46
MAINTENANCE
6.1
MAINTENANCE SCHEDULE
COMPRESSORS
PROCEDURE
FREQUENCY (HOURS)
SEE NOTE
REF.
D
A
ILY
50
1000
2000
4000
6000
8000
10000
CHECK LUBRICANT LEVEL
X
3
OBSERVE CONTROL PANEL
X
4
---
CHECK FOR LEAKS
X
4
---
INSPECT RETURN LINE FLOW
X
4, 6
---
CHANGE OIL FILTER
X
X
2, 5
CLEAN AIR/OIL COOLER FINS
X
7
CLEAN RETURN LINE SCREEN
X
---
PULL FIRST LUBRICANT SAMPLE
X
8
CHANGE AIR FILTER ELEMENT
X
9
LUBRICANT SAMPLES
X
8
INSPECT COUPLING ELEMENT
X
6
---
INSPECT SOLENOID VALVE
X
6
---
INSPECT MINIMUM PRESSURE VALVE
X
6, 10
TIGHTEN ELECTRICAL CONNECTIONS
X
6
---
VERIFY GAUGE ACCURACY
X
6
---
CHANGE SEPARATOR ELEMENT
X
1, 11
CHANGE LUBRICANT - PALASYN 45
X
8
CHANGE LUBRICANT - PAL-32 LL FOOD GRADE
X
8
CHANGE LUBRICANT - PAL-EXTRA 68
X
8
CHANGE LUBRICANT - PAL-EXTRA 44
X
8
CHANGE LUBRICANT - PALLUBE 32P
X
8
INSPECT ELECTRICAL CONTACTS
X
6
---
INSPECT INTAKE VALVE
X
6
---
GREASE MOTOR
12
---
NOTES
1
50=Weekly, 1,000=Quarterly, 2,000=Biannually, 4,000=Yearly
2
Once, after initial 50 hours from installation
3
Checked with compressor off–sight glass full; checked while running– any
level in sight glass and unit not running hot
4
Compressor running fully loaded
5
Or 15 psid on differential
6
Correct as needed
7
More often, if needed
8
As directed by oil analysis report*
9
Or red indication on vacuum gauge
10
Use lithium grease when re-assembling
11
Or 10–15 psid on differential
12
Per manufacturer’s specification
*
Sullivan-Palatek
recommends oil sampling as the best guide for your fluid change interval.
Changing fluid once a year may
not be adequate or it can be excessive. Many variables affect the oil life, i.e., environmental impact from various gases, dust
and dirt, compressor short cycling, etc. For this reason an hourly service on lubricants is merely a guide. Please consult your
factory-trained servicing distributor for questions concerning your lubricant life and Sullivan-Palatek’s lubricant sampling
program. See
6.6 Oil Sample for Analysis on page 49
and also
8.4 Compressor Lubricants on page 62
for more information.
Содержание UD Series
Страница 6: ...vi About This Manual ...
Страница 12: ...4 Introduction ...
Страница 24: ...16 Specifications 2 2 DIMENSIONS OPEN AIR COOLED 230V Figure 2 1 GA 30 40 50UD AC VFD 230V R00 ...
Страница 25: ...17 Specifications 2 3 DIMENSIONS OPEN AIR COOLED 460V Figure 2 2 GA 30 40 50UD AC MPC VFD OPEN 460V R00 ...
Страница 26: ...18 Specifications 2 4 DIMENSIONS ENCLOSED AIR COOLED 460V Figure 2 3 GA 40 50 60UDAC ENC S1 R00 ...
Страница 27: ...19 Specifications 2 5 DIMENSIONS ENCLOSED HEAVY DUTY INLET OPTION 460V Figure 2 4 GA 40 50 60UDAC VFD ENC R00 ...
Страница 28: ...20 Specifications 2 6 DIMENSIONS ENCLOSED AIR COOLED HD INLET NO BUSSEL Figure 2 5 GA 60UDAC ENC VFD NB R00 ...
Страница 29: ...21 Specifications 2 7 PIPING AND INSTRUMENTATION AIR COOLED Figure 2 6 P I 15 40D AC MPC VFD R02 ...
Страница 42: ...34 Component Description ...
Страница 52: ...44 Operation ...
Страница 66: ...58 Troubleshooting ...
Страница 74: ...66 Parts Catalog 8 5 COMPRESSOR FRAME AND DRIVE ASSEMBLY Figure 8 1 AS801 25UD 50UD VFD R00 ...
Страница 76: ...68 Parts Catalog 8 6 CONTROL ASSEMBLY OPEN Figure 8 2 1072190415 609 R00 ...
Страница 78: ...70 Parts Catalog 8 7 STARTER ASSEMBLY ENCLOSED Figure 8 3 AS802 405060 PANEL R03 ...
Страница 80: ...72 Parts Catalog 8 8 AIR INLET ASSEMBLY 15 30HP 13 12 11 13 12 4 5 2 3 14 1 Figure 8 4 AS805 030D7H TE R00 ...
Страница 94: ...86 Parts Catalog 8 15 COOLING ASSEMBLY AIR COOLED Figure 8 11 AS804 50UDAC INLINE R00 ...
Страница 100: ...NOTES ...
Страница 101: ...NOTES ...