background image

 

 

Surface to Surface Inc.

®

 

 

Operators Manual 

 

 ** MAC JR 1200E **

 

USE IN CONJUNCTION WITH M2-E922 MIXER MANUAL (ENCLOSED) 

 

Unit Serial No. _______________ 

 
 
 
 

M2-E922 Mixer 

 

Serial No. ______________ 

 
 
 
 

 

Links relating to this Manual 

 

www.stsmixers.com 

 
 
 

 

 
 
 
 
 
 
 

 

         

 STS-175  Rev. 03/12/19 

 

 

 

 

 

www.stsmixers.com

 

Dealer 

Содержание MAC JR 1200E

Страница 1: ...nual MAC JR 1200E USE IN CONJUNCTION WITH M2 E922 MIXER MANUAL ENCLOSED Unit Serial No _______________ M2 E922 Mixer Serial No ______________ Links relating to this Manual www stsmixers com STS 175 Re...

Страница 2: ...200E Foot Print top view 13 MAC JR 1200E General Data Sheet 14 15 Identifying Your Machine Components 16 SECTION II Description Care and Maintenance Base Skid with Tanks 18 20 Internal Tank Nozzles 21...

Страница 3: ...5 Mixing New Drilling Fluid 36 Transferring New Drill Fluid to Active Tank 37 Agitating the Active Tank 38 Cleaning the Dirty Fluid for Re use 39 Shutdown cleanup storage Warm weather 40 Cold freezing...

Страница 4: ...4 TABLE OF CONTENTS PAGE SECTION VII OEM Repair Information Leveling Jack Breakdown 51 Gruvloc Pipe Couplings 52 54 SECTION VIII Parts Manual MAC JR 1200E PARTS MANUAL 56 63...

Страница 5: ...ntenance including without limitation failure to inspect and maintain improper repair use of unapproved parts cracked engine heads and blocks unless caused by the failure of an internally lubricated p...

Страница 6: ...s safety alert symbol appears with most safety statements It means attention become alert your safety is involved Please read and abide by the message that follows the safety alert symbol DANGER WARNI...

Страница 7: ...personal injurywill result NEVER A TTEMPTTO REMOVE OR CLEA N THE HYDRO CYCLONES CAUTION DO NOTPOSITION ANY PARTOF YOUR BODY over the un der flowor over flowbox while operating DANGER IN AN EMERGENCY...

Страница 8: ...Y BE PRESENT andwill spill ou t whenpipingor hoses are removed CAUTION NEVERLEAVE LIQUID INT HE PIPING HOSES OR T ANK duringfreezingweather conditions as damagewill result Followinstructionfor winteri...

Страница 9: ...ference WARNING REFERT OTHE SAFET Y ST AT EM ENT S INTHE OEM M ANUALS SUPPLIED AND T HIS M ANUAL REGARDINGT HESE OPERAT IONS CAUTION T he manufacturer shouldbe consulted whenconsideringalternative use...

Страница 10: ...l Protection recommendations e Personal dangers f Equipment dangers g Maintenance instructions h Fluid flow direction SOME EXAMPLES FOUND ON THE EQUIPMENT A Valve Operations Personal Protection Read a...

Страница 11: ...11...

Страница 12: ...When the unit is to be transported it is jacked up letting the wheels rotate down and into position were they are secured and locked in place creating 12 of ground clearance for transporting over unev...

Страница 13: ...DWR NUM Surface to Surface Inc MAC JR 1200E 01 17 13 MAC JR 1200E 12 73 work mode 36 work mode 86 transport mode Transport mode wheels down tongue extended Work mode wheels up tongue retracted 96 212...

Страница 14: ...new drilling fluid in the rear 300 us gallon tank A set of 5 1 injector nozzles in combination with a rolled bottom tank design keeps the fluid agitated and consistent When the operator has the proper...

Страница 15: ...ght weight for easy transportation Hopper Height Size 26 1 2 High Holds of a bag Low hopper height reduces back strain Mixing System 2 Renowned StS Mixing System Fast efficient with high shearing abil...

Страница 16: ...16 MAC JR 1200E Identifying Your Machine Components Location of Tags and PIN Plates...

Страница 17: ...17 SECTION II Description Care and Maintenance...

Страница 18: ...and a rubber tire On top of the rotating arm is a sliding lock plate that stops the arm assembly from rotating while in the transporting position There is a grease fitting located on the end of each...

Страница 19: ...nstalling the cover back on the tank Do not over tighten The tanks should be checked regularly for any debris or sediment that may have accumulated on the bottom and cleaned out before the next use Ea...

Страница 20: ...The front Active tank has labeled discharge ports Fig 3d located on both sides were the connection for the drilling rig is to be made A valve is mounted to this discharge port to stop the flow of flu...

Страница 21: ...uid passing through the internal tank jets is at a very high pressure and extreme caution should be used when viewing the inside of the tank Fig 4b Fig 4a Fig 4c WARNING NEVER USE BODYPA RTS OR FOREIG...

Страница 22: ...and 3 way ball valves The fluid flow direction is decaled on the pipes to aid in the operation of the unit When fluid if routed through the discharge pipes it is under pressure and should be treated...

Страница 23: ...be fully retracted when in the transport mode to avoid being bent These jacks will require little maintenance other than to keep clean of mud and debris and should be serviced as per the service sche...

Страница 24: ...must be in the work mode wheels up and level for the head assembly to work properly This will allow the fluid to flow in the proper directions out the outlets and stop pooling of the fluid in the box...

Страница 25: ...s settled out and collected on the bottom of the manifold Fig 8 DANGER IN AN EMERGENCY ST OP the mixer pumpingunit tohalt the pump andfluidflow DANGER NEVER ATTEMPTREPAIRS OR DISASSEMBLY without shutt...

Страница 26: ...nd is too great for the cone to handle If no fluid is discharging from the apex the cone is plugged and will require shutting off the flow to the manifold and dissembling the cone and to be cleaned As...

Страница 27: ...sed in the drilling process The over flow box should be rinsed daily with fresh water to clean any residue remaining in the box The hydro cyclone hoses canes should be checked daily and every time the...

Страница 28: ...will stop fluid flow and render the box inoperable The 3 NPT threaded outlet allows for a hose connection to route the discharge away from the unit for disposal If routing the fluid away from the unde...

Страница 29: ...er or when rotated routes the fluid flow to valve B It should also be noted that in the M2 922 operators manual a second 3 way valve was located under this valve and attached to the pump suction inlet...

Страница 30: ...30 SECTION III Set up and Connection of Unit in Detail...

Страница 31: ...using both jacks raise the unit approx 2 higher This will take the weight off of the wheel s rotating arm and sliding lock plate The sliding lock plate can be slid back onto the rotating arm thus dise...

Страница 32: ...JR 1200 Shown in Work Mode All hoses to be kept as short as possible Unit is on the ground and leveled Fig 11 DANGER NEVER ATTEMPT TO PUT THE UNITINTO OPERATION without loweringth e unit tothe ground...

Страница 33: ...the way to the top position where they will not get caught or bent while traveling Go to the front jack and raise the unit up to the height required for the towing device Pull extend the tongue all th...

Страница 34: ...34 SECTION IV Operating the MAC JR 1200 Unit...

Страница 35: ...nsure there is sufficient water in the Mixing Tank to insure the centrifugal pump does not run dry CHECK to ensure the ball valve on the M2 922 mixer filter shear connected to the internal tank nozzle...

Страница 36: ...his allows time for the 1st bag to be mixed well into the fluid and will now aid to suspend all remaining dry product that is added in the fluid in the tank to achieve a better shear and stop any buil...

Страница 37: ...nk Switch the M2 922 mixer motor OFF Rotate the 3 way valve A to position Flow to valve Mixer Leave the 3 way valve B to position Flow to active tank nozzles You are now ready to mix another batch of...

Страница 38: ...les Switch the M2 922 mixer motor ON The M2 922 mixer will now draw the fluid from the Active tank and return it back to the Active tank thru the nozzle keeping the fluid in the tank rolling DANGER IN...

Страница 39: ...and STOP ROTATING WHEN THE PRESSURE GAUGE IS AT 32PSI CAUTION Excessive fluid pressure WILL damage the hydro cyclones The M2 922 mixer is now drawing the fluid from the Dirty tank and routing enough...

Страница 40: ...the over flow box with clear water Rinse out the under flow boxes with clear water Additional Week End Shut Down Follow Week End Shut Down Instructions in the M2 922 operators manual to shut down the...

Страница 41: ...Drill Fluid valve on the Active tank Disconnect the 2 hose quick coupler that connect the cone manifold to the 2 external piping Remove the cone manifold removable inlet end cap and rinse the inside...

Страница 42: ...eaning of the internal and external components of the MAC JR 1200 the following steps should be applied to extend the life of your unit Spray all valves and 2 quick couplers with an oil base lube prot...

Страница 43: ...43 SECTION V Troubleshooting the MAC JR 1200 Unit...

Страница 44: ...the fluid Mix tank nozzle valve closed Open valve Cannot transfer fluid to Active tank 3 way valve s closed or in incorrect position Open or reposition valves see section IV Mix tank suction valve cl...

Страница 45: ...position see Fig 7b Over flow box is overfilling Over flow box outlet is plugged Remove blockage Under flow box is overfilling Under flow box outlet has buildup blockage under weir plate Remove block...

Страница 46: ...46 SECTION VI Periodic Maintenance Repair Information...

Страница 47: ...ean tanks for sediment or debris Check hoses and connections for damage wear cracks Check clamps are tight and safety pins installed Clean Dirty Tank screening basket Flush piping and valves with clea...

Страница 48: ...310 550 400 7 8 490 360 625 450 700 500 875 650 1 725 540 925 675 1050 750 1300 975 Lubricated means coated with a lubricant such as engine oil or fasteners with phosphate and oil coatings Dry means...

Страница 49: ...________________________ __________________________________________ __________________________________________ __________________________________________ __________________________________________ ___...

Страница 50: ...50 SECTION VII OEM Repair Information...

Страница 51: ...51...

Страница 52: ...52...

Страница 53: ...53...

Страница 54: ...54...

Страница 55: ...55 SECTION VIII Parts Manual...

Страница 56: ...41 3 4 5 7 4 8 9 10 35 35 36 37 38 6 39 40 40 1 3 REV DATE DWR NUM Surface to Surface Inc 11 23 12 2 42 43 44 MT3X1500 84 35 41 50 51 1 000 19 20 49 9 11 45 46 47 48 Basket replaces Y strainer 23 52 5...

Страница 57: ...rossbar MT 3X1500 17 A 2 O O Mixer Mount Arm MT 3X150016 O 7 16 x 3 Bolt 7 16 L W 4 7 16 Nut 4 8 7 16 L W 7 16 x 3 1 2 Bolt 7 16 Nut 9 10 11 12 018 310 01720 7 3 B 2 Male Cam loc x Male NPT 1 2 Female...

Страница 58: ...4 65 66 67 68 69 70 71 51 52 52 52 52 52 52 52 52 52 52 52 52 53 54 54 54 54 54 54 51 55 55 55 55 55 57 57 58 59 60 61 61 61 61 61 61 62 62 64 65 65 62 67 68 69 71 72 74 75 76 77 78 79 80 81 82 83 90...

Страница 59: ...Suction 1 2 Suction Manifold 1 2 Groove Bolt Type Clamp 020 390 00026 3 7 2 EPDM gruvlock seal gasket 020 390 078640 2 Grooved Butterfly Valve 023 7005 011049 3 2 Grooved End Cap 020 390 03014 6 B 11...

Страница 60: ...4 grip Over Flo Box Manifold 1 4 L W 1 4 Nut 1 4 x 2 1 2 Bolt Pressure Gauge Cone Hose 3 Hinge Loc Coupler 3 Coupler EPDM Gasket Manifold Removable End 2 NPT 90 Street Elbow 2 Female Can loc x Female...

Страница 61: ...1 1 085 B1OE 22 Right 4 085 27 290 BC 1 1 Brake Drum Assembly less 5 Wheel Spindle with Flange c w 5 1 14 Castle Nut Cotter Pin 1 1 SAE Flat Washer MAC JR 1200 WHEEL ASSEMBLY with ELECTRIC BRAKES P N...

Страница 62: ...6 3 8 x 3 FHSCS 076 24294 2 3 8 L W 076 33622 3 8 Nut 076 36306 2 2 B B B B 7 8 9 PAINT B Black 10 1 1 1 2 3 8 L W 076 33622 3 8 Nut 076 36306 2 2 Lift Jack Head Lift Jack Post MT 3X1500 97 H MT 3X150...

Страница 63: ...63...

Отзывы: