Superabrasive LAVINA 38GR -X Скачать руководство пользователя страница 9

Superabrasive 

Owner’s Manual Original Language – Lavina 

®

38GR-X  

08/2017 

 

9

 

Never leave the machine unattended while working. 
The  water  hose  must move  freely  and  must  be  damage-
free. 
Ensure that the floor you work on is not too uneven. If this 
is the case, it may damage the machine. 

 
AFTER WORK IS COMPLETED 

    

 

Clean the machine and its surroundings properly  
Empty and clean the water tank 
Store the machine in a safe place 
Place the Propane bottle outside in its storage 

 
THE WORK AREA 

 

Make  certain  that  people  or  vehicles  do  not  enter  the 
work area. 
Avoid cables and hoses being in the way.  
Always check the floor for debris  
 

PERSONAL 

PROTECTIVE 

EQUIPMENT (PPE) 

 

Always  wear  safety  shoes  when  working  with  the 
machine. 
All  personnel  in  the  immediate  work  area  must  wear 
safety glasses with side shields.  
Always wear safety gloves when changing the tools. 
Always wear clothes suitable for the work environment. 
Always wear Carbon Monoxide Indicator badges as an 
extra precaution.  
The plastic indicator contains a colored indicator button 
that darkens in the presence of Carbon Monoxide. The 
relative darkness of the indicator button indicates the 
level of CO in the ambient atmosphere. Most indicator 
badges have a useful life of 30 days, depending on the 
concentration of contaminants, humidity, and 
temperature.  
 

TESTING 

 

There are a great number of instruments offered 

on the market to test for toxic gases. Only those designed 
to read carbon monoxide resulting from combustion 
engines is considered acceptable for testing exhaust 
emissions from propane powered floor machines.  
 

Some instruments are used to read “ambient air” 

and may be damaged if used to take readings in the 
muffler or tail pipe. Selecting the proper instrument is an 
important part of meeting the testing requirements.  
 

Generally speaking, units capable of reading in 

ppm, (parts per million), at ranges from 0 to 1000 are 
adequate for checking ambient air (air in the breathing 
zone of the operator). Instruments capable of testing 
carbon monoxide in the exhaust should be able to read 
from 0 to at least 2000 ppm and should be certified by the 
manufacturer for that purpose.  
 

Some instruments and systems used for these 

purposes are:  
1)  AMBIENT AIR MONITORING  

DRAGER  Model  190:  Manufactured  by  National 
Drager.  
SENSIDYNE  gas  sampling  system  with  YB-
11038 Sensidyne dectector tubes  
DRAGER  gas  sampling  system  with  YB-4620 
Drager detective tubes  
GAS-TECH Model CO-95  

ENERAC  POCKET  60:  Manufactured  by  Energy 
Efficiency System 

2)  ENGINE EXHUAST ANALYZERS  

HORIBA GAS ANALYZER  
ENERAC 2000 COMBUSTION ANALYZER  
ENERAC POCKET 60  

3)  DATA LOGGERS  

INDUSTRIAL SCIENTIFIC CORP. MODEL STX-70  
CO MONITOR, Data-Logger  
BIOSYSTEMS INC. “TEXILOG” Data-Logger  
 

 

All instruments used for testing must be calibrated at 
intervals recommended by the manufacturer. The 
monitor, model number and date of calibration will be 
recorded with all test results.  

  

OPERATOR 

 

 

The  operator  of  the  Lavina

®

  38GR-X  machine  must  have 

an adequate technical knowledge and preparation. 
The operator must know the machine’s work environment. 
Only one operator at a time can work with the machine. 
The operator must be properly trained and well instructed 
prior operating the machine.  
The  operator  must  understand  all  the  instructions  in  this 
manual. 
The operator must understand and be able to interpret all 
the drawings and designs in manual. 
The  operator  must  know  all  sanitation  and  safety 
regulations pertaining to the operation of the machine. 
The operator must have floor grinding experience. 
The operator must know what to do in case of emergency  
The operator is expected to operate their equipment safely 
and responsibly. They are responsible for the proper 
handling and storage of propane cylinders, identifying 
potential hazards associated with his job and avoiding 
these hazards at all times.  
 

PROPANE CYLINDERS

 

 

 

 

The Propane cylinders are constructed of either 

aluminum or steel. We recommend aluminum because it 
is lighter and guards against rusting. The cylinder used on 
propane powered floor machines is classified as a 4E240 
cylinder. Its rated capacity is 33.5 lbs. and this designation 
refers to the model of the cylinder. Actual propane 
capacity achieved during filling can be less than, equal to, 
or slightly more than 33.5 lbs. Use only UL, CTC/DOT 
listed cylinders. 
 

The propane cylinder used on the floor machine is 

a motor fuel cylinder as listed by the Department of 
Transportation. Unlike the common 33.5-lb propane 
outdoor grill cylinders (which are not legal for use on 
propane floor machines), the motor fuel cylinder has a 
number of safety systems designed into it to ensure your 
safety at all times.  
 

There are two types of 33.5 lb. motor fuel 

cylinders.  
 

Liquid draw  

 

Vapor draw  

 

The liquid draw cylinder is used on larger vehicles 

like forklifts. These machines have special vaporizing 
carburetors to allow the propane to change from a liquid to 
a gas before being burned in the combustion chamber. 
 

The vapor draw cylinder is used on small 

machines like the propane powered floor care machines. 

Содержание LAVINA 38GR -X

Страница 1: ...Superabrasive Owner s Manual Lavina 38GR X 08 2017 1 LAVINA 38GR X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Страница 2: ...Superabrasive Owner s Manual Lavina 38GR X 08 2017 2...

Страница 3: ...oration Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated...

Страница 4: ...EMARK 20 Check Daily 20 Check and replace after the first 8 Working Hours 20 Check and replace Every 50 Working Hours 20 Check Every 200 Working Hours 20 Check Every 400 Working Hours 21 Vacuum 21 Wat...

Страница 5: ...ed and fitted for the above mentioned applications only Every other use may possess risks to the persons involved MACHINE CHARACTERISTICS The Lavina 38GR X is made of two main component sections LAVIN...

Страница 6: ...IONS The vibrations of the machine are within the limits of directives and harmonized standards from the European Union when the Lavina 38GR X is operated with the recommended tools and in normal cond...

Страница 7: ...Training related Risks due to lack of operational training NOTE In order to reduce all consequences of the above mentioned risks we advise that machine operators will follow the instructions in the ma...

Страница 8: ...occupancy of a given work area is minimal CARB EPA The California Air Resource Board CARB and Environmental Protection Agency EPA also set limits for propane powered engines used outdoors but CARB EPA...

Страница 9: ...Model CO 95 ENERAC POCKET 60 Manufactured by Energy Efficiency System 2 ENGINE EXHUAST ANALYZERS HORIBA GAS ANALYZER ENERAC 2000 COMBUSTION ANALYZER ENERAC POCKET 60 3 DATA LOGGERS INDUSTRIAL SCIENTIF...

Страница 10: ...h at least five feet 1 5 m of space between the cabinet and the nearest building opening door or window also away from heat and direct sunlight Do not install the cabinet near a stairway or street ele...

Страница 11: ...e handle can be positioned in three positions Transport position to store or to transport or to hoist the machine fig 3 4 Working position fig 3 5 and Flipping position fig 3 6 To change the handle po...

Страница 12: ...le by using the hoisting ring mounted on the carriage see Fig 3 12 The eye bolt and machine construction is rated only for the weight of the machine Do not lift any other loads on the machine Always u...

Страница 13: ...needed Fig 3 15 When engaging or disengaging the hub of the wheel lift the carriage so the wheel does not touch the floor and is free to rotate Fig 3 16 STORAGE Always store and transport the Lavina 3...

Страница 14: ...er of the machine One valve Fig 4 2 2 controls the flow from an external water supply which can be connected via a 3 4 water tube at the quick connection Fig 4 2 3 The other valve Fig 4 2 4 should be...

Страница 15: ...for stopping the machine Turn on off the panel 3 Switch Reset forward position activates the initial setting on the control panel back position resets the alarm of the inverters 4 Start Stop clutch S...

Страница 16: ...s is the position in which the machine should stay when the work is finished 4 Digital RPM workings hours indicator When the motor runs it indicates the revolutions per minute of the motor see the con...

Страница 17: ...eed with the water tap Fig 4 2 1 and periodically run the pump Fig 4 10 11 to release water onto the floor surface Starting the pump is possible only if the machine motor is on When working dry check...

Страница 18: ...ounting of the tools Always use the key for mounting Item number is A03 00 00 00 FOAM PLATE Diamond tools with Velcro are mounted on the foam plate Fig 5 2 The foam plate is mounted on the QuickChange...

Страница 19: ...ions They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide channels allowin...

Страница 20: ...ation Working with loose screws on the holder could also cause bad damages to the machine Tightening force of the screws has to be 25 30N m 18 22 ft lbs It is very important to regularly check the scr...

Страница 21: ...control box as it will destroy the contacts Remove blow out any dust present MECHANICAL PARTS Parts such as the belt seal rings cap rings spiders and buffers and guard assembly are subject to wear an...

Страница 22: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 22 LAVINA 38GR X ELECTRICAL SYSTEM Main Circuit...

Страница 23: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 23 Control Circuit...

Страница 24: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 24 Power Supply Digital Outputs...

Страница 25: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 25 Digital Outputs Motion Control...

Страница 26: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 26 Comunication Control panel...

Страница 27: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 27 Grinding Head...

Страница 28: ...ng more air to enter the intake the engine will quit from fuel starvation Call your dealer or the factory for instructions on where to have the service valve replaced Meanwhile to get by you can conti...

Страница 29: ...pulling it out Fig 8 3 7 Fig 8 3 8 Release the pin sets Fig 8 3 9 and dismantle the third wheel Release the pin sets which attach the head to the carriage and remove the carriage from the main head Fi...

Страница 30: ...NEVER RECOVER ITS ORIGINAL TENSION 8 5 REPLACING THE CLUTCH In case the electric clutch has to be replaced remove the engine see previous chapter and lay it on its side with the oil drainage up Fig 8...

Страница 31: ...the Felt Ring adaptor and V Ring Mount the V Ring with the smallest lip of the V to the inside Fig 8 6 5 simply push the V Ring so the top is on the same level as the pulley top Fig 8 6 6 Then take th...

Страница 32: ...on the machine Make sure the four bolts holding the adapter Fig 8 7 12 are reliably tightened Mount the holder on the machine using the same socket as in 9 6 Fig 8 7 10 Fig 8 7 11 The retaining washe...

Страница 33: ...n the main head stopping when you see the chain link and the chain tensioner through the window Loosen the two bolts of the chain tensioner Fig 8 8 3 Fig 8 8 4 a quarter to 1 2 rev the tensioner shoul...

Страница 34: ...8 9 6 and the chain link pin Fig 8 9 7 Install the new chain in the same configuration replace the chain link pin Fig 8 9 5 Fig 8 9 8 and the split pin Fig 8 9 6 To tension the chain screw the outer...

Страница 35: ...4 or manually by pushing with a force of 16 kg or 35 3 lbs in point A the deflection of the belt must be 3 44 mm or 0 135Inch Fig 8 10 5 It is recommended that the tension of the belt be measured wit...

Страница 36: ...e two otor support belts with the Frequency tension Tester Optibelt 3 TT always check again the tension of the two belts Driving belt of the generator To maintain the belt of the generator it is requi...

Страница 37: ...and dismount their adaptors Dismount the sealing Carefully check the friction surface flanges of the lower cover and the outside diameter of the adaptors Decide if they are in good condition wear smoo...

Страница 38: ...at pos 9 tighten the belt and verify again the correct position of the belt and the correct gearing in every pulley Rotate the gear while tensioning to allow for regular tension distribution along th...

Страница 39: ...3 2 and tighten the bolt use blue thread locking adhesive Tightening force on the bolts should be 22 25N m 16 18 ft lbs Screw the safety washer back on as shown Fig 8 13 2 8 14 REPLACING THE PLANETARY...

Страница 40: ...t the negative terminal completely then repeat with the positive terminal Fig 8 16 1 Remove the battery When replacing the battery or a installing a new one connect the positive terminal completely th...

Страница 41: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 41...

Страница 42: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 42...

Страница 43: ...local distributor where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technical supp...

Страница 44: ...50 Clamp 1 11 2 LAVINA 38GR X TOOL HOLDER FOR MACHINES PARTS No Item No Description Pcs 1 LAVINA 38GRX 1 2 A43 00 00 Tool Holder A43 3 11 3 LAVINA 38GR X TOP COVER ASSEMBLY AND MOTOR SUPPORT PARTS No...

Страница 45: ...0 01 Fork 1 13 M8DIN7980 Spring Washer 4 14 M8X20DIN912 Screw 4 15 L38GS 10 00 10 Pad for V Ring 1 16 TWVA00800 V Ring Type A 1 17 L38GRX 10 00 08 V Ring Support 1 18 DIN6885A14X9X50 Key 1 19 L38GRX 1...

Страница 46: ...N6885A12x8x56 Key 1 6 M8x25DIN933 Bolt 6 7 M8DIN7980 Spring washer 11 8 M10DIN934 Nut 2 9 M8x40DIN933 Bolt 3 10 L32C 14 20 04 Spindle 1 11 M8DIN934 Nut 2 12 L25L 10 00 07 Support 1 13 L25L 10 00 08 Wa...

Страница 47: ...6 Key 2 8 L32GX 13 00 12 Cap 1 9 52DIN472 Retaining Ring 1 10 6205 Roller Assembly 2 11 L38GRX 13 00 06 Shaft 1 12 D21x2 O Ring 1 13 M5X8DIN914 Screw M5x8 3 14 L32C 13 00 10 Distance Ring 1 11 8 LAVIN...

Страница 48: ...bly 1 12 A80DIN472 Retaining Ring 1 13 L38GX 11 20 00 Planetary chainring set 2 11 10 LAVINA 38GR X TOP COVER PARTS No Item No Description Pcs 1 L38GRX 10 10 01 Top Cover 1 2 29 30 00 Spray Unit 1 2 1...

Страница 49: ...IN6921 Bolt 10 15 L32GX 10 00 51 Rear right cover L32GX 1 16 L32GX 10 00 48 Right cover L32GX 1 17 L32GX 10 00 49 Left cover L32GX 1 18 L38GRX 18 00 05 Locking Washer 1 19 M8X110DIN603 Screw 2 20 M8X6...

Страница 50: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 50...

Страница 51: ...Link 3 15 M8DIN934 Nut 6 43 M8X20DIN6921 Bolt 12 16 L38GRS 28 00 00 Guard 1 44 L38GRX 26 00 04 Long rubber pad 1 17 17 1 L38GRX 25 00 00 L Lamp Unit Incl Cable 1 45 L38GRX 26 00 01 R1 Right bottle ho...

Страница 52: ...X16DIN933 Bolt 2 9 BO751 107 25M08 Knob 1 10 L32 02 03 00 00 01 Washer 1 11 L32 02 03 00 00 02 Teflon Washer 1 12 L38GRS 20 20 00 Cord Cover 1 13 M5X25DIN7991 Screw 2 14 L38GRS 20 11 00 Stand for remo...

Страница 53: ...1 3 1 A41 20 03 Elastic Element 1 3 2 M6DIN985 Self Locking Nut 1 3 3 M6X40DIN7991 Screw 4 3 4 M6X30DIN7991 Screw 1 3 5 A41 21 00 Set of plates 1 4 8 16DIN6921 Bolt 4 5 A41 20 01 Flange 1 11 15 LAVIN...

Страница 54: ...uperabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 54 11 16 LAVINA 38GR X WATER TANK PARTS No Item No Description Pcs 1 A36 10 00 Tank Assembly 1 2 A29 50 00 Regulator 1 3 1 2 Filter...

Страница 55: ...Superabrasive Owner s Manual Original Language Lavina 38GR X 08 2017 55 12 LAVINA 38GR X CONTROL BOX PARTS...

Страница 56: ...V 30 40 00 Plug on Control Board assy female 1 26 3 L38GRX 30 29 30 Digital Output 1 6 L38GRS 40 11 06 Rail Cover 1 26 4 L38GRX 30 29 40 Processor 1 6 1 L38GRS 40 11 61 Rail Cable Guide 1 26 4 1 L38GR...

Страница 57: ...es you should contact Superabrasive Inc at 1 800 987 8403 or by e mail at info superabrasive us Superabrasive Inc 9411 Jackson trail Rd Hoschton GA USA 30548 GENERAL EMISSIONS WARRANTY COVERAGE Supera...

Страница 58: ...mpted by the Air Resources Board may not be used The use of any non exempted add on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claims Superabrasive Inc will...

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