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Section 4

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HOP

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EK

 CONTROLLER USER INTERFACE MANUAL

 

23

02250180-094 R00

DESCRIPTION

4.1

INTRODUCTION 

This section describes the components of the
Controller, the function of each component, and the
various types of displays that may appear on the
display screen. Descriptive lists of all messages
appearing in the display are also provided. 

4.2

TOUCH PAD BUTTON 

DESCRIPTION 

The controller panel has seven touch pads that allow
the operator control of the compressor and enable
adjustment of the machine operating parameters.
Each touch pad and its functions are described
below: 

Start Pad

 

 —Large green pad button used to

start the compressor operation. 

Stop Pad 

 —

Large red key pad used to stop

the compressor operation.  

Up Arrow Pad 

 —Used to navigate “up” the list

of display messages and to increase or change
parameter values for adjustments. 

Down Arrow Pad

 —Used to navigate “down”

the list of display messages and to decrease or
change parameter values for adjustments. 

Return/Reset Pad 

 —Angled arrow key pad

used to return to upper menu when changing
parameters. A long hold is used to clear fault
messages.

Right Arrow Pad

 

 —Used to make selection in

menu screen and to change digits when making
changes to parameters.

Set Pad

 

—Used to save changes to

parameters.  The set pad is also used to manually
load or unload the compressor during operation.

4.3

INDICATOR LED 

DESCRIPTION 

Three LED’s on the controller panel provide
indication of the general state of the machine. 

Power On Indicator 

 (RED LED)

—Lights

whenever power is applied to the controller.

Automatic or Manual Run Mode Indicator 
(GREEN LED)—

Lights when the compressor

operation is set to start and run automatically.  This
LED lights steadily when the motor is running.  

Fault Warning Indicator 

 (RED LED)—

Lights

when a compressor fault has occurred.  The indicator
will remain lit and the compressor will remain
inoperative until the fault condition is remedied.  The
controller display screen will indicate STOP and a
brief description of the cause of the fault.  Refer to

Section 5: Troubleshooting

 on page 29 to resolve

fault conditions. 

S

Содержание ShopTek

Страница 1: ...warranty WARRANTY NOTICE PART NUMBER KEEP FOR FUTURE REFERENCE USER MANUAL SULLAIR CORPORATION The information in this manual is current as of its publication date and applies to controller part numbe...

Страница 2: ...cated at Michigan City Indiana Instruction includes training on the function and installation of Sullair service parts troubleshooting common faults and malfunctions and actual equipment operation The...

Страница 3: ...TRAPMENT SECTION 2 STARTUP PROCEDURES 13 2 1 INTRODUCTION 13 2 2 CONTROLLER PANEL LAYOUT 14 2 3 START UP PROCEDURES 15 2 4 SHUTDOWN PROCEDURE SECTION 3 ADJUSTMENTS 17 3 1 INTRODUCTION 17 3 2 COMPRESSO...

Страница 4: ...RMAL VIEW SERVICE REMINDERS 27 4 8 NORMAL VIEW WARNING MESSAGE 27 4 9 FAULT MESSAGES SECTION 5 TROUBLESHOOTING 29 5 1 TROUBLESHOOTING INTRODUCTION 29 5 2 TROUBLESHOOTING GUIDE 30 5 3 MACHINE BEHAVIOR...

Страница 5: ...rein are applicable to most compressors and the concepts behind these statements are generally applicable to all compressors 1 2 PERSONAL PROTECTIVE EQUIPMENT A Prior to installing or operating the co...

Страница 6: ...including air line anti icer system antifreeze compound or fluid film to accumulate on under or around acoustical mate rial or on any external surfaces of the air com pressor Wipe down using an aqueo...

Страница 7: ...codes or regula tions B DO NOT use air line anti icer systems in air lines supplying respirators or other breathing air utili zation equipment and DO NOT discharge air from these systems into unventi...

Страница 8: ...andling any ungrounded conductors 1 9 LIFTING A If the compressor is provided with a lifting bail then lift by the bail provided If no bail is provided then lift by sling Compressors to be air lifted...

Страница 9: ...a cles at floor level and transport and corner at minimum practical speeds N Make sure pallet mounted compressors are firmly bolted or otherwise secured to the pallet prior to attempting to forklift o...

Страница 10: ...NOTES 10...

Страница 11: ...d to stop the compressor operation Up Arrow Pad Used to navigate up the list of display messages and to increase or change parameter values for adjustments Down Arrow Pad Used to navigate down the lis...

Страница 12: ...ressor 3 Disconnect and lockout power according to lockout tagout procedure 4 Exchange any two of the three fan motor leads at the fan motor starter Refer to the compressor User s Manual 5 Recheck the...

Страница 13: ...mode is desired use the arrow pads to navigate to the Load Mode parameter Press the pad to change the mode Navigate to the desired mode Automatic or Manual Press the pad to accept and save the mode s...

Страница 14: ...NOTES 16 02250180 094 R00...

Страница 15: ...Section 3 3 3 2 COMPRESSOR ADJUSTMENT PROCEDURES The following steps are to be used to modify a control parameter 1 Use UP arrow and DOWN arrow pad on the controller to navigate to select CUSTOMER SE...

Страница 16: ...he stop button RESTART TIME Set time sec that must pass after the machine is stopped before it can be restarted ON OFF MODE Used to specify LOCAL or REMOTE starting When REMOTE mode is set user must p...

Страница 17: ...ler display language POWER FREQ Select incoming power frequency PHASE PROT Select incoming power phase protection to be INACTIVE DRAIN OPEN Set time sec for drain to remain energized Machines are not...

Страница 18: ...H XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH XXXXH DRAIN REMOTE REMOTE STAR DELTA TIME LOAD DELAY TIME UNLOAD RUN TIME STOP DELAY TIME RESTART TIME ON OFF MODE LOCAL AUTO LOAD MODE CLEAR OIL FILT...

Страница 19: ...compressor will stop after running unloaded for the period set in the UNLOAD RUN TIME setting When operating in a group of sequenced compressors this removes only this compressor for service If the co...

Страница 20: ...NOTES 22 02250180 094 R00...

Страница 21: ...values for adjustments Return Reset Pad Angled arrow key pad used to return to upper menu when changing parameters A long hold is used to clear fault messages Right Arrow Pad Used to make selection i...

Страница 22: ...ure and the internal temperature of the compressor package Figure 4 3 Display Screen Normal View Example The Display Screen will also display fault conditions when they occur MAIN STATUS VIEW The Main...

Страница 23: ...n s Normal View See Figure 4 6 Figure 4 6 Compressor Operating Mode Display The compressor operating modes are described below Automatic mode Indicated by the word AUTO appearing in the upper line of...

Страница 24: ...played as compressor initiates startup processes A timer is also displayed which counts down the start time This time is set with STAR DELTA TIME in the CUSTOMER SET menu RUN MODE Displayed after the...

Страница 25: ...ons to be taken Figure 4 9 Controller Display Normal View Warning Message 4 9 FAULT MESSAGES When a Fault condition occurs the machine will shut down and the display will indicate STOP on the upper li...

Страница 26: ...NOTES 28 02250180 094 R00...

Страница 27: ...ck for loose wiring b Check for damaged piping c Check for parts damaged by heat or an elec trical short circuit usually apparent by discol oration or a burnt odor Should your problem persist after ma...

Страница 28: ...e button Check wiring Replace button if necessary HIGH PRESSURE Faulty pressure sensor Check and replace pressure sensor if defective High pressure Check operation of valves and controls Faulty unload...

Страница 29: ...NOTES 69...

Страница 30: ...sors LTD Princes Highway Hallam Victoria 3803 Australia Telephone 61 3 9703 8000 Fax 61 3 9703 8053 www championcompressors com au SULLAIR CORPORATION 3700 East Michigan Boulevard Michigan City Indian...

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