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SM-BM-21S

SM-BM-21

Operator’s Manual

7

2. SAFETY PRECAUTIONS

1.

Before use, read this Operator’s Manual and complete a training in occupational

safety and health.

2. Use only in applications

specified in this Operator’s Manual.

3. Make sure that the machine has all parts and they are genuine and not damaged.

4. Make sure that the specifications of the power source are the same as those

specified on the rating plate.

5. Connect the machine to a correctly grounded power source.

6. Do not pull the cord. This can cause damage and electric shock.

7. Keep untrained bystanders away from the machine.

8. Before each use, ensure the correct condition of the machine, power source,

power cord, plug, control parts, and milling tools.

9. Before each use, make sure that no part is cracked or loose. Make sure to

maintain correct conditions that can have an effect on the operation of the

machine.

10. Keep the machine dry. Do not expose the machine to rain, snow, or frost.

11. Keep the work area well-ventilated, well-lit, clean, and free of obstacles.

12. Do not use near flammable materials or in explosive environments.

13.

Use only tools specified in this Operator’s Manual.

14. Do not use tools that are dull or damaged.

15. Make sure that the cutting inserts and the milling head are correctly attached.

Remove wrenches from the work area before you connect the machine to the

power source.

16. If the cutting edge of an insert is worn, rotate all inserts by 90°. If all edges are

worn, install new inserts specified in this Operator’s Manual.

17. Use eye protection, ear protection, respiratory protective devices, non-skid

footwear, gloves, and protective clothing. Do not use loose clothing.

18. Do not touch chips or moving parts. Do not let anything catch in moving parts.

19. After each use, clean the machine and the milling head with a cotton cloth and no

chemical agents. Do not remove chips with bare hands.

20. If you are not going to use the machine for an extended period, put anti-corrosion

material on the steel parts.

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Содержание SM-BM-21S

Страница 1: ...15335 E Fremont Drive Centennial CO 80112 1 87STEELMAX FAX 303 690 9172 www steelmax com sales steelmax com OPERATOR S MANUAL S SM M B BM M 2 21 1S S BEVELING MACHINE ...

Страница 2: ...e and width 9 3 1 2 Using the cutting fluid 10 3 2 Adapting for 150 300 mm pipes 11 3 3 Adapting for 300 600 mm pipes option 14 3 4 Operating 15 3 5 Replacing the cutting inserts 17 3 6 Replacing the milling head 18 4 SPARE AND WEARING PARTS 19 5 ACCESSORIES 20 5 1 Guide for 300 600 mm pipes 20 5 2 Cutting tools 20 6 WIRING DIAGRAM 21 7 EXPLODED DRAWINGS AND PARTS LIST 22 8 DECLARATION OF CONFORMI...

Страница 3: ...an optional guide the machine can bevel pipes with outer diameters of 300 600 mm 12 24 1 2 Technical data Voltage 1 220 240 V 50 60 Hz 1 110 120 V 50 60 Hz Power 1600 W for 50 Hz 1800 W for 60 Hz Rotational speed 1360 1630 rpm at 230 V 1300 1560 rpm at 115 V Protection level IP 20 Protection class I Milling speed 270 m min 900 ft min for 50 Hz 320 m min 1050 ft min for 60 Hz Maximum bevel width b ...

Страница 4: ...SM BM 21S SM BM 21 Operator s Manual 4 1 3 Dimensions 441 mm 17 4 339 mm 13 4 366 mm 14 4 ...

Страница 5: ...sign Fig 2 View of the machine and the control panel Depth knob Bevel width scale Bevel angle scale Screws locking the bevel angle Depth lock lever Power switch START STOP Operating mode lamp Overload lamp Guide set Milling head Milling head cover ...

Страница 6: ...it 2 Cutting insert 10 units 3 Metal box 1 unit 4 8 mm hex wrench 1 unit 5 6 mm hex wrench 1 unit 6 4 mm hex wrench 1 unit 7 12 mm flat wrench 1 unit 8 T15P torx screwdriver 1 unit 9 Oil for stainless steel 1 unit 10 Grease for screws 1 unit Operator s Manual 1 unit 1 2 4 5 6 7 8 9 3 10 ...

Страница 7: ...ne dry Do not expose the machine to rain snow or frost 11 Keep the work area well ventilated well lit clean and free of obstacles 12 Do not use near flammable materials or in explosive environments 13 Use only tools specified in this Operator s Manual 14 Do not use tools that are dull or damaged 15 Make sure that the cutting inserts and the milling head are correctly attached Remove wrenches from ...

Страница 8: ...l remove parts and tools only after you unplug the machine from the power source 22 Repair only in a service center appointed by the seller 23 If the machine falls is wet or has any damage stop the work and promptly send the machine to the service center for check and repair ...

Страница 9: ... To do this loosen the lock lever Fig 3 rotate the knob to set 0 on the bevel width scale and tighten the lever Fig 3 Initial setting the bevel width to zero To set the required bevel angle Fig 4 use the 6 mm hex wrench to loosen two side screws Rotate the guide set to get the required angle on the scale and tighten the screws in this new position Fig 4 Setting the bevel angle 45 is set on the dra...

Страница 10: ... scale shows about 9 mm 6 16 Increasing the depth at this angle will distort the bevel The maximum bevel width b 21 mm 13 16 is for 45 Find the required bevel width for the required angle in practice To do this gradually increase the penetration of the milling head into the workpiece 3 1 2 Using the cutting fluid Before you bevel stainless steel put the supplied oil onto the workpiece as shown in ...

Страница 11: ...screws 1 Fig 6 and remove the guide set 2 Remove the set by 180 around the vertical axis 3 install again 4 and attach with the screws 1 Fig 6 Rotating and installing the guide set Use the 12 mm flat wrench to prevent the turn of the T nut and use the 8 mm hex wrench to remove the roller screw Next move the rollers from the hole Fig 7a to the slot Install the rollers as shown in Fig 7b and put the ...

Страница 12: ... from each other as far as possible Fig 8 Initial setting the bevel width to zero and separating the rollers Put the machine on a vertical pipe so that the surfaces of the guide set are in contact with the face and side of the pipe Then move the rollers symmetrically to make them contact the pipe Fig 8 and tighten them in this position Set the required bevel angle and width as described before Rol...

Страница 13: ...SM BM 21S SM BM 21 Operator s Manual 13 Fig 9 Machine prepared for work on pipes with diameters of 150 300 mm 6 12 ...

Страница 14: ...al guide To do this remove the guide set 1 2 Fig 6 and use the 4 mm hex wrench to remove the standard guide Then assemble the guide for 300 600 mm pipes Fig 10 and tighten with the screws Install the rollers and adjust the required bevel angle and width as described before Fig 10 Machine prepared for work on pipes with diameters 300 600 mm Part number PRW 0505 03 00 00 0 ...

Страница 15: ...ing head The feed rate depends on the profile and composition of the workpiece Most steels capable of being welded can be beveled in one pass However make bevels wider than 12 mm 1 2 in at least two passes This will require less effort and time than if you bevel in a single pass To get the maximum bevel width 21 mm 13 16 in two passes make the first bevel width of about 14 mm 9 16 For three passes...

Страница 16: ...After each hour of work under full load stop the motor for 10 15 minutes Do not try to decrease the motor temperature by working without load The motor will then get hotter than when working with load After the work is finished press the STOP button to stop the motor Then set the power switch to O Use petroleum ether to clean oil from the workpiece Clean the machine with a cotton cloth and no chem...

Страница 17: ... Fig 12 Removing the milling head cover Use the supplied T15P screwdriver to remove the fixing screw Fig 12 remove the insert and clean the socket Rotate the insert by 90 and install again or replace to a new one if all four edges are worn To replace an insert from the internal ring first remove the insert from the external ring Fig 13 Replacing the cutting inserts 2 1 3 Fixing screw ...

Страница 18: ... extend the life of the inserts Fig 14 Changing the cutting inserts between rings 3 6 Replacing the milling head Remove the milling head cover as shown in Fig 12 Use the 32 mm flat wrench to prevent the turn of the spindle Fig 15 Then use the 8 mm hex wrench to remove the screw and remove the milling head The 32 mm flat wrench is not included in standard equipment Fig 15 Replacing the milling head...

Страница 19: ...0461 03 00 00 0 Cutting insert sold 10 per box PLY 000282 Fixing screw for inserts SRB 000311 T15P torx screwdriver for fixing screws WKT 000005 Grease for screws 5 g 0 17 oz SMR 000005 Oil for stainless steel 0 5 kg 1 1 lbs OLJ 0505 09 00 00 0 Oil for stainless steel 1 kg 2 2 lbs OLJ 0505 10 00 00 0 Oil for stainless steel 5 kg 11 lbs OLJ 0505 11 00 00 0 ...

Страница 20: ...M 21S SM BM 21 Operator s Manual 20 5 ACCESSORIES 5 1 Guide for 300 600 mm pipes 5 2 Cutting tools Part number Part name PLY 000591 Cutting insert 10 required sold 10 per box Part number PRW 0505 03 00 00 0 ...

Страница 21: ...SM BM 21S SM BM 21 Operator s Manual 21 6 WIRING DIAGRAM ...

Страница 22: ...s Manual 22 7 EXPLODED DRAWINGS AND PARTS LIST 21 9 56 59 46 36 58 40 51 47 32 35 13 53 38 38 52 43 43 1 46 28 38 16 29 57 45 2 15 44 38 14 17 23 3 4 19 22 49 48 60 18 5 24 30 37 39 41 34 54 12 50 11 20 8 12 50 7 38 33 34 10 55 6 ...

Страница 23: ...MODULE COMPLETE 115V 1 15 MDL 0461 09 02 00 2 ELECTRONIC MODULE COMPLETE 200V 1 16 PLY 0461 09 03 00 0 BOTTOM PLATE 1 17 PKR 0461 09 04 00 0 CONTROLLER HOUSING COVER 1 18 KON 0461 09 10 00 0 RED LAMP 1 19 KON 0461 09 11 00 0 YELLOW LAMP 1 20 WSK 0461 11 00 00 0 PENETRATION INDICATOR 1 21 LCZ 0461 12 00 00 0 LINK 1 22 USZ 0461 13 00 00 0 RUBBER SEAL 1 23 WBR 0461 14 00 00 0 DAMPER 4 24 GLW 0461 03 ...

Страница 24: ...X SOCKET BOLT M8x20 2 57 WZK 0461 09 07 00 0 STOP BUTTON WIRE SET 1 58 WZK 0461 09 08 00 0 CONTROLLER PLATE GROUNDING WIRE 1 59 WZK 0461 09 09 00 0 MOTOR GROUNDING WIRE 1 60 WKR 000446 CROSS RECESSED SCREW M4x20 2 61 SKR 0461 15 00 00 0 METAL BOX 1 62 KLC 000011 ALLEN KEY s 8 1 65 KLC 0461 16 00 00 0 ALLEN KEY s 6 mod 1 66 WKT 000005 TORX PLUS SCREWDRIVER T15Px100 1 67 KLC 000032 FLAT KEY s 12 1 6...

Страница 25: ...KDL 000003 STATOR BODY 230V 1 3 KDL 000004 STATOR BODY 110V 1 4 WRN 000051 ROTOR 1 5 PDK 000195 CLEARANCE REMOVAL SPRING WASHER 1 6 OSL 000193 FAN COVER 1 7 WNT 000008 FAN 1 8 TBL 000032 4 TERMINAL PLATE 1 9 USZ 000030 SEAL no 4 1 10 WKR 000466 SELF TAPPING SCREW M4x8 3 11 WPS 000015 PIN A6x6x32 1 12 LOZ 000139 BALL BEARING 6204 2Z C3 1 13 LOZ 000140 BALL BEARING 6206 2Z CM 1 14 SRB 000349 DRAWBOL...

Страница 26: ...nsibility that product BM 21S Beveling Machine which the declaration applies to is in accordance with the following standard EN 50144 1 and satisfies regulations of the guidelines 2006 95 EC and 2006 42 EC Person authorized to compile the technical file Marek Siergiej ul Elewatorska 23 1 15 620 Białystok Poland Bialystok 8 November 2011 ___________________________ Marek Siergiej CEO ...

Страница 27: ...ship under normal use for a period of 12 months from the date of sale This warranty does not cover cutting inserts as well as damage or wear that arise from misuse accident tempering or any other causes not related to defects in workmanship or material Serial number Date of sale Signature of seller 1 10 30 April 2019 WE RESERVE THE RIGHT TO MAKE CHANGES IN THIS MANUAL WITHOUT NOTICE ...

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