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STUDER Innotec

                        

 

 

 

 

 

  

XP-COMPACT 

 

 

User manual    

 

 

   XP-COMPACT V5.1 E 

 

                         

4 

1.5 Precautions 

This manual must be readily available for the user at all times. The user must be familiar with the 
precautions and safety aspects. 
During operation of XP-COMPACT, high voltages are generated at the connections and inside of 
the appliance which could be deadly fatal. Work on the appliance and on the installation should 
only be carried out by qualified and trained personnel.  
The whole installation connected with the XP-COMPACT must comply with the respective valid 
codes and ordinances. 
Persons without the written authorization from STUDER INNOTEC are strictly forbidden to carry 
out any changes or repairs on the appliances. For authorized changes only original parts are to be 
used. 
The XP-COMPACT may only be used when it has been installed in accordance with these instruc-
tions and all parts have been correctly assembled and installed. 
On the IN- and OUTPUT points of the XP-COMPACT only the already selected energy sources 
and consumer appliances should be connected. 
In order to carry out any maintenance or repair work on the XP-COMPACT without danger, all 
connections must be disconnected beforehand. 
 
Caution: Even when a XP-COMPACT has been disconnected from the all connections, at the 

OUTPUT point there could still be deadly fatal voltages present. To remove these voltages 

you must switch the XP-COMPACT ON with the ON/OFF switch. After one minute the elec-

tronics are discharged and any work can now be safely carried out. 

 
The XP-COMPACT is only suitable for internal use and under no circumstances should it be sub-
jected to snow, rain, or any other wet conditions 
By installations in motorized vehicles the XP-COMPACT must be protected from water-spray and 
any other wet conditions.. 
The XP-COMPACT may only be connected to lead –acid or lead-gel batteries. 
 
Caution: In normal use lead-acid and lead-gel batteries give out explosive gases. Never smoke or 
allow a spark or flame in the vicinity of batteries. The batteries must always be stored or placed in 
a well ventilated area, they should be placed in such a way that there is no danger of short circuit-
ing through carelessness. Never charge frozen batteries. 
 
The XP-COMPACT is not to be used or sold for life support equipment or applications.  

1.6 Special 

Precautions 

While working on batteries there should always be a second person close to you or within your 
voice range, in case help is needed. 
Plenty of fresh water and soap must be ready at hand so that in case of acid coming in contact with 
skin, eyes and clothes, the areas in question can be thoroughly washed. 
If acid enters the eyes, you must thoroughly wash the eyes with cold running water for at least 15 
minutes. It is recommended that you immediately consult a medical doctor. 
Baking powder neutralizes battery acid electrolyte. Always keep some at hand.  
Special care must be taken when working with metal tools near or on the batteries. With tools such 
as screwdrivers, spanners etc. short-circuits can result. Sparks produced by the short circuit can 
cause an explosion. 
When working on batteries all personal metal items such as rings, necklaces and bracelets must 
be removed. Batteries are so powerful that short-circuit with these items can melt them and thus 
cause severe burns. Always follow the battery manufacturer’s instructions. 
Under certain conditions the XP-COMPACT or a connected generator can start automatically. 
While working on an electrical installation you must ensure that these appliances are disconnected 
beforehand from the installation.  

Содержание XP-COMPACT XPC 1400-12

Страница 1: ...ersystem XP COMPACT XPC 1400 12 XP COMPACT XPC 2200 24 XP COMPACT XPC 2200 48 Remote control RCC 01 Temperature sensor CT 35 Solar charge controller XPCxxxx S AC cable cover CFC 01 IP 23 top cover C IP23 STUDER INNOTEC TEL 41 0 27 205 60 80 Rue des Casernes 57 FAX 41 0 27 205 60 88 CH 1950 SION EMAIL info studer innotec com ...

Страница 2: ...terminals connections 8 3 5 CONNECTING PANEL FRONT SIDE 8 3 6 CABLING WIRING 9 3 6 1 Pre installation settings 9 3 6 2 Connection to battery 9 3 6 3 Connecting the 230Vac Consumer Appliance AC OUTPUT 9 3 6 4 Connecting the 230Vac Input AC INPUT 9 3 6 5 Connecting the Solar modules SOLAR Only with solar option 9 3 6 6 Connection to Auxiliary Contact 10 3 6 7 Connection to Temperature Sensor Temp 10...

Страница 3: ...ACT AND ON OFF CONTROL 17 5 6 MANUAL CONTROL OF THE AUXILIARY CONTACT 17 6 Programming 17 6 1 STANDARD SETTING 18 6 1 1 Battery voltage 18 6 1 2 Auxiliary contact 18 6 2 RESET VALUE 18 6 3 BATTERY VOLTAGES AND ABSORPTION TIME 18 6 3 1 Table of voltage and timing threshold 18 6 3 2 Set the voltage and timing threshold 18 6 4 PROGRAM THE AUXILIARY CONTACT 19 6 4 1 Principle 19 6 4 2 The programming ...

Страница 4: ... is valid for uses and operating possibilities mentioned in this manual The warranty period for the XP COMPACT is 2 years 1 3 Warranty Disclaimer We do not accept any responsibility for any damages occurring through use manipulation working situation and handling which are not explicitly mentioned in these operating instructions Following cases are not covered by the warranty High voltage at INPUT...

Страница 5: ...rized vehicles the XP COMPACT must be protected from water spray and any other wet conditions The XP COMPACT may only be connected to lead acid or lead gel batteries Caution In normal use lead acid and lead gel batteries give out explosive gases Never smoke or allow a spark or flame in the vicinity of batteries The batteries must always be stored or placed in a well ventilated area they should be ...

Страница 6: ...wer transistors a toroidal transformer and a fast regulating system make up a robust and reliable inverter with highest efficiency A 1 20 Watt adjustable charge detection system serves to provide the smallest energy consumption and ensures a long life for the battery 2 2 2 The transfer system XP COMPACT can be connected to an AC source for example a stand by emergency generator or the AC network W...

Страница 7: ...th the XP COMPACT batteries can be charged with a generator and with the solar modules at the same time The charging of batteries with both energy sources is carried out fully automatically 2 2 5 Remote control As an option a remote control can be connected to XP COMPACT Extra display and program ming possibilities are available on the remote control see Chap 5 The remote control is supplied with ...

Страница 8: ...and reach up to 80 de gree Celsius 3 3 Protection cover IP23 This cover IP23 Order ref C IP23 can be easily ins talled after the fixation of the XP COMPACT To install it release a little the too screws down and more the two up Then insert the IP 23 cover between the XP COMPACT and the wall The cover must touch the screws Lock on the four screws it s ready 3 4 Connections 3 4 1 General instructions...

Страница 9: ...ote control Caution Check battery polarity before connecting A wrong connection could damage the system BATTERY Temp sens AC OUT AC IN N L H G K F E C B M A N L D J A Battery Battery cable already installed B SOLAR Connecting terminal for Solar modules C Remote contr Connecting terminal for Remote Control RCC 01 D Equalize Slide switch for equalization of the Battery E Transfer delay Slide switch ...

Страница 10: ...low If the LED 12 Battery Low High is blinking the battery charge is too high Caution With a wrong battery voltage the XP COMPACT can be destroyed For example connecting a XPC 1400 12 to a 48V Battery Nevertheless if the XP COMPACT had been connected with reverse polarity it is highly probable that the fuse inside the casing is broken Before opening the casing cover all terminals must be disconnec...

Страница 11: ...ck now the connector is locked in place The same applies to the plug in the Remote Control The length of the cable for Remote Control should not exceed 40m We deliver it with 20m cable 3 6 7 Connection to Temperature Sensor Temp The Temperature sensor CT 35 is connected in the terminal marked Temp with a RJ11 6 connec tor The Temperature Sensor can be plugged IN or plugged OUT during any operating...

Страница 12: ...t the AC IN input 2 CHARGER Battery Charger is working The input voltage is out value voltage or frequency 3 SOLAR CHARGE Connected Solar modules are delivering energy 4 Program Program mode for Aux Contact 5 Contact active Auxiliary Contact is activated 6 Contact manual Aux Cont manually activated 7 Transfer system is active Input AC voltage is directly connected to AC OUT outlet Transfer system ...

Страница 13: ... appliance 230Vac up to the nominal power of your XP COMPACT can be operated Thanks to the generous dimensioning of the XP COMPACT you can operate appliances requiring higher power than the nominal power of the XP COMPACT for a short time The XP COMPACT provides up to 3 times the nominal power to start motors 4 6 1 Charge detection system Standby In order to avoid unnecessary discharge of the batt...

Страница 14: ...low voltage then it synchronizes the aux contact with the alarm signal In this way for example an emergency back up system can be started without any break in the energy supply The low voltage is set to 11 8V 23 6V 47 2V These settings are standard for most batteries These voltage levels are maintained by the built in Battery Management System of XP COMPACT by matching the load and the battery con...

Страница 15: ...e XP COMPACT is acting as a consumer load like any other connected load to the grid or the generator His consumption should be added to the consumption of every active consumer connected at the AC output of the XP COMPACT The maximum used current used by the charger is limited to 6A This mean that the minimum required current from the source is 6A or greater If that s not the fact the charging cur...

Страница 16: ...on front with the cable connections The XP COMPACT provides a break free alternating voltage for the consuming appliance A quick transfer switch is not always sensible nor is it always desired For example when the consuming appliances are operated by a small back up generator an over load of a short duration on such a generator i e start of a vacuum cleaner etc has the effect of decreasing the vol...

Страница 17: ...n be extended to 40m The Remote Control is suitable for surface mounting on the wall or on to a switch board It is fixed with 4 screws All operating controls and displays except from level adjustment are available on the Remote Control Several extra features are implemented in the remote control A charging current monitor 25 Output power monitor 25 The battery status monitor Auxiliary contact prog...

Страница 18: ... active in case of an alarm of the XP COMPACT The Control Input is connected in parallel to the ON OFF push button The XP COMPACT can be switched on or off through this input with an impulse button or an impulse contact Order Number for Remote Control RCC 01 Dimensions H x B x T 111 5 x 136 5 x 25mm Caution No external voltage should be connected to this Input Control 5 6 Manual control of the aux...

Страница 19: ...ll confirm the comeback to the factory settings The inverter switches off after this operation It can be turned on again after the beep 6 3 Battery voltages and absorption time The voltage levels low voltage float charge end of charge and equalization and the duration of the absorption charge can be changed The display of these voltages and the times in the program mode are in accordance with the ...

Страница 20: ...e switching on and off of this contact can be freely programmed for every operating situation of the XP COMPACT witch situation is indicated with a LED There is no limitation to its application and it is left to your wishes and desires as to where and how you would like to use it 6 4 1 Principle The Auxiliary Contact can be basically programmed for any operating situation of the XP COMPACT which i...

Страница 21: ... overtemp One of the 4 LED 15 to 18 or 10 will be chosen as the cut off criteria The second prior ity loads will be supply only if the battery as a sufficient residual capacity 6 5 Disabling some of the XP COMPACT functions Each different function charger inverter and transfer can be disabled This is useful for specific applications witch required to disable some of these tree functions If you pre...

Страница 22: ... maintenance Keep the appliance clean and from time to time wipe it clean with a damp cloth 8 CE Compliance Hereby we state that the products described in this user manual meet the following standards EN 61000 6 1 EN 61000 6 3 EN 55014 EN 55022 EN 61000 3 2 Dir 89 336 EEC LVD 73 23 EEC EN 50091 2 EN 60950 1 CH 1950 Sion the 1st of January 2003 STUDER INNOTEC R Studer ...

Страница 23: ...Correction PFC EN 61000 3 2 Optional solar charger 4 stages I U Uo Equalize every 25 cycles Maximum PV open circuit voltage V 25V 45V 90V Maximum charge current A 30A 30A 20A Working principle I U Uo Equalize every 25 cycles Shunt Battery control thresholds and times adjustable by the user Absorption time 0 4 h End charge cycle voltage 14 4V 28 8V 57 6V Floating voltage 13 6V 27 2V 54 4V Equalizat...

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