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STAUFF SMFS-U-CM-110, Инструкция по эксплуатации

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3 Machine description

12 / 40

Mobile Filter System

www.stauff.com

3 Machine description

3.1 Overview

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Fig. 1: Overall view

1 Hose on delivery side

7 Clogging indicator

2 Lance

8 Power cable and power plug

3 Gear pump with pressure limiting

valve

9 Hose on intake side

4 SMK

10 Electrical main switch (rear)

5 Filter housing with filter element

11 Particle counter

6 Handle

Содержание SMFS-U-CM-110

Страница 1: ...manual Original instructions Mobile Filter System SMFS U CM 110 To prevent injury and damage read this instruction manual carefully and attentively and retain it for future reference 6100243510 V 1 0...

Страница 2: ...g GmbH Co KG Im Ehrenfeld 4 58791 Werdohl Germany 49 2392 916 0 sales stauff com www stauff com Additional instructions in other languages can be downloaded from www stauff com Mobile Filter System 2...

Страница 3: ...3 Machine description 12 3 1 Overview 12 3 2 Function 13 3 3 Technical Data 13 3 4 Type plate 14 3 5 Display and operating elements 15 3 5 1 Electrical main switch 15 3 5 2 Clogging indicator 15 3 6 S...

Страница 4: ...ule 31 7 3 Cleaning 31 7 3 1 Cleaning the pre filter 31 7 4 Replacing the filter element 32 8 Faults 34 8 1 For your safety 34 8 2 Procedure for troubleshooting 34 8 3 Fault table 35 9 Decommissioning...

Страница 5: ...ing notice will result in serious or fatal injury WARNING Failure to heed this warning notice may result in serious or fatal injury CAUTION Failure to heed this warning notice may result in slight or...

Страница 6: ...orresponding symbols u Objective of the operating instruction 1 Action step Effect of the action step to check whether it has been carried out correctly 2 Further action step Result of the complete op...

Страница 7: ...13 consideration for the maintenance intervals and requirements Section 7 2 P 31 Modifications extensions or conversions are not permitted without prior discussion with the manufacturer Such modifica...

Страница 8: ...rol Wear personal protective equipment Section 2 6 P 11 Correct immediately any faults that could have a negative effect on your safety or on safe operation of the machine Shut down the machine until...

Страница 9: ...tely assembled safety equipment and without damage to define the area of use and draw up corresponding operating instructions standard operating procedures procure the respective latest version of the...

Страница 10: ...and decommissioning as well as for setting up and retooling the machine The responsibilities of the setup and maintenance personnel also extend to performing extensive maintenance work and to instruct...

Страница 11: ...tions Personal protective equipment Transport to the place of installation Regular maintenance work 2 6 Personal protective equipment To limit hazards during work use the required personal protective...

Страница 12: ...iew 1 2 3 4 5 6 7 8 9 10 11 Fig 1 Overall view 1 Hose on delivery side 7 Clogging indicator 2 Lance 8 Power cable and power plug 3 Gear pump with pressure limiting valve 9 Hose on intake side 4 SMK 10...

Страница 13: ...mable liquids liquids with degreasing action DOT brake fluids phosphate esters e g Skydrol Hyjet HFDR liquids as per ISO12922 based on phosphoric acid esters HEPG liquids as per ISO15380 based on poly...

Страница 14: ...on the intake side 11 bar Burst pressure on the delivery side 15 bar Test pressure 24 bar Motor with CEE connector 3P N PE Voltage frequency 400 V AC 50 Hz Phase 3 Power 4 kW Pump Gear pump with pres...

Страница 15: ...n switch has two positions 0 OFF horizontal Machine switched off and voltage free 1 ON vertical Machine under electrical voltage 3 5 2 Clogging indicator Fig 3 Clogging indicator The clogging indicato...

Страница 16: ...d out by Walter Stauffenberg GmbH Co KG Maintenance work may only be carried out by authorised setup and maintenance personnel Only use appropriate tools in proper condition Replace components only wi...

Страница 17: ...ainst tipping over or slipping during transport Only use transport vehicles that are approved and or licensed for the weight of the machine 4 2 Transport Dimensions and weight information are provided...

Страница 18: ...an and dry The ambient temperature must be at least 5 C After a period of more than one year all moving parts must be tested for sufficient lubrication During storage protect the mobile filter system...

Страница 19: ...Keep access to the control elements clear at all times Models delivered with CEE plugs are intended for fields with clockwise rotation WARNING Work on electrical equipment Serious or fatal injury due...

Страница 20: ...ollowing steps during Initial commissioning 1 Ensure that all filter elements have been installed in the housing and securely attached to the filter housing Replacing the filter element 2 Before the p...

Страница 21: ...protective cap of the SMK 2 Place one side of the SMS in the tank or a suitable vessel and screw the other side onto the SMK 3 As soon as oil is emitted on the test hose end in the tank the SMS can be...

Страница 22: ...he display 5 3 1 Operation u Note the following steps in the event of an emergency shut off 1 Switch off the filter trolley on the main switch Main switch Fig 10 Main switch at the rear u Note the fol...

Страница 23: ...23 40 www stauff com Fig 11 Menu of the start screen 3 Start the filter trolley To do this press the F1 button for 3 seconds Fig 12 F1 button 4 Stop the filter trolley To do this press the F1 button f...

Страница 24: ...n for 3 seconds Fig 14 F2 button 5 3 2 Entering the purity level To start to ISO program press the F3 button u Note the following steps when entering the ISO codes 1 Set the first ISO code by pressing...

Страница 25: ...own Fig 16 Setting the ISO code Then confirm with F2 3 Set the second ISO code by pressing the F3 button Set the ISO code see item 1 and then confirm with F3 Fig 17 2nd ISO code 4 Set the third ISO co...

Страница 26: ...6 40 Mobile Filter System www stauff com Fig 18 3rd ISO code 5 Press the F1 code to access the start screen menu Fig 19 Start screen menu 6 To start to ISO program press the F3 button Fig 20 Starting...

Страница 27: ...l memory even when no computer is connected The LPM II is located in the control cabinet of the filter trolley and is connected to an interface module This makes it possible to send the measurement da...

Страница 28: ...ions Injury or machine damage Read the instruction manual before working on the machine Take regularly part in a safety training CAUTION Hot machine parts Burns on hands and arms Never let the pump ru...

Страница 29: ...To do this press the F1 button for 3 seconds Depending on pumping height and viscosity the mobile filter system requires approx 10 15 seconds to fill the filter elements completely The pumped medium...

Страница 30: ...es Section 7 2 P 31 7 1 For your safety WARNING Tasks on electrical equipment Severe or fatal injury due to electrical voltage Work on electrical equipment may only be performed by trained electrician...

Страница 31: ...setup and maintenance personnel 20 operating hours Check that the pre filter is clean clean if neces sary Section 7 3 1 P 31 Setup and main tenance personnel Annually Visual check of the hoses for wea...

Страница 32: ...nveyed medium has to flow through the filter element Due to the universal application options of the filter system it is not possible to make any statements on the service life of the filter elements...

Страница 33: ...e cover of the filter housing and fold it over 5 If necessary use a rubber mallet to release the cover by lightly tapping from underneath 6 Remove the clogged element and place it into a leak proof co...

Страница 34: ...d area of the machine can cause a malfunction in the process due to poor maintenance or continuous use e g by jamming Note the following for malfunctions in the hazard area Before troubleshooting in t...

Страница 35: ...equipped with phase inverter Send pump to factory customer service for repair Flow rate is too low Filter elements not yet filled Intake line blocked Pre filter clogged Pressure loss from leak Filter...

Страница 36: ...ing points Do not let loads unattended while suspended from the lifting device Never walk under suspended loads WARNING Carrying out dismantling work Severe injury or death Dismantling work may only b...

Страница 37: ...ents used according to the regulations applicable in the operating company s country Special care is required when disposing of environmentally harmful materials for example Plastic parts Rubber parts...

Страница 38: ...European Union L96 357 of 29 03 2014 have been complied with in accordance with Annex I No 1 5 1 of Machinery Directive 2006 42 EC Applied harmonised standards EN ISO 13857 2019 Safety of machinery S...

Страница 39: ...36 Main switch 15 Maintenance personnel 10 Maintenance schedule 31 Misuse 7 O Operating company obligations 9 Operating elements 15 Operation 28 start 29 stop 29 P Personal protective equipment 11 Pe...

Страница 40: ...If you have any queries thoughts or criticism about your product or this documentation please send them to us Walter Stauffenberg GmbH Co KG Im Ehrenfeld 4 58791Werdohl Germany 49 2392 916 0...

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