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Original assembly/operating instructions Gear limit switch Type series 51 • No. 151-00004 H • 01.2018 

12 

2.15 

Safe handling with electrical hazards 

2.15.1 

Responsibility of the operator 

The operator is responsible for ensuring that the machine is operated in a technically perfect condition: 

 

The  operator  must  ensure  that  electrical  units  are  only  mounted,  modified  and  maintained  by  a  qualified 
electrician  or  under  the  direction  of  a  qualified  electrician,  in  line  with  electrotechnical  regulations.  The 
operator must further ensure that the electrical equipment and units comply with electrotechnical regulations. 

 

Live parts must be protected against accidental contact. 

 

If a defect is detected in an electrical unit, i.e. if it does not comply or no longer complies with electrotechnical 
regulations,  the  operator  must  ensure  that  the  defect  is  repaired  immediately,  and  that  the  electrical  unit  is 
not used in a defective condition if it presents an immediate danger. 

 

Work on electrical units is only to be performed by qualified electricians in accordance with electrotechnical 
regulations. Observe all other nationally-applicable guidelines of the respective country of use. 

2.15.2 

Applying the five safety rules 

The five safety rules must be always observed and applied when working on electrical units. 

 

disconnect 

 

secure against reconnection 

 

de-energise 

 

earth and short-circuit 

 

cover or shield any adjacent live parts 

If  it  is  not  possible  to  de-energise  the  unit  due  to  compelling  reasons,  e.g.  when  connecting  the  GCLS,  the 
operator must ensure that: 

 

the type of instruments or tools used in this work eliminate danger due to electric shock or arcing 

 

such tasks are only assigned to personnel qualified to work on live parts 

 

further  technical,  organisational  and  personal  safety  measures  are  determined  and  performed  if  required, 
which ensure adequate protection from danger due to electrical shock or arcing 

2.15.3 

IP protection classes 

After all work that requires the protective casing to be removed or disabled, re-establish the protection class and 
perform an operational check before reconnection. 

2.15.4 

Electromagnetic compatibility 

The GCLS has been constructed and marketed in compliance with relevant legal harmonisation regulations. It is 
the  operator's  responsibility  to  ensure  that  EMC  regulations  for  the  machine  are  observed.  For  any  further 
questions or additional support required, please contact Stromag GmbH after-sales services. 

2.16 

Environmental protection 

The following instructions must always be observed in order to protect the environment. 

 

After the final decommissioning/disposal of the GCLS, ensure that the individual components, as well as any 
possible auxiliary and operating materials, are disposed of in an environmentally-friendly way. 

 

Recycle all metal and plastic components. 

 
 

 

Содержание 51 Series

Страница 1: ...Series 51 Document No 151 00004 H Date 01 2018 Translation of the Original assembly operating instructions Stromag GmbH Hansastra e 120 D 59425 Unna Tel 49 0 2303 102 0 Fax 49 0 2303 102 201 www strom...

Страница 2: ...mental Protection Recycling 10 2 9 GCLS safety devices 11 2 10 Safety symbols pictograms on the GCLS 11 2 11 Wear personal protective equipment 11 2 12 Basic responsibilities of the operator and perso...

Страница 3: ...34 6 4 4 Connect the earth conductor for IP66 housings 34 6 4 5 Connect the earth conductor for IP65 housings 34 6 5 Wiring diagram 35 6 5 1 Electrics 35 6 6 Switching point adjustment 35 6 6 1 Mode o...

Страница 4: ...Original assembly operating instructions Gear limit switch Type series 51 No 151 00004 H 01 2018 4 12 Content Rendition of Declaration of Conformity 42...

Страница 5: ...akes it easier for the operator to familiarise himself with the GCLS and to use it for its intended application This documentation covers various GCLS designs The figures used are partly by way of exa...

Страница 6: ...are able to carry out the work assigned to them and identify and avoid any possible dangers as a result of their professional training knowledge and experience as well as knowledge of the applicable s...

Страница 7: ...onditions of delivery of Stromag GmbH always apply 1 3 2 Copyright This documentation is a certified document as per the terms of the law against unfair competition The copyright is held by Stromag Gm...

Страница 8: ...d in the technical specifications see section 4 1 The GCLS must not be used in potentially explosive areas 2 3 2 Approvals Overview of the respective national and international approvals of the GCLS s...

Страница 9: ...ng 2 7 1 Mechanical dangers Danger due to rotating parts during operation without separating protective equipment or safety shut down 2 7 2 Thermal dangers Danger resulting from contact with hot surfa...

Страница 10: ...m physical injury or material damage if not avoided 2 8 3 Mandatory symbols Basic protection As basic protection when working always wear the listed personal protective equipment 2 8 4 Note NOTE Indic...

Страница 11: ...n addition to the documentation observe and instruct adherence to general legal and other binding regulations on accident prevention and protection of the environment Such obligations can also for e g...

Страница 12: ...isconnect secure against reconnection de energise earth and short circuit cover or shield any adjacent live parts If it is not possible to de energise the unit due to compelling reasons e g when conne...

Страница 13: ...ieces must be observed RECYCLING Dispose of the packaging material according to the local guidelines properly and in an environmentally friendly way 3 2 Scope of delivery On receipt check the delivery...

Страница 14: ...umidity 60 GCLSs of protection class IP00 and IP20 should be stored in their transport packaging if possible For storage periods longer than 12 months the general condition of all parts and the packin...

Страница 15: ...4 0 01 0 02 1000 0 67 6 5 7 085 50 8 0 01 0 02 1200 1 1 11 11 567 31 14 0 02 0 04 1500 1 8 17 5 18 367 19 6 0 03 0 06 1800 2 9 29 30 362 11 86 0 05 0 1 1800 4 7 48 49 573 7 27 0 08 0 16 1800 7 7 75 78...

Страница 16: ...1 0 22 1800 10 9 110 115 714 3 11 0 19 0 4 1800 18 180 188 929 1 9 0 31 0 6 1800 29 4 280 300 000 1 2 0 5 1 0 1800 46 7 470 495 918 0 73 0 84 1 7 1800 77 1 770 809 694 0 44 1 35 2 6 1800 125 1200 1285...

Страница 17: ...connection Fig 1 Information Value Comment Operating life of the contact 10 000 000 Mechanical circuits Operating time 100 Suitable for continuous operation Max speed 1 000 to 1 800 rpm Dependent on...

Страница 18: ...t Positive opening acc to EN 60947 5 1 Annex K Shor circuit protection Utilization category acc to IEC 60947 Conventional thermal current I th Rated Insulation Voltage U i 99 10 A gG 99P 10 A gG 99G 2...

Страница 19: ...N Ambient temperature 80 Fmax 9 N l 13 5 mm for standard shafts on GCLS according to protection class IP20 The following conditions must be observed For drives with a chain drive system timing belt sy...

Страница 20: ...99G Contact changeover with screw connections contact material Gold 99L Contact changeover with soldering pins for PCB contact material Silver 99P Contact changeover with flat plug connections contac...

Страница 21: ...ents 4 2 Dimensional Drawing NOTE Stromag GmbH strongly emphasises that the technical details such as dimensions weights tolerances tightening torques and other technical specifications and units requ...

Страница 22: ...an aluminium housing of protection class IP65 or in a glass fibre reinforced polycarbonate housing in protection class IP66 and IP65 For the protection class of the available designs see the type cod...

Страница 23: ...ld be engaged via a flexible connection a flexible diaphragm coupling for example The ideal drive is carried out over a torsionally stiff flexible coupling with low axial and radial restoring forces T...

Страница 24: ...using this adjustment worm block adjustment 1 As such the relative adjustment of the single contacts to each other remains unchanged When rotating the black adjustment worm by one revolution 360 the...

Страница 25: ...LS the block adjustment setting can be read from the dial 4 on the back panel The indicator disc rotates in parallel to the cam discs After adjusting the final cam disc the indicator 5 should be place...

Страница 26: ...ponds to the switching point angle on the switching point radius of the cam disc Any cam angles 15 345 can be supplied as a special design upon request The usable revolutions enabled by a cam disc on...

Страница 27: ...potentiometer is driven by the potentiometer coupling N max 345 S Max angle of rotation 1470 345 x 4 285 for driving 5 gear potentiometers A C Second shaft end The position feedback system is possible...

Страница 28: ...f PTC heating 1 PTC heating group C Circuit diagram 2 Connecting terminal To avoid water condensation a heating resistor can be mounted in the switch room This heating is designed so that a heat outpu...

Страница 29: ...commissioning the machine always adjust the GCLS first in accordance with the specifica tions in the mounting operating instructions The installation regulations applicable on site and the mounting i...

Страница 30: ...may only be removed directly before assembly For assembly the machine must be located in the corresponding predefined position NOTE When driving screws into the machine side threads the following can...

Страница 31: ...CLS on the machine 1 The connection between the drive shaft 1 of the GCLS and the machine must be positively locked 2 Depending on the installation conditions Mount the GCLS on the housing or input si...

Страница 32: ...t be positively locked 2 Mount the flange 1 with screws 3 For adjusting switching points see section 6 6 2 4 Mount the housing cover see section 6 7 6 3 5 Assembly of the mounting bracket B3 Mount the...

Страница 33: ...on nut 2 as necessary after 2 weeks The cable entry point for the GCLS should be carried out in such a way that no water can be conducted by the cable to the cable gland 6 4 2 Connect the screw connec...

Страница 34: ...epare the ends of the connecting cables with a flat plug 6 mm 1 2 Fit the cable and check that it is securely seated 6 4 4 Connect the earth conductor for IP66 housings Earth conductor connection An e...

Страница 35: ...cam disc assigned to it that is continuously adjustable The cam discs 1 can be adjusted with the adjustment worm 2 independently of one other This adjustment can be carried out without first loosenin...

Страница 36: ...n of the GCLS 2 Switch the machine off and secure it against unintentional commissioning 3 Loosen the housing cover screws and if applicable remove the GCLS housing cover CAUTION Risk of accidents cau...

Страница 37: ...ie Schrauben im Deckel sind gegen Verlieren gesichert 6 7 1 Mount the MH housing IP65 Housing cover assembly 1 Check the housing cover 2 seal 3 for cracks or damage NOTE Replace damaged seals 2 Fit th...

Страница 38: ...be included in the waste disposal cycle Local regulations in the country of operation determine the disposal of components 7 Operation 7 1 Special safety guidelines See operating instructions of the m...

Страница 39: ...Maintenance and inspection intervals In principle no maintenance work or inspections are necessary for the GCLS 8 4 1 Cleaning Dust deposits on the housing of the GCLS are irrelevant in terms of the f...

Страница 40: ...ss clearly that the assembly and or use of parts other than the genuine spare parts supplied by ourselves can negatively change the given constructional characteristics of the GCLS and safety can ther...

Страница 41: ...ess The address for after sales services and the spare parts sales department is Stromag GmbH Hansastra e 120 D 59425 Unna Germany Tel 49 0 2303 102 0 Fax 49 2303 102 201 info stromag com NOTE Should...

Страница 42: ...st part of the product and will be delivered with the product Manufacturer Stromag GmbH Hansastr 120 59425 Unna Germany Resposible for the documentation Head of design dept TB EKM Product designation...

Страница 43: ...Original assembly operating instructions Gear limit switch Type series 51 No 151 00004 H 01 2018 43...

Страница 44: ...Stromag GmbH Hansastra e 120 D 59425 Unna Tel 49 0 2303 102 0 Fax 49 0 2303 102 201 www stromag com info stromag com...

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