background image

Do not service or store the machine near a

naked flame – risk of fire due to the fuel.
Check fuel cap regularly for tightness.
Use only spark plugs that are in perfect condition

and have been approved by STIHL – see "Speci‐

fications".
Inspect ignition lead (insulation in good condi‐

tion, secure connection).
Check that the muffler is in perfect working con‐

dition.
Do not use the machine if the muffler is damaged

or missing – risk of fire! – Hearing damage!
Never touch a hot muffler – risk of burns!
Check the rubber buffers underneath the

machine – the housing must not rub against the

ground – risk of damage!
The condition of the antivibration elements influ‐

ences vibration behavior – inspect antivibration

elements periodically.

3

Sample Applications

3.1

Water must always be used for

wet cutting when working with

diamond abrasive wheels

3.1.1

Extend service life and increase cut‐

ting speed

Always ensure a supply of water to the abrasive

wheel.
3.1.2

Binding dust

The abrasive wheel must be supplied with at

least 0.6 liters of water per minute.
3.1.3

Water attachment

Water attachment on the machine for all types

of water supplies

Pressurized water tank 10 l for binding dust

water tank usable on the cut-off machine cart

for binding dust

3.2

Use composite resin abrasive

wheels with or without water –

depending on version

Depending on the version, resin abrasive wheels

are only suitable for dry cutting or only for wet

cutting.

3.2.1

Composite resin abrasive wheels suit‐

able only for dry cutting

During dry cutting, wear a suitable dust mask.
If fumes or smoke are anticipated (e. g., when

cutting composite materials), wear respiratory

protection.
3.2.2

Composite resin abrasive wheels suit‐

able only for wet cutting

Use abrasive wheel only with water.

To bind dust, the abrasive wheel must be sup‐

plied with at least 1 liter of water per minute. To

avoid a reduction in cutting performance, the

abrasive wheel must be supplied with not more

than 4 liters of water per minute.
After using the abrasive wheel, the wheel should

be allowed to continue spinning at operating

speed for approx. 3 to 6 seconds without water in

order to spin off the water remaining on it.

Water attachment on the machine for all types

of water supplies

Pressurized water tank 10 l for binding dust

water tank usable on the cut-off machine cart

for binding dust

3.3

Observe with diamond and

composite resin abrasive

wheels

3.3.1

Objects to be cut

Must be fully supported

Must be secured so it cannot roll or slip off

Must be prevented from vibrating

3.3.2

Severed parts

With openings, recesses, etc., the sequence of

the cuts is important. Always make the last cut

so that the abrasive wheel does not become jam‐

med and so that the operator is not endangered

by the severed or separated part.
If necessary, leave small ridges that hold the part

that is to be separated in position. Break these

ridges later.
Before finally separating the part, determine:

how heavy the part is

how it can move after separation

whether it is under tension

When breaking out the part, do not endanger

assistants.

English

3 Sample Applications

10

0458-753-8321-C

Содержание TS 480i

Страница 1: ...STIHL TS 480i 500i Instruction Manual 2 34...

Страница 2: ...explained in this Instruction Manual Depending on the machine and equipment ver sion the following pictograms may appear on the machine Fuel tank fuel mixture of gasoline and engine oil Actuate decomp...

Страница 3: ...ne the work if the weather is bad snow ice wind higher risk of accidents The machine may only be used for cutting It is not suitable for cutting wood or wooden objects Asbestos dust is extremely toxic...

Страница 4: ...p erly secure your machine to prevent turnover damage and fuel spillage 2 3 Refueling Gasoline is highly flammable keep away from fire or flame do not spill any fuel no smoking Always shut off the eng...

Страница 5: ...y hand and take a sight check for con centricity and axial running 2 5 3 Storing abrasive cutting wheels Store abrasive wheels in a dry and frost free place on an even surface at constant tempera ture...

Страница 6: ...rd is determined by a stop pin Never push the guard over the stop pin 002BA550 AM Set the abrasive cutting wheel guard correctly Guide particles of material away from the user and machine Note the dir...

Страница 7: ...touch a rotating abrasive cutting wheel with your hand or any other part of your body Examine the workplace Avoid all danger due to damaged piping or electrical wiring The machine must not be used nea...

Страница 8: ...on the version composite resin abrasive cutting wheels are suitable only for dry cutting or only for wet cutting Always use wet cutting with composite resin abrasive cut ting wheels that are suitable...

Страница 9: ...ressure risk of breakage Use up such composite resin abrasive cutting wheels immediately 2 12 1 Cutquik cart Clear a path for the Cutquik cart If the Cutquik cart is pushed over objects the abrasive w...

Страница 10: ...ve wheels suit able only for dry cutting During dry cutting wear a suitable dust mask If fumes or smoke are anticipated e g when cutting composite materials wear respiratory protection 3 2 2 Composite...

Страница 11: ...make certain that the abrasive wheel does not tilt 3 6 Cutting pipes round and hollow bodies Secure pipes round and hollow bodies against vibrations slipping and rolling away Note direction of fall a...

Страница 12: ...tom Outer diameter is greater than the maximum cut ting depth Plan first then cut Several cuts are needed correct sequence is important Turn guard at rear stop 002BA560 AM Always start at the bottom u...

Страница 13: ...issible speed of the abrasive wheel risk of accident The abrasive wheels which have been devel oped by STIHL in cooperation with renowned manufacturers of abrasive wheels are of high quality and tailo...

Страница 14: ...ctile cast iron pipe Do not cut any other materials Risk of accident Never use diamond abrasive wheels with side plating as they jam in the cut and can result in extreme kickback Risk of accident 6 1...

Страница 15: ...l such as sandstone aerated concrete or asphalt Addition of water prevents the formation of built up edges If work continues with dull segments these may soften due to the high heat generated the pare...

Страница 16: ...is possible to acti vate deactivate the electronic water control and adjust the water flow 2 1 370BA085 KN 3 1 Button activate the electronic water control or increase water flow to abrasive wheel 2...

Страница 17: ...unted on the inboard side by the manufacturer The cast arm with guard can also be mounted on the outboard side depending on require ments Assembly on the inboard side is recommended for freehand cutti...

Страница 18: ...slightly and pull it off to the front 3 4 1307BA005 KN Remove the V belt 3 from the front pulley 4 8 1 5 Removing the cast arm with guard 1 3 1 1 2 1307BA006 KN Remove the nuts 1 Remove the starter c...

Страница 19: ...wrench 8 1 7 Mounting cast arm with guard guard on the outboard side 2 2 3 4 1 2 1 1 1307BA007 KN Press the oblong holes 1 in the cast arm and guard on to the studs 2 guiding the rib bed V belt over...

Страница 20: ...the water attachment Remove the adjusting lever Slacken the V belt Remove the V belt guard Remove the cast arm with guard 8 2 1 Preparing the cast arm with guard for inboard mounting 1 2 370BA080 KN...

Страница 21: ...1 1307BA011 KN to tighten the ribbed V belt fit the combination wrench over the tensioning nut as illustrated WARNING The tensioning nut is spring loaded hold the combination wrench securely Turn the...

Страница 22: ...shaft with the combination wrench until the locking pin 1 engages in the bore behind the guard 10 2 Removing an abrasive wheel 2 370BA053 KN Use the combination wrench to loosen and remove the hexago...

Страница 23: ...TIHL Injection deliver full engine performance using gasoline with an alcohol component of up to 25 E25 11 2 2 Engine oil If you mix your own fuel only a STIHL two stroke engine oil or another high pe...

Страница 24: ...not to spill fuel while fueling and do not overfill the tank STIHL recommends use of the STIHL filling system for fuel special acces sory 12 4 Closing the filler cap 1307BA036 KN 1 2 Fit the cap and...

Страница 25: ...A017 KN 4 5 Press the button 4 of the decompression valve Press the manual fuel pump bulb 5 7 10 times even when the bulb is filled with fuel 13 1 Starting 1307BA018 KN Place the cut off machine caref...

Страница 26: ...f fuel Restart the engine 13 4 2 At very low temperatures or if the machine is extremely cold Allow the engine to warm up longer after start ing important the abrasive wheel may begin to rotate Blip t...

Страница 27: ...he law or regulations in some countries or federal states certain operations may only be carried out if a properly serviced spark arresting screen is provided If the engine performance deteriorates ch...

Страница 28: ...can result result in serious inju ries or damage to property Use resistor type spark plugs with a properly tightened adapter nut 17 3 Installing the spark plug Fit the spark plug by hand and screw it...

Страница 29: ...e starter cover 5 over the studs 10 Tighten up the nuts 1 by hand 1307BA026 KN 4 3 Push the V belt guard 4 into place Screw in the bolt 3 and tighten up Insert the water hose into the guide in the V b...

Страница 30: ...f faulty If damaged As required Complete machine Visual inspection con dition leaks X X Clean X Controls Function test X X Manual fuel pump if present Check X Have repaired by a specialist dealer1 X F...

Страница 31: ...rneath the machine check X replace X X Safety information label replace X 22 Main Parts C 7 B A 17 10 18 19 20 3 5 6 1307BA034 KN 1 2 4 9 11 13 14 15 16 21 8 1 Rear handle 2 Throttle trigger lockout 3...

Страница 32: ...cutting wheel must be greater than or equal to the maximum spindle speed of the cut off machine used 23 8 Abrasive cutting wheels TS 480i Outside diameter 300 mm Max thickness 3 5 mm Hole diameter spi...

Страница 33: ...TIHL servicing dealer STIHL dealers are regularly given the opportunity to attend training courses and are supplied with the necessary technical information When repairing the machine only use replace...

Страница 34: ...115 dB A TS 500i 115 dB A Technical documents deposited at ANDREAS STIHL AG Co KG Produktzulassung The year of manufacture and serial number are applied to the product Done at Waiblingen 03 02 2020 AN...

Страница 35: ...26 EC Declaration of Conformity English 0458 753 8321 C 35...

Страница 36: ...www stihl com 04587538321C 04587538321C 0458 753 8321 C 0458 753 8321 C...

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