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7 Maintenance

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Mobile Filter System

www.stauff.com

7 Maintenance

The maintenance includes all measures to maintain or restore safe condition
and full functionality.
They include:

• Maintenance work to maintain functionality.
• Inspection to determine any signs of wear.
• Repair as repair or replacement of defective components.
• Administrative and technical improvements to increase functional safety.

The inspection and maintenance schedule provides an overview of the
regular maintenance measures Section 7.2, P. 23.

7.1 For your safety

WARNING

Tasks on electrical equipment

Severe or fatal injury due to electrical voltage

► Work on electrical equipment may only be performed by trained

electricians.

► Switch the machine off and safeguard it from being restarted.
► Perform work on live parts only under the supervision of a second

person.

WARNING

Carrying out maintenance work

Severe or fatal injuries or machine damage

► Maintenance work only by suitably trained and authorised staff!
► Disconnect the machine from the power and pressure supply and

safeguard it against restarting!

► Only use suitable tools and in proper condition!
► Wear your personal protective equipment when carrying out all work!

Содержание SMFS-U-030

Страница 1: ...ion manual Original instructions Mobile Filter System SMFS U 030 To prevent injury and damage read this instruction manual carefully and attentively and retain it for future reference 6100243503 V01 29 01 2021 ...

Страница 2: ...bH Co KG Im Ehrenfeld 4 58791 Werdohl Germany 49 2392 916 0 sales stauff com www stauff com Weitere Betriebsanleitungen in anderen Sprachen finden Sie auf www stauff com zum Download Mobile Filter System 2 32 www stauff com ...

Страница 3: ...ent 11 3 Machine description 12 3 1 Overview 12 3 2 Function 12 3 3 Technical Data 13 3 4 Type plate 14 3 5 Display and operating elements 15 3 5 1 Electrical main switch 15 3 5 2 Contamination indicator 15 3 6 Spare and wear parts 16 4 Transport and storage 17 4 1 For your safety 17 4 2 Transport 17 4 3 Storage 18 5 Installation 19 5 1 For your safety 19 6 Operation 21 6 1 For your safety 21 6 2 ...

Страница 4: ...r System 4 32 www stauff com 8 Faults 25 8 1 For your safety 25 8 2 Procedure for troubleshooting 25 8 3 Fault table 26 9 Decommissioning 27 9 1 For your safety 27 9 2 Disposal 28 10 EC declaration of conformity 29 Keyword index 30 ...

Страница 5: ...g notice will result in serious or fatal injury WARNING Failure to heed this warning notice may result in serious or fatal injury CAUTION Failure to heed this warning notice may result in slight or moderate injury ATTENTION Failure to heed this warning notice may result in damage to property Warning notices always have the same structure They contain the signal word nature and source of the danger...

Страница 6: ...rresponding symbols u Objective of the operating instruction 1 Action step ü Effect of the action step to check whether it has been carried out correctly 2 Further action step þ Result of the complete operating instruction 1 3 For better orientation For better orientation this instruction manual provides the following Table of contents at the beginning Title of the main section in the header Links...

Страница 7: ...13 consideration for the maintenance intervals and requirements Section 7 2 P 23 Modifications extensions or conversions are not permitted without prior discussion with the manufacturer Such modifications can jeopardise the operational safety and are considered as non intended use Misuse Any use other than that stated in the Intended Use chapter is not permitted The mobile filter system must not b...

Страница 8: ...n manual with unchanged fully installed properly installed and fully functional safety devices and with properly installed and functioning control Wear personal protective equipment Section 2 6 P 11 Correct immediately any faults that could have a negative effect on your safety or on safe operation of the machine Shut down the machine until the fault is corrected and safeguard it against restartin...

Страница 9: ...ther binding accident prevention and environmental protection regulations must also be noted and followed To ensure safe operation of the machine the operating company has at least the duty to ensure that the machine is only operated according to its intended use in a proper condition with completely assembled safety equipment and without damage to define the area of use and draw up corresponding ...

Страница 10: ...g and decommissioning as well as for setting up and retooling the machine The responsibilities of the setup and maintenance personnel also extend to performing extensive maintenance work and to instructing the operating personnel on how the machine operates Qualified electricians are responsible for all work on electrical components Qualified transport personnel are qualified for proper and secure...

Страница 11: ...tions Personal protective equipment Transport to the place of installation Regular maintenance work 2 6 Personal protective equipment To limit hazards during work use the required personal protective equipment Symbol PPE Life phase Job Close fitting work clothing all all Safety shoes all all Protective gloves Operation When working on the system before it has cooled down Startup Troubleshooting Ma...

Страница 12: ...ose on delivery side 8 Hose on intake side 4 Filter housing with filter element 9 Pre filter 5 Lance 10 Electrical main switch rear 11 Electric cable 3 2 Function The mobile filter system is connected to the external power supply after installation and connection of the hoses at the installation site After switching on the medium is aspired by the pump cleaned in the filter and discharged again th...

Страница 13: ...MIL L 7080 E caustic liquids Hoses and lances Material PVC reinforced with internal spiral Length of hose intake side 150 cm Length of hose delivery side 200 cm Dimensions intake side DN 25 Dimensions delivery side DN 25 Mesh size of the integrated coarse filter intake side Stainless steel filter 200 μm Lance length 15 cm Flow rate Flow rate 30 l min depending on viscosity Temperature Medium tempe...

Страница 14: ...nector Power 0 75 kW Speed 1400 rpm Motor with CEE connector 3P N PE Voltage frequency 400 V AC 50 Hz Rated current 16 A Phase 3 Power 0 75 kW Speed 1400 rpm Emissions Sound pressure level 76 dB A Harmful substances none 3 4 Type plate The type plate is located on the side of the machine ...

Страница 15: ...wo positions 0 OFF horizontal Machine switched off and voltage free 1 ON vertical Machine under electrical voltage 3 5 2 Contamination indicator Fig 2 Contamination indicator The contamination indicator shows how contaminated the filter element is while a medium flows through the filter cartridges Green The filter element is OK Yellow The filter element is 75 contaminated Red The filter element is...

Страница 16: ...ut by Walter Stauffenberg GmbH Co KG Maintenance work may only be carried out by authorised setup and maintenance personnel Only use appropriate tools in proper condition Replace components only with genuine spare parts or those authorised by the manufacturer Lists of authorised spare and wear parts can be obtained from Walter Stauffenberg GmbH Co KG Replacement filter elements Spin on series filt...

Страница 17: ...pping over or slipping load Fix all movable components of the machine before transport Secure the machine against tipping over or slipping during transport Only use transport vehicles that are approved and or licensed for the weight of the machine 4 2 Transport Dimensions and weight information are provided in the section Technical data Section 3 3 P 13 and in the overview drawings Note the follow...

Страница 18: ...storage location must be clean and dry The ambient temperature must be at least 5 C After a period of more than one year all moving parts must be tested for sufficient lubrication During storage protect the mobile filter system against the following influences strong sunlight high humidity strong vibrations extreme temperatures ...

Страница 19: ...ition For all tasks wear your personal protective equipment The filter element is not included in the delivery During initial commissioning ensure that all filter elements are installed in the housing and securely attached to the filter housing Section 7 4 P 24 Note the following rules before installation The task may only be carried out by qualified personnel Place the mobile filter system in dir...

Страница 20: ... Filter System www stauff com u How to install the mobile filter system 1 Guide the hoses into the corresponding removal or drain reservoirs 2 Secure the hoses against sliding out 3 Plug the mains plug into the appropriate socket ...

Страница 21: ...ot during operation cool down Wear your personal protective gear for all work undertaken on the machine 6 2 Starting the pumping process Before switching on the machine observe the general safety instructions Section 2 2 P 8 u How to start the pumping process 1 Switch the electrical main switch to On ü Depending on pumping height and viscosity the mobile filter system requires approx 10 15 seconds...

Страница 22: ...res Section 7 2 P 23 7 1 For your safety WARNING Tasks on electrical equipment Severe or fatal injury due to electrical voltage Work on electrical equipment may only be performed by trained electricians Switch the machine off and safeguard it from being restarted Perform work on live parts only under the supervision of a second person WARNING Carrying out maintenance work Severe or fatal injuries ...

Страница 23: ...g setup and maintenance personnel 20 operating hours Check that the pre filter is clean clean if neces sary Section 7 3 1 P 23 Setup and main tenance personnel Annually Visual check of the hoses for wear Setup and main tenance personnel Annually Test run in an area protected against leaking flu ids Setup and main tenance personnel Annually Check that all connections and hoses are tight and no unus...

Страница 24: ...ley at the main switch and pull the mains plug 4 Unscrew the filter cartridge from the thread on the filter head anti clockwise Use filter cartridge key if necessary 5 Apply oil to a clean cloth and use it to apply oil to the seal of the new filter element 6 Place the filter element straight onto the threaded connection and tighten clockwise finger tight 7 Turn the new filter elements by another 3...

Страница 25: ...ea of the machine can cause a malfunction in the process due to poor maintenance or continuous use e g by jamming Note the following for malfunctions in the hazard area Before troubleshooting in the hazard area switch off and depressurise the machine if possible Note that any stored residual energy on clamped parts can cause uncontrolled movements Use tools or other means to prevent injuries to li...

Страница 26: ...ug equipped with phase inverter Send pump to factory customer service for repair Flow rate is too low Filter elements not yet filled Intake line blocked Pre filter blocked Pressure loss from leak Filter elements blocked Hoses kinked Pump defective Medium cold or with impermissibly high viscosity Wait 30 60 seconds Clear the blockage Cleaning the pre filter Identify the leak and eliminate properly ...

Страница 27: ...points Do not let loads unattended while suspended from the lifting device Never walk under suspended loads WARNING Carrying out dismantling work Severe injury or death Dismantling work may only be carried out by authorised competent personnel Only use suitable tools which are in proper condition Wear your personal protective equipment during all the work To prevent substances that are hazardous t...

Страница 28: ...omponents used according to the regulations applicable in the operating company s country Special care is required when disposing of environmentally harmful materials for example Plastic parts Rubber parts Electric parts Metal parts Operating fluids and auxiliaries Water polluting substancesr Use suitable containers to collect store and transport water polluting substances ...

Страница 29: ... Safety of machinery General principles for design DIN EN 12100 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs EN ISO 13857 Safety of machinery Safety requirements for fluid power systems and their components Hydraulics EN 982 Hydraulic fluid power General rules and safety requirements for systems and their components EN ISO 4413 Electromagnetic...

Страница 30: ... switch 15 Maintenance personnel 10 Maintenance schedule 23 Misuse 7 O Operating company obligations 9 Operating elements 15 Operation 21 start 21 stop 21 P Personal protective equipment 11 Personnel 10 protective equipment 11 Q Qualification 10 qualified electricians 10 S Safety instructions 8 Setup personnel 10 Signal word 5 Signal word panels 5 Spare parts 16 Storage 18 Switching off 21 Switchi...

Страница 31: ...Keyword index SMFS U 030 31 32 www stauff com ...

Страница 32: ...32 32 If you have any queries thoughts or criticism about your product or this documentation please send them to us ...

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