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Section 1

SAFETY

4

I. 

Keep lift operator in constant attendance when-

ever compressor is suspended.

J.

Set compressor down only on a level surface

capable of safely supporting at least its weight and
its loading unit.

K.

When moving the compressor by forklift truck,

utilize fork pockets if provided. Otherwise, utilize
pallet if provided. If neither fork pockets or pallet are
provided, then make sure compressor is secure
and well balanced on forks before attempting to
raise or transport it any significant distance.

L. 

Make sure forklift truck forks are fully engaged

and tipped back prior to lifting or transporting the
compressor.

M.

Forklift no higher than necessary to clear obsta-

cles at floor level and transport and corner at mini-
mum practical speeds. 

N. 

Make sure pallet-mounted compressors are

firmly bolted or otherwise secured to the pallet prior
to attempting to forklift or transport them. 

NEVER

attempt to forklift a compressor that is not secured
to its pallet, as uneven floors or sudden stops may
cause the compressor to tumble off, possibly caus-
ing serious injury or property damage in the
process.

1.10 ENTRAPMENT

A.

If the compressor enclosure, if any,  is large

enough to hold a man and if it is necessary to enter
it to perform service adjustments, inform other per-
sonnel before doing so, or else secure and tag the
access door in the open position to avoid the pos-
sibility of others closing and possibly latching the
door with personnel inside.

B.

Make sure all personnel are out of compressor

before closing and latching enclosure doors.

Содержание V-200TS

Страница 1: ...AL AIR COMPRESSOR 2 20 00 0T TS S ADDENDUM 100 250HP 75 187KW AIR COOLED and WATER COOLED STANDARD 24KT OPERATOR S MANUAL AND PARTS LIST KEEP FOR FUTURE REFERENCE Part Number 02250146 047 Sullair Corp...

Страница 2: ...corporate headquarters in Michigan City Indiana Instruction includes discussion of the function and installation of Sullair service parts troubleshooting of the most common problems and actual equipm...

Страница 3: ...ntation Air cooled 16 Figure 2 2B V 200TS Piping and Instrumentation Water cooled 20 Figure 2 3 Identification V 200TS Air cooled with Optional Enclosure VSD inside electrical enclosure 21 Figure 2 4...

Страница 4: ...6 AIR INLET 100 150HP 75 112KW 40 7 7 AIR INLET 200 250HP 150 187KW 42 7 8 AIR PIPING AIR COOLED 46 7 9 AIR PIPING WATER COOLED 100HP 75KW ONLY 50 7 10 AIR PIPING WATER COOLED 125 150HP 93 112KW ONLY...

Страница 5: ...6 7 21 DECAL LOCATIONS WATER COOLED OPEN VSD Outside Electrical Enclosure 88 7 22 DECAL LOCATIONS AIR COOLED ENCLOSED MODEL 90 7 23 DECAL LOCATIONS WATER COOLED ENCLOSED MODEL 92 7 24 DECAL LOCATIONS...

Страница 6: ......

Страница 7: ...lothing protective shields and barriers and electrical protective equipment as well as noise exposure administrative and or engi neering controls and or personal hearing protective equipment 1 3 PRESS...

Страница 8: ...lose proximity prior to attempting weld repairs H Keep suitable fully charged Class BC or ABC fire extinguisher or extinguishers nearby when servic ing and operating the compressor I Keep oily rags tr...

Страница 9: ...tools or other conductive objects away from exposed live parts of electrical system Maintain dry footing stand on insulating surfaces and DO NOT contact any other portion of the compressor when makin...

Страница 10: ...sta cles at floor level and transport and corner at mini mum practical speeds N Make sure pallet mounted compressors are firmly bolted or otherwise secured to the pallet prior to attempting to forklif...

Страница 11: ...ith the air as the internal rotors turn compressing the air The fluid flow has three basic functions 1 As coolant it controls the rise of air temperature normally associated with the heat of compres s...

Страница 12: ...Section 2 VARIABLE SPEED DRIVE APPLICATIONS 6 Figure 2 1A Sullair V 200TS Rotary Screw Air Compressor Air cooled VSD mounting inside electrical enclosure...

Страница 13: ...Section 2 VARIABLE SPEED DRIVE APPLICATIONS 7 Figure 2 1B Sullair V 200TS Rotary Screw Air Compressor Air cooled VSD mounting inside canopy...

Страница 14: ...Section 2 VARIABLE SPEED DRIVE APPLICATIONS 8 Figure 2 1C Sullair V 200TS Rotary Screw Air Compressor Water cooled VSD mounting inside electrical enclosure...

Страница 15: ...Section 2 VARIABLE SPEED DRIVE APPLICATIONS 9 Figure 2 1D Sullair V 200TS Rotary Screw Air Compressor Water cooled VSD mounting inside canopy...

Страница 16: ...controller will close the spiral valve thereby eliminating internal air bypass Consequently the VSD will regulate the motor speed to achieve the set point pressure Decreasing demand condition While th...

Страница 17: ...Section 2 VARIABLE SPEED DRIVE APPLICATIONS 11 NOTE...

Страница 18: ...Section 2 VARIABLE SPEED DRIVE APPLICATIONS 12 Figure 2 2A V 200TS Piping and Instrumentation Air cooled 02250145 601R03...

Страница 19: ...3 821 1 16 element primary separator 250034 121 250034 121 250034 121 1 17 element secdndary separator 250034 133 250034 133 250034 133 1 18 valve spiral I I I 1 19 valve relief 1 1 4 175 410103 41010...

Страница 20: ...Section 2 VARIABLE SPEED DRIVE APPLICATIONS 14 Figure 2 2A V 200TS Piping and Instrumentation Air cooled 02250145 601R03...

Страница 21: ...4 110 120v 02250125 673 02250125 673 02250125 673 1 39 cylinder pneu 7 8 4 stroke 241906 241906 241906 2 40 orf 062 25 fnpt x 25 mnpt 02250118 585 02250118 585 02250118 585 2 SUMP HEATER OPTION 41 hea...

Страница 22: ...Section 2 VARIABLE SPEED DRIVE APPLICATIONS 16 Figure 2 2B V 200TS Piping and Instrumentation Water cooled 02250145 638R03...

Страница 23: ...check 242405 250033 821 250033 821 1 16 switch low water press 250017 992 250017 992 250017 992 1 17 valve water reg 1 1 4 049474 049474 049474 1 18 element primary separator 250034 121 250034 121 25...

Страница 24: ...Section 2 VARIABLE SPEED DRIVE APPLICATIONS 18 Figure 2 2B V 200TS Piping and Instrumentation Water cooled 02250145 638R03...

Страница 25: ...lve ball 1 4 npt 047115 047115 047115 1 WATER SHUT OFF SOLENOID OPTION 40 valve solenoid water shutoff 250035 291 250035 291 250035 291 1 SCD DRAIN OPTION 41 valve ball 1 4 npt 047115 047115 047115 2...

Страница 26: ...Section 2 VARIABLE SPEED DRIVE APPLICATIONS 20 Figure 2 3 Identification V 200TS Air cooled with Optional Enclosure VSD inside electrical enclosure 02250147 156R02...

Страница 27: ...Section 2 VARIABLE SPEED DRIVE APPLICATIONS 21 Figure 2 4 Identification V 200TS Air cooled with Optional Enclosure VSD outside electrical enclosure 02250147 155R01...

Страница 28: ...Section 2 VARIABLE SPEED DRIVE APPLICATIONS 22 Figure 2 5 Identification V 200TS Water cooled with Optional Enclosure VSD inside electrical enclosure 02250147 197R03...

Страница 29: ...Section 2 VARIABLE SPEED DRIVE APPLICATIONS 23 Figure 2 6 Identification V200TS Water cooled with Optional Enclosure VSD outside electrical enclosure 02250147 196R02...

Страница 30: ...NOTES 24...

Страница 31: ...3280 4048 3979 200HH 150 12 3048 1829 1677 3280 4048 3979 TYPICAL DIMENSIONS FOR SPECIFIC DIMENSIONS CONSULT FACTORY V200TS HP PSIG LENGTH WIDTH HEIGHT I WEIGHT II WEIGHT II WEIGHT III WEIGHT III IN I...

Страница 32: ...ompressors STANDARD MODELS Size 100 200 HP 75 150KW Type Open Dripproof Three Phase 50 Cycles A C 105 F 41 C Maximum Ambient Temperature MOTOR 60 Hz Compressors STANDARD MODELS Size 100 200 HP 75 150K...

Страница 33: ...tation direction have been checked at Sullair prior to delivery However if there is a need to check direction proceed with the fol lowing After the electrical wiring has been done it is nec essary to...

Страница 34: ...28 Section 5 SUPERVISOR CONTROLLER Figure 5 1 Supervisor Controller Panel For information concerning all aspects of the Supervisor Controller consult the Supervisor Controller manual...

Страница 35: ...oper operation To set the regulator slowly decrease demand until the compressor runs at minimum speed As a result the spiral valve solenoid becomes de energized feeding air pressure to open the spiral...

Страница 36: ...NOTES 30...

Страница 37: ...gdong PRV PRC POST CODE 518068 755 6851686 Fax 755 6853473 www sullair asia com Figure 7 1 Serial Plate Location Typical Instrument Panel Locations NOTE For future convenience write the machine serial...

Страница 38: ...Section 7 ILLUSTRATIONS AND PARTS LIST 32 02250150 027R00 7 3 MOTOR COMPRESSOR AND FRAME VSD IN STARTER BOX...

Страница 39: ...829110 350 2 19 screw hex ser washer 5 16 18 x 1 829705 100 8 20 screw hex ser washer 3 8 16 x 1 829706 100 10 21 washer spr lock reg pltd 1 2 837808 125 11 22 washer spr lock reg pltd 5 8 837810 156...

Страница 40: ...Section 7 ILLUSTRATIONS AND PARTS LIST 34 02250149 916R00 7 4 MOTOR COMPRESSOR AND FRAME EXTERNAL VSD...

Страница 41: ...3 1 2 829110 350 2 19 screw hex ser washer 5 16 18 x 1 829705 100 8 20 screw hex ser washer 3 8 16 x 1 829706 100 10 21 washer spr lock reg pltd 1 2 837808 125 11 22 washer spr lock reg pltd 5 8 8378...

Страница 42: ...Section 7 ILLUSTRATIONS AND PARTS LIST 36 02250151 640R000 7 5 VSD MOUNTING...

Страница 43: ...00 1 5 nut hex f pltd 5 16 18 825305 283 6 6 nut hex f pltd 3 8 16 825306 347 2 7 nut hex f pltd 1 2 13 825308 458 2 8 screw hex ser washer 5 16 18 x 3 4 829705 075 6 9 screw hex ser washer 3 8 16 x 1...

Страница 44: ...Section 7 ILLUSTRATIONS AND PARTS LIST 38 02250150 054R01 7 6 AIR INLET 100 150HP 75 112KW...

Страница 45: ...ir inlet reducer 8 6 250002 615 1 14 duct air filter 7 o d x 5 250002 801 1 15 adapter air inlet 250034 068 1 16 nut hex pltd 3 8 16 825206 337 2 17 nut hex pltd 1 2 13 825208 448 4 18 capscr hex gr5...

Страница 46: ...Section 7 ILLUSTRATIONS AND PARTS LIST 40 02250150 052R01 7 7 AIR INLET 200 250HP 150 187KW...

Страница 47: ...band 8 75 id 43598 1 9 band mounting 16 44248 1 10 cap air inlet 7 46307 1 11 elbow rubber 90deg red 8 x 7 245796 1 12 duct air filter 7 o d x 5 250002 801 1 13 valve butterfly 8 40338 1 14 nut hex pl...

Страница 48: ...Section 7 ILLUSTRATIONS AND PARTS LIST 42 02250149 919R01 7 8 AIR PIPING AIR COOLED...

Страница 49: ...e 3 x 5 822148 050 1 17 nipple pipe 2 1 2 x 5 822140 050 1 18 nipple pipe 2 1 2 x 4 1 2 822140 045 1 19 nipple pipe 2 x 5 1 2 822132 055 1 20 conn tube m 1 1 2 x 1 1 2 810224 150 5 21 union pipe brs s...

Страница 50: ...Section 7 ILLUSTRATIONS AND PARTS LIST 44 02250149 919R01 7 8 AIR PIPING AIR COOLED...

Страница 51: ...umber description number quantity 31 sep wtr d h 2 npt 1 4 drn 02250144 632 1 32 sep wtr d h ws700 2 5 npt 02250106 113 1 33 joint expansion ts 20 discharge to tank 02250058 939 1 34 thermal val asy 1...

Страница 52: ...Section 7 ILLUSTRATIONS AND PARTS LIST 46 02250149 251R00 7 9 AIR PIPING WATER COOLED 100HP 75KW ONLY...

Страница 53: ...ing red hx 1 1 2 x 1 1 4 802106 050 2 16 union pipe brs seat 1 1 4 150 802515 050 1 17 union pipe brs seat 2 150 802515 080 1 18 elbow pipe 90 deg 1 1 2 803515 060 1 19 elbow pipe 90 deg 2 803515 080...

Страница 54: ...Section 7 ILLUSTRATIONS AND PARTS LIST 48 02250149 251R00 7 9 AIR PIPING WATER COOLED 100HP 75KW ONLY...

Страница 55: ...8 100 4 35 bulkhead pipe 1 2 npt 841500 008 1 36 nipple pipe pltd 1 1 2 x 2 866324 020 2 37 nipple pipe pltd 2 x 4 866332 040 1 38 nipple pipe pltd 2 x 5 866332 050 1 39 u bolt 3 8 x 2 pipe pltd 86830...

Страница 56: ...Section 7 ILLUSTRATIONS AND PARTS LIST 50 02250149 249R00 7 10 AIR PIPING WATER COOLED 125 150HP 93 112KW ONLY...

Страница 57: ...21 008 1 15 elbow 90deg m swvl 1 4t x 1 4 npt 250025 850 2 16 bracket water conn 1 1 2 250027 022 1 17 elbow pipe 90 deg 1 1 4 150 801515 050 1 18 elbow pipe 90 deg 2 150 801515 080 2 19 elbow pipe 90...

Страница 58: ...Section 7 ILLUSTRATIONS AND PARTS LIST 52 02250149 249R00 7 10 AIR PIPING WATER COOLED 125 150HP 93 112KW ONLY...

Страница 59: ...x cl 822240 000 1 40 nipple half 3 x 4 822848 040 1 41 nut hex f pltd 3 8 16 825306 347 2 42 nut hex f pltd 1 2 13 825308 458 4 43 screw hex ser washer 3 8 16 x 3 4 829706 075 2 44 screw hex ser washe...

Страница 60: ...Section 7 ILLUSTRATIONS AND PARTS LIST 54 02250149 248R00 7 11 AIR PIPING WATER COOLED 200HP 93 150KW ONLY...

Страница 61: ...deg 1 1 4 150 801515 050 1 16 elbow pipe 90 deg 1 1 2 150 801515 060 1 17 elbow pipe 90 deg 2 150 801515 080 2 18 elbow pipe 90 deg 2 1 2 150 801515 100 1 19 elbow pipe 90 deg 3 150 801515 120 1 20 el...

Страница 62: ...Section 7 ILLUSTRATIONS AND PARTS LIST 56 02250149 248R00 7 11 AIR PIPING WATER COOLED 200HP 93 150KW ONLY...

Страница 63: ...1 40 nipple pipe xs 2 x cl 822232 000 1 41 nipple pipe xs 2 1 2 x cl 822240 000 1 42 nipple pipe xs 3 x cl 822248 000 1 43 nut hex f pltd 3 8 16 825306 347 2 44 nut hex f pltd 1 2 13 825308 458 4 45...

Страница 64: ...Section 7 ILLUSTRATIONS AND PARTS LIST 58 7 12 PNEUMATIC CONTROLS...

Страница 65: ...d pipe 1 4 841500 004 1 10 filter control air 1 4 III 02250112 032 1 11 tee tube male branch 1 4 x 1 4 810804 025 2 12 connector tube m 1 4 x 1 4 810204 025 2 13 vlv shuttle 1 4 408893 2 I For mainten...

Страница 66: ...Section 7 ILLUSTRATIONS AND PARTS LIST 60 02250148 476R01 7 13 STARTER ASSEMBLY WITH VSD IN STARTER BOX...

Страница 67: ...visor iii display mod 02250119 330 1 15 control supervisor iii comm module 02250128 157 1 16 decal supervisor front 02250130 344 1 17 panel instrument supervisor 02250134 463 1 18 transformer control...

Страница 68: ...Section 7 ILLUSTRATIONS AND PARTS LIST 62 02250148 476R01 7 13 STARTER ASSEMBLY WITH VSD IN STARTER BOX...

Страница 69: ...bushing red pltd 3 4 x 1 8 867103 005 2 38 breaker circ h hi inrush 3 39 specification encl vsd s3 ls200 160 1 40 fuse limitron ktk r I 2 41 fuse limitron ktk r I 1 42 block pwr distr I 1 43 starter m...

Страница 70: ...Section 7 ILLUSTRATIONS AND PARTS LIST 64 02250148 479R01 7 14 STARTER ASSEMBLY WITH EXTERNAL VSD...

Страница 71: ...splay mod 02250119 330 1 15 ctl supervisor iii comm module 02250128 157 1 16 decal supervisor front 02250130 344 1 17 panel instrument supervisor 02250134 463 1 18 xfmr pt 50va 120 24 50 60 02250135 2...

Страница 72: ...Section 7 ILLUSTRATIONS AND PARTS LIST 66 02250148 479R01 7 14 STARTER ASSEMBLY WITH EXTERNAL VSD...

Страница 73: ...2 005 2 37 bushing red pltd 3 4 x 1 8 867103 005 2 38 cb c h hi inrush I 3 39 spec encl ls 12 16 30w x 10d x 36lg I 1 40 fuse limitron ktk r I 2 41 fuse limitron ktk r I 1 42 blk pwr distr I 1 43 star...

Страница 74: ...Section 7 ILLUSTRATIONS AND PARTS LIST 68 02250148 529R00 7 15 ENCLOSURE AIR COOLED...

Страница 75: ...l rear left 02250146 032 1 12 grille enclosure end 02250146 432 1 13 panel assy end v 200ts 02250146 439 2 14 clamp wire 43194 8 15 panel 20 25 enclosure 84 230485 1 16 support member 20 25 encl 23151...

Страница 76: ...Section 7 ILLUSTRATIONS AND PARTS LIST 70 02250148 555R00 7 16 ENCLOSURE WATER COOLED...

Страница 77: ...ure end 02250146 432 1 14 panel assy end v 200ts 02250146 439 2 15 clamp wire 43194 8 16 panel 20 25 enclosure 84 230485 1 17 support member 20 25 encl 231516 2 18 guard fan 20 diameter 241137 1 19 gr...

Страница 78: ...Section 7 ILLUSTRATIONS AND PARTS LIST 72 7 17 DECAL GROUP...

Страница 79: ...891 1 3 sign warning sever fan 049855 1 4 sign danger electrocution 049850 1 5 sign air breathing danger 250027 935 1 6 sign warning comp oil fill cap 049685 1 7 decal warning auto start 250017 903 1...

Страница 80: ...Section 7 ILLUSTRATIONS AND PARTS LIST 74 7 17 DECAL GROUP...

Страница 81: ...tional I 02250069 399 1 14C decal 230 3 60 volt international I 02250069 397 1 14D decal 400 3 50 volt international I 02250069 405 1 14E decal 575 3 60 volt international I 02250069 400 1 15 decal IS...

Страница 82: ...Section 7 ILLUSTRATIONS AND PARTS LIST 76 7 17 DECAL GROUP...

Страница 83: ...045 2 26 decal earth ground international 02250075 046 1 27 decal PE designation 02250075 540 1 28 decal auto start 041065 1 29 decal fluid stop valve P N 016742 410239 1 30 decal Sullair 2 5 X 20 bl...

Страница 84: ...Section 7 ILLUSTRATIONS AND PARTS LIST 78 7 17 DECAL GROUP...

Страница 85: ...Technology black 02250148 572 1 decal Sullair Smart Technology white 02250148 571 1 37 decal 24 KT black 3 x 4 02250061 018 1 38 decal V 200TS black 2 50 open model 02250146 008 1 decal V 200TS black...

Страница 86: ...Section 7 ILLUSTRATIONS AND PARTS LIST 80 7 18 DECAL LOCATIONS AIR COOLED OPEN VSD Inside Electrical Enclosure...

Страница 87: ...surfaces 407408 3 13 decal fluid stop valve P N 016742 410239 1 14 decal warning mixing fluids 02250110 891 1 15 decal fluid I 1 16 sign warning comp oil fill cap 049685 1 17 decal water drain 250022...

Страница 88: ...Section 7 ILLUSTRATIONS AND PARTS LIST 82 7 19 DECAL LOCATIONS AIR COOLED OPEN VSD Outside Electrical Enclosure...

Страница 89: ...surfaces 407408 3 13 decal fluid stop valve P N 016742 410239 1 14 decal warning mixing fluids 02250110 891 1 15 decal fluid I 1 16 sign warning comp oil fill cap 049685 1 17 decal water drain 250022...

Страница 90: ...Section 7 ILLUSTRATIONS AND PARTS LIST 84 7 20 DECAL LOCATIONS WATER COOLED OPEN VSD Inside Electrical Enclosure...

Страница 91: ...08 3 13 decal fluid stop valve P N 016742 410239 1 14 decal warning mixing fluids 02250110 891 1 15 decal fluid I 1 16 sign warning comp oil fill cap 049685 1 17 decal water drain 250022 810 2 18 sign...

Страница 92: ...Section 7 ILLUSTRATIONS AND PARTS LIST 86 7 21 DECAL LOCATIONS WATER COOLED OPEN VSD Outside Electrical Enclosure...

Страница 93: ...08 3 13 decal fluid stop valve P N 016742 410239 1 14 decal warning mixing fluids 02250110 891 1 15 decal fluid I 1 16 sign warning comp oil fill cap 049685 1 17 decal water drain 250022 810 2 18 sign...

Страница 94: ...Section 7 ILLUSTRATIONS AND PARTS LIST 88 7 22 DECAL LOCATIONS AIR COOLED ENCLOSED MODEL...

Страница 95: ...cal V 200TS black 4 00 canopy model 02250146 007 1 6 decal fork lifting 241814 4 7 decal variable displacement 02250146 268 1 8 decal VSD supply matches demand 02250146 359 1 9 decal ISO 9001 02250057...

Страница 96: ...Section 7 ILLUSTRATIONS AND PARTS LIST 90 7 23 DECAL LOCATIONS WATER COOLED ENCLOSED MODEL...

Страница 97: ...lacement 02250146 268 1 8 decal VSD supply matches demand 02250146 359 1 9 decal ISO 9001 02250057 624 1 10 decal 2 stage air end 02250146 358 1 11 decal Energy Savings Soutions 02250146 267 1 12 sign...

Страница 98: ...Section 7 ILLUSTRATIONS AND PARTS LIST 92 7 24 DECAL LOCATIONS CONTROL BOX...

Страница 99: ...6 358 1 11 sign danger electrocution 049850 1 12 decal Sullair 2 5 X 20 black 02250059 054 1 13 decal PE designation 02250075 540 1 14 decal earth ground 02250075 046 1 15 decal protective earth groun...

Страница 100: ...Section 7 ILLUSTRATIONS AND PARTS LIST 94 7 25 WIRING DIAGRAM NON CE 02250145 403R05...

Страница 101: ...Section 7 ILLUSTRATIONS AND PARTS LIST 95 7 26 WIRING DIAGRAM CE 02250145 404R04...

Страница 102: ...3700 East Michigan Boulevard Michigan City Indiana 46360 U S A www sullair com 1 800 SULLAIR U S A Canada Only or 1 219 879 5451 Fax 219 874 1273 PARTS DEPARTMENT Telephone 1 888 SULLAIR Fax 219 874 1...

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