cases the use of other than A C Dispensing Equipment Inc authorized QEM replacement parts will void this Warranty This equipment in intended for commercial use only Warranty is void if equipment is installed in other than commercial applications THE FOREGOING WARRANTY...

Страница 51: ...51 NOTES ...

Страница 52: ...___________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ _____________________________________________________________________ ______________________________...

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