Stoelting E131I Скачать руководство пользователя страница 16

8

B. Freezing Cylinder Off-On switch

The Freezing Cylinder Off-On switches are two

position toggle switches used to supply power to the

left or right freezing cylinder control circuit. When

the switch is in the OFF position, the refrigeration

system and auger will not operate. When the switch

is in the ON position, the freezer can be run in the

freezing mode or cleaning mode. The freezer will be

in the sleep mode until a switch is activated.

NOTE

The control on the left side of the freezer also

controls the refrigeration of both mix hoppers.

The left Freezing Cylinder Off-On switch must

be in the ON position any time there is mix in

the freezer, even if the left cylinder is not being

used.

C. Push To Freeze Switch

The PUSH TO FREEZE switch is a membrane or

"snap" switch used to start the freezing cycle.

During initial freeze down, the The Main Freezer

Power switch and  Freezing Cylinder Off-On switch

are placed in the ON position. Next, the PUSH TO

FREEZE switch is pressed and held until the drive

motor and compressor turn on.

NOTE

After the auger drive motor starts, there is a 3

second delay before the compressor starts.

G. Amber Light

During the normal operation, the amber light next to

the PUSH TO FREEZE switch  will illuminate after

the freezer has been idle for the preset cycles.

Before drawing product, press the PUSH TO

FREEZE switch. A horzontal status bar on the LCD

display will begin to fill the screen as product

freezes down. Wait until at least six bars are

dirsplayed or the green light is illuminated before

dispensing.

NOTE

If the freezer shuts off and alternating green and

amber lights flash on the control panel, the freezer

is running in the "cab only " mode (both freezing

cylinders are turned off) or the freezer is in an

error condition. Note the display on the LCD

screen. If the screen displays an error, turn the

Freezing Cylinder Off/On switch to the OFF

position, correct the problem and place the  Freez-

ing Cylinder Off/On switch to the ON position.

(Refer to Troubleshooting in Section 4).

H. Green Light

The green light is used to indicate that the product

has reached the proper consistency and is ready

to be dispensed. The light begins to flash at 98%

of consistency.

I.

Clean Switch

The CLEAN switch is a membrane, or "snap"

switch. When the switch is pushed, the freezing

cylinder's refrigeration system will be OFF and the

auger will rotate for cleaning. The CLEAN mes-

sage will display on the LCD screen. When the

switch is pushed again, the auger will stop and the

amber light will flash indicating the freezer is in the

CLEAN mode. To exit the CLEAN mode turn the

Freezing Cylinder Off/On switch to the OFF

position. If the freezer is left in CLEAN for more

than 30 minutes, it will go into an error mode. See

Section 4 regarding errors

J.

Drive Motor Overload

The internal drive motor overload will trip if the drive

motor is overloaded. It will reset after approximately

10-12 minutes. If the drive motor continues to trip,

refer to Troubleshooting in Section 4.

K. Mix Low Light Indicator

A MIX LOW message will appear on the LCD

display  to alert the operator of a low mix condition.

The message will display when there is approxi-

mately one gallon of mix left in the hopper.  When

the MIX LOW  message is displayed, refill the

hopper immediately.

L. Dispense Rate Adjusters

The dispense rate adjuster limits the opening of the

spigot. To adjust product dispense rate, turn the

adjusting knob clockwise for slower flow and counter-

clockwise for faster flow. It takes at least five complete

turns  of the adjusting knob to  make  a noticable

difference in the dispense rate.

M. High  Head  Pressure  Cut  Out  (water  cooled

models only)

If the head pressure exceeds 445 PSIG (28 bar) , the

high head pressure cutout will trip. The reset button

can be accessed from the top left corner on the right

side panel of the freezer.

N. Front Door Safety Switch

The front door safety switch prevents the auger from

turning when the front door is removed. The switch

is open when the door is removed and closed when

the door is properly installed.

Содержание E131I

Страница 1: ...Model E F131I OWNER S MANUAL Manual No 513536 5 Mar 2009 ...

Страница 2: ......

Страница 3: ...d are certified in the Stoelting Technicare program Model No _______________________ Serial No _______________________ Purchase Date ____________________ Start Up Date ____________________ CALL Distributor _________________________ Phone No _________________________ fill in or affix label ...

Страница 4: ......

Страница 5: ... new parts for freezers built prior to date of change DO NOT ATTEMPT to operate the freezer until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or questions arise in connection with installation operation or servicing of the freezer contact the company at the following location STOELTING LLC Ph 920 894 2293 502 Hwy 67 Kiel ...

Страница 6: ......

Страница 7: ... 3 3 Sanitizing 9 3 4 Freeze Down and Operation 10 3 5 Mix Information 11 3 6 Removing Mix from Freezer 11 3 7 Cleaning the Freezer 12 3 8 Disassembly of Freezer Parts 12 3 9 Cleaning the Freezer Parts 14 3 10 Sanitize Freezer and Freezer Parts 14 3 11 Assembly of Freezer 14 3 12 Routine Cleaning 16 3 13 Preventative Maintenance 16 3 14 Extended Storage 19 3 15 Product ConsistencyAdjustment 19 3 1...

Страница 8: ......

Страница 9: ... to use one barrel only the freezer must be cleaned sanitized and filled with fresh mix daily For more information call your authorized Stoelting Serviceperson Thismanual is designed to assist qualified service person nelandoperatorsintheinstallation operationandmainte nance of the Stoelting Model Endura Futura 131I gravity freezer SECTION 1 SPECIFICATIONS Figure 2 Specifications InformationPacket...

Страница 10: ... power cord provided Automatic safeguard circuit built into electronic control protects major freezer components under normal operating conditions Refrigerant R404a Compressor Endura 8 600 B T U H hr Futura 12 000 B T U H hr Drive Motor 2 3 4 H P Cooling Air cooled requires minimum 3 air clearance on right and left hand side and rear Minimum 10 top clearance Water cooled required 3 8 I D water sup...

Страница 11: ...aintain a safe working environment The labels have been designed to withstand washing and cleaning All labels must remain legible for the life of the freezer Fig 3 Warning Label Locations Labels should be checked periodically to be sure they can be recognized as warning labels If danger warning or caution labels are needed indicate the part number type of label location of label and quantity requi...

Страница 12: ...justment is necessary level the freezer by turning the bottom part of each leg in or out Then separate freezer base gasket and install with the seam to the back and the flat to the bottom C Air cooled freezers require correct ventilation The right side of the freezer is the air intake and must have a 3 7 5cm clearance Air discharges out of the left side of the unit and must have 3 7 5cm clear ance...

Страница 13: ...front of the freezer to the door end of the stand Secure the freezer to the stand with the nuts and lock washers provided Then separate freezer base gasket and install the seam to the back and the flat to the bottom Fig 7 2 5 INSTALLING PERMANENT WIRING WARNING High voltage will shock burn or cause death Turn off and lock out main power disconnect before proceeding with installation Do not operate...

Страница 14: ...6 ...

Страница 15: ...ive noise or vibration occurs SECTION 3 INITIAL SET UP AND OPERATION 3 2 OPERATION CONTROLS AND INDICATORS Before operating the freezer it is required that the operator know the function of each operating control Refer to Figure 9 and 10 for the location of the operating controls on the freezer Additional information on the IntelliTech control including consistency adjustment can be found in Secti...

Страница 16: ...place the Freez ing Cylinder Off On switch to the ON position Refer to Troubleshooting in Section 4 H Green Light The green light is used to indicate that the product has reached the proper consistency and is ready to be dispensed The light begins to flash at 98 of consistency I Clean Switch The CLEAN switch is a membrane or snap switch When the switch is pushed the freezing cylinder s refrigerati...

Страница 17: ...ctive However you should always clean the freezer and parts after using it THE UNITED STATES DEPARTMENT OF AGRICUL TURE AND THE FOOD AND DRUG ADMINISTRATION REQUIRETHAT ALL CLEANING AND SANITIZING SO LUTIONS USED WITH FOOD PROCESSING EQUIP MENT BE CERTIFIED FOR THIS USE When sanitizing the freezer refer to local sanitary regulations for applicable codes and recommended sanitizing products and proc...

Страница 18: ...lator O ring or check if the mix inlet regulator was installed correctly or that the freezer is level F Place the FREEZING CYLINDER OFF ON switch in the ON position then press the PUSH TO FREEZE swtich until the freezer starts E After five minutes place a bucket under the spigot and open spigot to drain sanitizing solution When solution has drained press the CLEAN snap switch to stop the auger All...

Страница 19: ...Product 3 5 MIX INFORMATION Mix can vary considerably from one manufacturer to another Differences in the amount of butterfat content and quantity and quality of other ingredients have a direct bearing on the finished frozen product A change in freezer performance that cannot be explained by a technical problem may be related to the mix When changing from one type of mix to another such as yogurt ...

Страница 20: ...for 10 sec onds to clear the error D Open the spigot to drain the water Remember to place a bucket or container under the spigot to catch the water When the water has drained turn the FREEZING CYLINDER OFF ON switch to the OFF position Allow the freezer barrel to drain completely E Repeat steps Athrough D using a mild detergent solution 3 8 DISASSEMBLY OF FREEZER P ARTS CAUTION Hazardous Moving Pa...

Страница 21: ...emblies from the freezer Pull the augers out of the freezer barrelslowly As the augers are being pulled out carefully remove each of the plastic flights with springs H Keep the rear of the auger shafts tipped up once they are clear of the freezer barrels to avoid dropping rear seals I Wipe socket lubricant from the drive end rear of the auger with a cloth or paper towel J Remove the rear seals K R...

Страница 22: ...hin film of sanitary lubrication to exposed surfaces of the O rings Apply a thin film of sanitary lubricant to metal part of rear seal Also apply a thin film of sanitary lubricant inside the hole of the front of the auger B Assemble the rear seals onto the augers with the large end to the rear Be sure the O ring is in place before installing the rear seal C Lubricate the inside of the auger drive ...

Страница 23: ...handle to the spigot body H Install the spigot bodies with O rings into the front door from the bottom Fig 23 Push straight up until the spigots are in place Install rosette caps CAUTION Overtightening or uneven tensioning of circular knobs may cause damage to front door and cause leaking Hand tighten circular knobs evenly Look for the proper seal between the freezer barrel O ring and front door K...

Страница 24: ...lvemilkstone removal are critical for operators of frozen dessertmachines SANITIZING Kills bacteria Can be effective on clean surfaces only DOES NOT clean or remove milkstone NOTE Using a SANTITIZER on an unclean surface will not guarantee a clean and safe frozen dessert machine Proper Daily Maintenance The Only Way to Assure Food Safety and Product Quality Proper daily maintenance can involve a w...

Страница 25: ...e the ability to remove milkstone Milkstone will become a problem if not remedied with additional products and procedures THE USE OF CHLORINE TEST STRIPS Test strips are used to determine concentrations of active chlorine in sanitizing solutions To use the strips tear off a small portion and submerge it into the sanitizing solution Then compare the color change to the color key on the side of the ...

Страница 26: ...riodic cleaning To clean refer to the following procedures 1 Remove the Phillips head screw from the bottom of the right side panel and then slide the panels down and out 2 To remove the condenser filter grasp the top and pull off Visually inspect for dirt If the filter is dirty shake or brush excess dirt off the filter and wash in warm soapy water Once the filter is clean rinse thoroughly in warm...

Страница 27: ... motor and refrigeration systemwhen the pre programmed consistency is reached The control panels on the front of the freezer allow the operator to adjust each freezing cylinder to create the desired product consistency A Place the FREEZING CYLINDER OFF ON switch in the ONposition B Press the SET button on the Control Panel once Fine Adj will appear on the LCD screen Fig 27 C Press theup arrow butt...

Страница 28: ...20 ...

Страница 29: ...the freezing cylinder Check the mix level on the affected freezing cylinder If the level mix is low add mix Look for ice crystals in the liquid mix in the hopper Ice crystals can clog the mix inlet regulator and prevent mix from entering the freezing cylinder If you find ice crystals in the mix checkthe temperature of the walk in cooler where the mix is stored Excessive compressor run time may als...

Страница 30: ...ce ERRORCONDITION CODE 12 If the control panel displays a left hopper sensor error Error Code 12 place the Freezing Cylinder Off On Switch in the Off position wait 10 seconds and return the switch to the On position If the Control Panel still displays the error condition code call your Authorized Stoelting Distributor for further assistance ERRORCONDITION CODE 13 If the control panel displays a ri...

Страница 31: ...3 F 0 0 1 e v o b a s i r e s n e d n o c y t r i d s i r e s n e d n o C 4 t f o s o o t g n i t t e s y c n e t s i s n o C 5 n e k o r b e r a x i m n i s r e z i l i b a t S 6 n w o d g n o r w d e l b m e s s a s i r e g u A 7 m e l b o r p n o i t a r e g i r f e R 8 h s u p E Z E E R F O T H S U P e h t s s e r P 1 n o d e y a l p s i d s i E V R E S l i t n u t i a W n o t t u b g n i s n ...

Страница 32: ...w n w o d r o t a l u g e r t e l n i x i m e c a l p e R 2 g n i r O r o t a l u g e r t e l n i x i m e c a l p e R 3 h s u r b d e z i t i n a s h t i w n a e l C 4 t c u d o r p h s e r f h t i w r e z e e r f l l i F 5 l a e s r e g u a r a e R s k a e l l a e s r e g u a r a e r f o e c a f r u s e d i s t u O 1 d e t a c i r b u l s i d e g a m a d r o g n i s s i m l a e s r a e R 2 r o d ...

Страница 33: ...upport 1 324509 Decal Cleaning Instructions 1 324566 Decal Wired According To 1 324584 Decal Adequate Ventilation 3 1 324592 Decal Hold Ready 1 324593 Decal Power 1 324594 Decal Attention Heat Sensitive 1 324605 Decal Danger Automatic Start 1 324612 Decal Control 1 324686 Decal Danger Automatic Start 1 324803 Decal Domed Stoelting Logo Large Header Panel 1 324804 Decal Domed Stoelting Swirl Header...

Страница 34: ...26 5 2 AUGER SHAFT AND FACEPLATE PARTS ...

Страница 35: ...ck 2 625133 O Ring Front Door Red 2 666786 Seal Rear Auger Black 2 694255 Spring Auger Flight 6 E131 8 F131 744260 SV Tray Drip 1 744262 Tray Drain Black Plastic 1 744271 Insert Drip Tray Black Plastic 1 744273 Tray Drip Orange Tree Only 1159501 O Ring Bushing Kit 1177429 O Ring Spigot Extension Kit 2149243 01 Mix Inlet Assembly 3 16 Hole Standard Length 2A 2 2177072 Extension Spigot 1 5 2177073 E...

Страница 36: ......

Страница 37: ...obligations remedies are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice of any claimed breach of warranty within the applicable warranty period and c delivers the affected equipment to Stoelting or its designated service location in its original packa...

Отзывы: