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SUNNEN

PRODUCTS COMPANY • 7910 MANCHESTER AVENUE • ST. LOUIS, MO 63143, U.S.A. • PHONE: 314-781-2100

READ THE FOLLOWING INSTRUCTIONS THOROUGHLY AND CAREFULLY BEFORE UNPACKING,
INSPECTING, OR INSTALLING THE SUNNEN

HONING MACHINE.

I-LBB-661H

Installation, Setup

and Operation

INSTRUCTIONS

for

SUNNEN

HONING MACHINE

Model LBB-1660

“SUNNEN AND THE SUNNEN LOGO ARE REGISTERED TRADEMARKS OF SUNNEN PRODUCTS COMPANY.”

Содержание LBB-1660

Страница 1: ...HE FOLLOWING INSTRUCTIONS THOROUGHLYAND CAREFULLY BEFORE UNPACKING INSPECTING OR INSTALLING THE SUNNEN HONING MACHINE I LBB 661H Installation Setup and Operation INSTRUCTIONS for SUNNEN HONING MACHINE...

Страница 2: ...y optional devices equipment between the Drive motor output chokes etc For fast service on your orders call Sunnen Automotive Customer Service toll free at 1 800 772 2878 Sunnen Industrial Customer Se...

Страница 3: ...DY THEREFORE SHALL IN ALL EVENTS BE LIMITED IN AMOUNT TO THE PURCHASE PRICE OF THAT PORTION OF THE PRODUCTS WITH RESPECT TO WHICH A VALID CLAIM IS MADE Shipping Damages Except in the case of F O B Buy...

Страница 4: ...tructions before attempting to use this machine Always disconnect power at main enclosure before servicing machine 1 Always wear eye protection when operating this machine WARNING Do not wear cotton o...

Страница 5: ...13 Operation 15 ROUTINE MAINTENANCE 17 General 17 Cleaning 17 Lubrication 17 Coolant Lines Check 17 Coolant Level Check 18 Sediment Tray 18 Coolant Reservoir 18 Feed Dial 19 Honing Dial 19 Cutting Pre...

Страница 6: ...n Honing Machine When ordering parts for or requesting information about your Machine include model and serial numbers located on Electrical Enclosure of your Machine As there are numerous workpieces...

Страница 7: ...739 kg sm 151 lbs sf 152 mm 6 in WITH DOOR OPEN 1524 mm 60 in WITH PAN EXTENDED 1054 mm 41 5 in WITH PAN RETRACTED 813 mm 32 in 730 mm 28 75 in 700 mm 27 5 in 6 5 mm 0 25 in 1600 mm 63 in FRONT 587 4...

Страница 8: ...NOTES viii...

Страница 9: ...er 4 Place Machine in desired location 5 Level Machine in both left to right and front to back directions Shim as required NOTE For permanent installation secure Machine s Support Feet to Floor with F...

Страница 10: ...r appropriate personal protective equipment Follow proper lockout tagout procedures Failure to comply can result in death or injury CAUTION Do not modify plug provided on single phase machines if it w...

Страница 11: ...sonal fall hazard OPERATIONAL CHECK Read Section 2 and 3 thoroughly and carefully before performing Operational Check 1 Turn ON power at Main Power Disconnect 2 Direct Coolant Nozzles downward toward...

Страница 12: ...be used to shut entire supply off leaving individual settings unchanged FIGURE 2 1 Major Components CONTROLS WORK TRAY Optional GAGE Optional WORK TRAY Optional MOVABLE TRAY ACCESS DOOR PEDAL ASSEMBL...

Страница 13: ...embly starts spindle drive motor stroking drive motor and expands stones Assembly consist of following components Adjustable Pedal Bar Pedal is located on lower front of machine Both Bar and Pedal are...

Страница 14: ...eliminating readjustment of individual coolant nozzle control valve setting Coolant Nozzles attaches to Coolant Support Arm located on front of machine in Movable Tray Nozzles supply coolant to workp...

Страница 15: ...Expands or retracts stones in honing tools Setting on Rotatory dial indicates amount of stone feed per dial graduation Dial for various tools See Stone Expansion Chart Honing Dial Indicates amount of...

Страница 16: ...a fine stone for finishing Always use the coarsest stone that will produce an acceptable surface finish Short open bores blind bores and tandem bores may require minor alterations of standard stones 5...

Страница 17: ...Light Cutting Pressure Control to 1 and set Heavy Cutting Pressure Control to 0 23 Turn Feed Dial counterclockwise to end of range MANDREL RUNOUT NOTE CR Series of Honing Units do not require mandrel...

Страница 18: ...one parallel to mandrel Adjust Total Volume and Individual Control Valves 33 Press STOP Button 34 Set Light Cutting Pressure Control according to Table 2 4 or Your Sunnen SMOPS Guide see Figure 2 15 N...

Страница 19: ...until at least a line contact is achieved on each shoe and on stone NOTE The objective of truing the mandrel and stone is to make the shoes and stones parallel However when honing to very close toler...

Страница 20: ...art or holding fixture will allow Position Work Support as close as possible to end of Rod without locating on curved portion of rod CAUTION All workpieces MUST be in a Holding Fixture to avoid injury...

Страница 21: ...ing of Electrical Components Clear area of excessive lubricant or lubricant spills Coolant can be slick DO NOT adjust stroke length while honing KEEP hands clear of all moving parts Stay clear of all...

Страница 22: ...stop stroking in middle of stone Use a con rod type hone unit Set Heavy Cutting Pressure Dial to 0 For rough honing set Light Cutting Pressure Dial between 2 1 2 to 3 and for finish honing set Light...

Страница 23: ...s Direct coolant stream onto both ends of honing unit so flow of coolant will enter bore being honed see Figure 3 5 Use a continuous and ample supply of Sunnen Industrial Honing Oil to ensure accurate...

Страница 24: ...allows part to be honed in one opera tion without having to gage and hone each part sev eral times until it is to size When parts vary widely in amount of stock to be removed you can NOT estimate how...

Страница 25: ...tween lubrication will vary with amount of use your Machine receives Lubricate all components at least once every six months CAUTION Be careful not to get oil on drive belts pulleys or brake strap Oil...

Страница 26: ...g power 1 Turn OFF all electrical power to machine 2 Open Access Door on front of machine 3 Push Drain Pipe up to left 4 Grasp Sediment Tray lip which over hangs right side of Reservoir and tip tray t...

Страница 27: ...ement Tray 28 Pull Drain Pipe down and to right 29 Direct Coolant Nozzles into Work Tray and close Total Volume Control Valve 30 Close Door on front of machine 31 Dispose of coolant and sludge accordi...

Страница 28: ...ure 4 5 NOTE Turn Disconnect Switch on left side of Belt Guard to OFF position then open doors 2 Rotate Feed Dial all of the way in either direction then back off six turns 3 Set Heavy Cutting Pressur...

Страница 29: ...gainst stops to zero 22 Push Feed Dial in as far as you can and release slowly 23 While holding light cutting pressure control against stop at zero watch honing dial and turn Threaded Sleeve B slowly...

Страница 30: ...belt it should be just tight enough to turn the oil pump pulley without slipping If oil pressure falls excessively when spindle rotates oil pump belt may be too loose TO ADJUST the oil pump belt make...

Страница 31: ...lose and secure belt guard 9 Turn ON power ADJUST SPINDLE DRIVE BELT To check flat spindle drive belt adjustment tension should be such that with motor ON spindle starts rotating an instant after the...

Страница 32: ...Rod by engaging Adjusting Nut Assembly with Feed Screw and turning Feed Dial clockwise while inserting Feed Rod into Thrust Assembly Projection on Adjusting Nut Assembly must point upward Bearing reta...

Страница 33: ...ve Slotted Head Screw C and Washer from Brake Cam Discard worn Brake Strap refer to Figure 4 18 9 Clean groove in which strap rides on Spindle Pulley CAUTION Brake Strap must be positioned on Brake Ca...

Страница 34: ...NOTES 26...

Страница 35: ...ncrease cutting pressure Dial Needle 3 Improper stone A Use softer stone moves too slowly B Use coarser stone 4 Improper or diluted coolant A Check coolant 4 Poor stone life 1 Excessive stone feed up...

Страница 36: ...stone length A Use mandrel with sufficient stone length to bridge waviness in bore Rainbow 1 Improper mandrel A Use L BL or multi stone mandrel stone length should be 1 1 2 times bore length 2 Improp...

Страница 37: ...workpiece in a Workholding Fixture and use Work Support at all times o 22 Install part in workholding fixture o 23 Slide part and fixture on mandrel o 24 Depress Pedal o 25 Adjust Feed Dial for stock...

Страница 38: ...NOTES 30...

Страница 39: ...ce 0 018 to 0 023 Free Side Free Side clearance PRECISION PIN FITS ON ENGINES WITH 32 to 38 mm DIAMETER PINS DIAMETER ALUMINUM PISTON CAST IRON PISTON CONNECTING RODS FULL 0 018 to 0 023 clearance FLO...

Страница 40: ...NOTES 32...

Страница 41: ...50 18 1 to 19 0 4ML 718M 713 to 750 18 1 to 19 0 4ML 750M 744 to 781 18 9 to 19 8 4ML 781M 775 to 815 19 7 to 20 7 4ML 812M 806 to 843 20 5 to 21 4 4ML 843M 838 to 875 21 3 to 22 2 5ML 875M 869 to 906...

Страница 42: ...7 KL 775M 775 to 805 19 7 to 20 4 KL 806m 806 to 837 20 5 to 21 3 KL 838M 838 to 868 21 3 to 22 0 KL 869M 869 to 899 22 1 to 22 8 KL 900M 900 to 930 22 1 to 23 6 KL 931M 931 to 961 23 6 to 24 4 KL 962...

Страница 43: ...35 APPENDIX D COOLANT FLOW DIAGRAM PUMP CHECK VALVE MACHINE RESERVOIR DIRTY OIL DIRTY OIL DIRTY OIL MANIFOLD TRAY FIGURE D 1 Coolant Flow Diagram CLAMP KNOB PUMP BRACKET PUMP SCREEN...

Страница 44: ...NOTES 36...

Страница 45: ...37 APPENDIX E DECLARATION OF CONFORMITY CE PAGE 1 OF 2 SAMPLE CE DOCUMENT...

Страница 46: ...38 APPENDIX E DECLARATION OF CONFORMITY CE PAGE 2 OF 2 SAMPLE CE DOCUMENT...

Страница 47: ...ly Be sure to read and follow instructions for operation of equipment WARNING An Arc Flash Hazard Exists Follow safe work practices and wear appropriate Personal Protective Equipment Follow proper loc...

Страница 48: ...25 4000 1 1 16 1 062500 26 9880 FORMULAS MULTIPLY BY TO GET MULTIPLY BY TO GET INCHES in x 25 4 MILLIMETERS mm MILLIMETERS mm x 0 03937 INCHES in FEET ft x 0 3048 METERS m METERS m x 3 281 FEET ft PR...

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