AAA Series Gas Boiler – Installation and Service Manual
36
INDEX
Section 10
Section
Page
Dimensions and Specifications – AAA Series Boilers ................................................................................... 2
Boiler Water Flow Data ................................................................................................................................. 3
About Our Manuals ....................................................................................................................................... 4
1
Lighting Instructions......................................................................................................................... 4
1.1
Safety Instructions ............................................................................................................................... 4
1.2
Lighting Instructions............................................................................................................................. 4
1.3
Lighting Instructions for Intermittent Electronic Ignition with Non-combination Gas Valve.................. 5
1.4
To Turn off Gas to the Boiler or Emergency Shut-Off ......................................................................... 5
2
Installation Instructions.................................................................................................................... 6
2.1
Receiving............................................................................................................................................. 6
2.2
Installation Codes and Requirements.................................................................................................. 6
2.3
Location ............................................................................................................................................... 6
2.4
Gas Service Piping .............................................................................................................................. 7
2.5
Air Supply for Combustion and Ventilation .......................................................................................... 7
2.6
Corrosive Atmospheres ....................................................................................................................... 7
2.7
Venting ................................................................................................................................................ 8
2.8
Boiler Piping System............................................................................................................................ 9
2.9
Corrosion Prevention (Internal) ........................................................................................................... 9
2.10 System Operating Requirements ........................................................................................................ 9
2.11 Pressure Relief Valve ........................................................................................................................ 10
2.12 Electrical Wiring................................................................................................................................. 10
2.13 BTC Series Controller Wiring ............................................................................................................ 10
3
BTC Series Controller Information ................................................................................................ 13
3.1
Controller Information ........................................................................................................................ 13
3.2
Controller Display .............................................................................................................................. 14
3.3
Controller Operation .......................................................................................................................... 16
3.4
Reset Override .................................................................................................................................. 16
3.5
Controller Mounting ........................................................................................................................... 18
4
Startup Instructions ........................................................................................................................ 18
4.1
Pre-startup......................................................................................................................................... 18
4.2
Startup ............................................................................................................................................... 18
4.3
Check Burner System........................................................................................................................ 20
4.4
Aquastat Adjustment ......................................................................................................................... 20
4.5
Gas Manifold Pressure ...................................................................................................................... 20
4.6
Check Input & Orifices....................................................................................................................... 21
4.7
Check for Draft Hood Spillage........................................................................................................... 22
4.8
Check of Controls .............................................................................................................................. 22
4.9
Check for Gas Leaks......................................................................................................................... 22
4.10 Installer’s Checklist............................................................................................................................ 23
5
Service & Maintenance Instructions.............................................................................................. 24
5.1
Service & Maintenance Instructions .................................................................................................. 24
5.2
Cleaning Procedure........................................................................................................................... 24
5.3
Service Checklist ............................................................................................................................... 25
5.4
Caution: Water Replenishment ......................................................................................................... 26
5.5
Refractory Handling Procedure ......................................................................................................... 26
6
Replacement Parts .......................................................................................................................... 27
7
Wiring Diagrams .............................................................................................................................. 29
8
Troubleshooting Guide................................................................................................................... 32
9
Notes................................................................................................................................................. 34
10
Index ................................................................................................................................................. 36
Содержание AAA-3000 series
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