Superabrasive Lavina 25LM-X Скачать руководство пользователя страница 7

Superabrasive 

User Manual 

Original Language 

Lavina® 25LM-X / Lavina® 25LM-X-HV 

1/2016 

easily.  

In order to keep the electrical cable from being damaged, no

vehicle should cross the zone where electrical cables are

situated.

PROTECTION DEVICES

 

The machine is equipped with several protection devices 

including the following: 

An emergency stop button

A protection skirt and a hood for protecting the tool plates.

These devices protect the operator and/or others persons from

potential injuries. Do not remove them. Before using the machine,

please ensure that all protection devices are mounted and

function properly. The Security plate prevents the QuickChange

pads to from loosening during work

ARREST FUNCTIONS

 

Functions of arresting of the machine are following:  

Button to stop the motor (category 1)

Emergency button (category 1)

SAFE USE 

The Lavina® X is designed to eliminate all risks correlated with its 

use. However, it is not possible to eliminate the risks of an eventual 

accident with the machine. Unskilled or uninstructed operator may 

cause correlated residual risks. Such risks are:  

Position Risks: due to operator’s incorrect working position

Tangling  up  Risks:  due  to  wearing  inappropriate  working

clothes

Training Risks: due to lack of operational training.

NOTE

: : In order to reduce all consequences of the above- 

mentioned risks, we advise that machine operators will follow

the instructions in the manual at all times.

RESIDUAL RISKS

 

During the normal operating and maintenance cycles, the operator 

is exposed to few residual risks, which cannot be eliminated due to 

the nature of the operations. 

BEFORE YOU BEGIN 

Working area must be clear from any debris or objects.

A first-time operator must always read the manual and pay

attention to all safety instructions.

All electric connections and cables must be inspected for

potential damages.

Ground wire system of the power supply must be also

inspected.

Perform general daily inspections of the machine and inspect

the machine before each use.

Always inspect the safety devices:  Mount the Security plate for

the QuickChange pads.

The emergency break must be clear and working

The tool protector must be working

The machine must be clean

Never operate the machine in the rain!

Confirm that there are no missing parts especially after

transportation, repair or maintenance.

Before filling the water tank with water make sure

the machine is not working and the main switch is

turned off.

Before turning on the machine make sure that the base is

placed on the floor, the machine MUST NOT be in an upright

position when turned on!

OPERATING MACHINE

 

 

When operating the Lavina® X, make certain that there is no 

one, but you around the machine. 

Never leave the machine unattended while working. 

The electrical cable must move freely and must be damage- 

free. 

The water hose must move 

freely and must be damage-free. Check to make sure the 

floor, you are preparing to work on, is even. If the floor is 

uneven, it may damage the machine. 

AFTER WORK IS COMPLETED 

Clean the machine and its surroundings properly

Empty and clean the water tank

Unplug the machine and wind up the electrical cable

Store the machine in a safe place

THE WORK AREA

Make certain that people or vehicles do not enter the work

area.

Avoid cables and hoses being in the way.

Always check the floor for debris

PERSONAL PROTECTIVE 

 EQUIPMENT (PPE)

 

Always wear safety shoes when working with the machine.

Always wear ear protectors when working with the

machine.

All personnel in the immediate work area must wear safety

glasses with side shields.

Always wear safety gloves when changing the tools.

Always wear clothes suitable for the work environment.

OPERATOR

 

The Lavina® X machine. 

The operator must know the machine’s work environment. 

Only one operator at a time can work with the machine. 

The operator must be properly trained and well instructed 

prior operating the machine. 

The operator must understand all the instructions in this

manual.

The operator must understand and interpret all the drawings

and designs in manual.

The operator must know all sanitation and safety regulations

pertaining to the operation of

The operator must have floor grinding experience.

The operator must know what to do in case of emergency.

The operator must have an adequate technical knowledge

and preparation.

Содержание Lavina 25LM-X

Страница 1: ...LAVINA 25LM X User Manual Tech Support Line 800 987 8403 www superabrasive com info superabrasive us...

Страница 2: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 2...

Страница 3: ...Wear parts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the...

Страница 4: ...y 200 Working Hours 14 Check Every 400 Working Hours 14 VACUUM 14 WATER LEAKS 14 MECHANICAL PARTS 14 ELECTRICAL SYSTEM 14 8 TROUBLESHOOTING 21 Index of Problems and Solutions 21 8 1 Replacing Power Co...

Страница 5: ...The two main component sections of each machine are carriage and main head The handle Fig 1 2 on the frame is adjustable in height and allows the operator to work in a correct and safe working postur...

Страница 6: ...e used for renovation as well as for polishing The machine is designed for dry or wet use When using it dry use a vacuum of appropriate size For more information please refer to the chapter on handlin...

Страница 7: ...plate for the QuickChange pads The emergency break must be clear and working The tool protector must be working The machine must be clean Never operate the machine in the rain Confirm that there are...

Страница 8: ...g 3 6 1 Pull the handle up and ensure the head is a stable upright position for mounting dismounting the tool Ensure that the water tank is empty before flipping the machine Pull the head in upright p...

Страница 9: ...UNIT The operator can choose the water sprayer in the front when the tap is in the horizontal position Fig 4 1 the water will spray under the cover of the machine when the level is in the vertical po...

Страница 10: ...in standby mode Turning OFF the switch it lights off showing the machine is out of standby mode After releasing the switch it goes back in central position 14 Emergency button used in Emergency situat...

Страница 11: ...P or Emergency stop will not disconnect wheels and motorgear connection and it will serve as a break on any movement of the machine on the slope In that case the machine is operated by the buttons FOR...

Страница 12: ...5 2 The additional weights depend on the tools it is not always possible to ass weights Some tools work too aggressively and the machine can stop The weight can be ordered with item number A08 00 00...

Страница 13: ...te applications They are 3 inch with included Velcro back attachment NATO polishing discs feature a special resin formula designed for both wet and dry applications and a unique design with wide chann...

Страница 14: ...not fly away if the buffers get damaged The QuickChange should be clean also CHECK EVERY 200 WORKING HOURS Every 200 working hours the operator should inspect all parts of the machine carefully Most i...

Страница 15: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 Lavina 25LM X Electrical schemes with Yaskawa Inverter 200 240 VOLT 15...

Страница 16: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 16...

Страница 17: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 17...

Страница 18: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 Lavina 25LM X HV Electrical schemes with Yaskawa Inverter 440 480 VOLT Figure 7 4 scheme 1 18...

Страница 19: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 19...

Страница 20: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 20...

Страница 21: ...Felt Ring By loosening four Hex cap flange bolts Fig 8 2 3 the adaptor comes loose Unscrew the six screws of the cap Fig 8 2 4 holding the felt ring Take out the Felt Ring adaptor and V Ring Mount the...

Страница 22: ...head of the adaptor and then tight evenly the four bolts Tightening force of the bolts has to be 22 25N m 16 18 ft lbs Mounting the holder without retaining washer Fig 8 3 2 is INADMISSIBLE because th...

Страница 23: ...screw Fig 8 4 5 ATTENTION NEVER OVER TENSION THE CHAIN THE CHAIN WILL BE DAMAGED 8 5 MOUNTING NEW PLANETARY CHAIN The planetary chain is replaced with new one when the step drive of the chain tension...

Страница 24: ...r nut To tension the chain screw the outer nut Fig 8 4 6 The tensioner of the planetary chain should allow chain sagging 3 5mm 1 8 3 16 in controlled in span X Fig 8 4 7 When ready screw the two nuts...

Страница 25: ...be fitted without force Installation with the use of force is NOT permissible at any time as this can damage the high quality low stretch tension cord and other components This damage is often not vis...

Страница 26: ...al thread free Fig 8 7 14 Fig 8 7 15 Insert the screws up to revolution and by alternating until the conical sleeve pull up the belt pulley The conical sleeve must be aligned in height with the belt w...

Страница 27: ...8 3 You will need magnetic deep metric socket 10mm with outside diameter not more than 11 16 in to unscrew the six bolts Fig 8 8 3 Fig 8 8 4 Fig 8 8 5 Driven Chain Wheel is composed by two symmetrica...

Страница 28: ...increase or reduce of resistance on rolling Plug the lorry into the power supply put switch SLOPE in pos ON and tighten the four bolts Fig 8 11 1 tightening torque 45N m this way the parts of the elec...

Страница 29: ...User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 8 13 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive V1000 Technic...

Страница 30: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 30...

Страница 31: ...a local distribut or where a professional disposal complying with the environment laws and directives is guaranteed 10 MANUFACTURER S CONTACTS If you need to contact Superabrasive Inc with technical...

Страница 32: ...7 00 00 02 L Left Fork 1 1 1 L25SPS 07 00 00 02 R Right Fork 1 2 M8X16DIN912 Screw 6 3 M8X20DIN7991 Screw 2 4 L25X 19 00 00 Top Cover Assembly 1 5 M6X10ISO7380F Screw 5 6 L25NSPS 07 00 00 05 Back Weig...

Страница 33: ...n Pcs 1 D4X10DIN7337 LF12 Rivet 19 2 M4DIN9021A Washer 19 3 L25SPS 05 00 00 01 Ring 1 4 L25SPS 05 00 00 02 Guard 1 5 LAVINA 25LM X BOTTOM COVER 1 PARTS No Item No Description Pcs 1 A41 00 00 Tool Hold...

Страница 34: ...er Assembly 2 10 L25SPS 00 00 00 34 Distance Ring 1 11 A10013943 Retaining Ring 1 12 L25X 11 00 00 Pulley Unit Assembly 3 12 1 M8X35DIN6921 Bolt 4 13 TWVA01200 V Ring Type A 1 14 08B 1 78 Chain 1 15 M...

Страница 35: ...ulley Unit Assembly 1 8 8 L25X 10 00 44 Front Washer 1 9 9 M5X12DIN912 Screw 1 7 LAVINA 25LM X BOTTOM COVER 2 PARTS No Item No Description Pcs 1 HP645 5MHP15 Timing Belts 1 2 HL2400 8MHL50 Timing Belt...

Страница 36: ...tc No Item No Description Pcs 1 A41 10 00 Quick Change Assembly 1 1 1 A31 12 00 Keylock Set 1 1 2 A41 11 00 Quick Change plate 1 1 3 A41 12 00 Security set 1 1 3 1 A41 00 05 Washer A41 1 2 A25 00 10 K...

Страница 37: ...assembly 2 27 L25LMX 21 20 00 Column 1 8 M8X20DIN6921 Bolt 8 28 L25P 02 00 00 01 Top Bracket 1 9 A29 40 00 Water Flow Control Unit 1 29 M5UN732 Washer 1 10 M5X12DIN6921 Bolt 2 30 T34391 Knob Bolt 1 1...

Страница 38: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 11 LAVINA 25LM X CONTROL BOX PARTS 200 240 VOLT 38...

Страница 39: ...Button green 1 7 L25LS 30 11 03 Circuit Breaker 1 26 L20NS 30 10 07 STOP Button 1 8 L25LMX 30 11 01 Transformer 1 27 L20NS 30 10 13 Water Pump Button 1 9 L25LM S 30 00 02 Inverter 1 28 L20NS 30 10 12...

Страница 40: ...Superabrasive User Manual Original Language Lavina 25LM X Lavina 25LM X HV 1 2016 12 LAVINA 25LMX HV CONTROL BOX PARTS 440 480 VOLT 40...

Страница 41: ...Circuit Closer 1 25 L32MSHV 30 10 01 FOR Button green 1 8 L25LMXHV 30 11 01 Transformer 1 26 L20NS 30 10 07 STOP Button 1 9 L25LMSHV 30 00 02 Inverter 1 27 L20NS 30 10 13 Water Pump Button 1 10 L20NS...

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