State Water Heaters GP650 HTPDT страница 8 Скачать руководство пользователя | Manualshive

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Содержание GP650 HTPDT

Страница 1: ...ERVICING SHOULD ONLY BE PERFORMED BY A QUALIFIED SERVICE AGENT FOR MODELS SHE 50 100 NE SHE 50 100 PE GP650 YTPDT GP650 HTPDT SERIES 120 121 INSTALLATION CONSIDERATIONS PRE SERVICE CHECKS WATER HEATER CONSTRUCTION OPERATION SERVICE TROUBLESHOOTING 500 Tennessee Waltz Parkway Ashland City TN 37015 ...

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Страница 10: ...NECTION CONDENSATE DRAIN CONNECTION BLOCKED EXHAUST SWITCH SENSING TUBE HEATING LOOP SUPPLY LINE CONNECTION 3 4 INCH NPT 2 INCH PVC INTAKE AIR CONNECTION TOP COVER ON OFF SWITCH UIM user interface module CONTROL INTERFACE COVER TEMPERATURE PROBE LOCATED BEHIND CONTROL INTERFACE COVER TANK GLASSING PLUG COVER USED FOR MANUFACTURING PURPOSES ONLY DO NOT REMOVE GLASSING PLUG FOR ANY SERVICE OR MAINTE...

Страница 11: ...R 2 INCH PVC INTAKE AIR CONNECTION 2 INCH PVC VENT CONNECTION JUNCTION BOX 120 VAC POWER SUPPLY CONNECTIONS SECOND ANODE ROD LJXUH COMBUSTION BLOWER BURNER ASSEMBLY COMBUSTION BLOWER EXPLODED VIEW GASKET SILICONE BLOWER DISCHARGE ORIFICE GASKET FIBER BURNER SIGHT GLASS AND WIRING HARNESS COVER PLATE GASKET SILICONE GASKET GASKET FIBER GASKET FIBER BURNER SIGHT GLASS BURNER ADAPTER BURNER ADAPTER W...

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Страница 15: ...ICE IN PLACE BURNER ADAPTER WIRING HARNESS IGNITER FLAME SENSOR LJXUH BURNER SIGHT GLASS BURNER ADAPTER WIRING HARNESS IGNITER FLAME SENSOR BLOWER DISCHARGE ORIFICE BLOWER FLANGE WITH ORIFICE REMOVED LJXUH BLOWER DISCHARGE ORIFICE BLOWER FLANGE WIRING HARNESS GROMMET BURNER ADAPTER BURNER ADAPTER WIRING HARNESS IGNITER FLAME SENSOR LJXUH ...

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Страница 20: ...RROV 5HTXLUHG RQ SDJH IGNITER BURNER FLAME BURNER MUST BE GROUNDED CERAMIC INSULATOR FLAME SENSOR METAL CONDUCTOR CONTROL SYSTEM APPLIES AC VOLTAGE TO FLAME SENSOR AC VOLTAGE FLOWS FROM THE FLAME SENSOR TO THE BURNER THE BURNER MUST BE GROUNDED FOR CURRENT TO FLOW DURING THIS PROCESS THE AC VOLTAGE IS RECTIFIED AND BECOMES A DC VOLTAGE DC MICRO AMP CURRENT THEN FLOWS BETWEEN THE FLAME SENSOR AND T...

Страница 21: ...IRING HARNESS FROM CCB WIRE FROM FLAME SENSOR WIRE FROM FLAME SENSOR LJXUH 6HUYLFH 1RWHV 7KH ODPH 6HQVRU ZLUH EHKLQG WKH LV RQH RI WKUHH ZLUHV LQ D KDUQHVV WKDW DOVR VHUYHV WKH JQLWHU QVXUH RX KDYH LGHQWL HG WKH FRUUHFW ZLUH EHIRUH SHUIRUPLQJ D ÀDPH VHQVLQJ WHVW WR SUHYHQW GDPDJH WR WKH WHVW PHWHU IHPDOH VSDGH FRQQHFWRU LV XVHG DW WKH HQG RI WKH ZULQJ KDUQHVV IURP WKH IRU WKH ODPH 6HQVRU WZR PDOH ...

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Страница 36: ...34 6HUYLFLQJ VKRXOG RQO EH SHUIRUPHG E D 4XDOL HG 6HUYLFH JHQW BLOWER PROVER SWITCH PRESSURE TEST BLOCKED INTAKE AIR SWITCH PRESSURE TEST BLOCKED EXHAUST SWITCH PRESSURE TEST LJXUH ...

Страница 37: ...VHH 7DEOH RQ SDJH 7KH RQWURO 6 VWHP LQWHUSUHWV FKDQJHV LQ WKH WHPSHUDWXUH VHQVRU UHVLVWDQFH DV FKDQJHV LQ ZDWHU WHPSHUDWXUH DQG XVHV WKLV GDWD WR DFWLYDWH DQG GHDFWLYDWH KHDWLQJ F FOHV DQG GLVSOD V WKLV WHPSHUDWXUH LQ WKH RQWURO 6 VWHP PHQXV VHH HVNWRS 6FUHHQ RQ SDJH DQG 7HPSHUDWXUHV 0HQX RQ SDJH 7KH RQWURO 6 VWHP FRQVWDQWO PRQLWRUV WKH 7HPSHUDWXUH 6HQVRU 7KH RQWURO 6 VWHP LV SURJUDPPHG WR GHFODUH...

Страница 38: ...KDV UHVHW SURSHUO I WKH RQWURO 6 VWHP FRQWLQXHV WR ORFN RXW GLVSOD LQJ Energy Cut Out ECO RQ WKH ZLWK FRQWLQXLW WKURXJK WKH 2 SUHVHQW FDOO WKH WROO IUHH VXSSRUW SKRQH QXPEHU OLVWHG RQ WKH EDFN FRYHU RI WKLV PDQXDO IRU IXUWKHU DVVLVWDQFH I WKH RKP PHWHU VKRZV QR FRQWLQXLW RSHQ FLUFXLW EHWZHHQ WKH WZR RXWVLGH SLQV UHG ZLUHV DQG WKH WDQN WHPSHUDWXUH LV NQRZQ WR EH DW RU EHORZ UHSODFH WKH 7HPSHUDWXUH ...

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Страница 41: ...ZDWHU KHDWHU V FRPSRQHQWV VXFK DV WKH JQLWHU RPEXVWLRQ ORZHU 9ROW DV 9DOYH DQG 7HPSHUDWXUH 3UREH DUH GLUHFWO FRQQHFWHG WR RQH RI WKH V VRFNHW FRQQHFWRUV I WKH IDLOV WKH UHSODFHPHQW ZLOO EH LQVWDOOHG LQ D QHZ HQFORVXUH ZLWK D QHZ WUDQVIRUPHU 7KHUH LV QR QHHG WR UHPRYH WKH FLUFXLW ERDUG IURP WKH H LVWLQJ HQFORVXUH ZKHQ WKH LV EHLQJ UHSODFHG CCB ENCLOSURE WITH FRONT REMOVED CCB CIRCUIT BOARD 120 VAC ...

Страница 42: ...RZHU WR WKH ZDWHU KHDWHU LV WXUQHG RII 2 5HPRYH WKH VFUHZV WKDW KROG WKH WRS FRYHU LQ SODFH 3 5HPRYH WKH FRYHU VFUHZV IURP WKH 4 6ZLQJ WKH FRYHU DZD IURP WKH HQFORVXUH IURP OHIW VLGH DQG GLVHQJDJH WKH PROGHG FOLSV RQ WKH ULJKW RYHU 5HSODFHPHQW 3URFHGXUH 5HIHU WR LJXUH EHORZ DQG LJXUH RQ SDJH IRU WKHVH LQVWUXFWLRQV 1 5RXWH DOO ZLULQJ DQG FDEOHV VLGH E VLGH ÀDW DFURVV WKH WUDQVIRUPHU FRYHU QVXUH WKH...

Страница 43: ...pswitch array there are numbers 1 4 On the other side of the dipswitch is the word OPEN The dipswitches are rocker type switches if one side of the rocker is down the other side will be up Pressing a rocker down on the side of the array labeled OPEN opens the switch Pressing a rocker down on the side of the array labeled with the numbers 1 4 closes the dipswitch CHANGING NUMBER OF IGNITION TRIALS ...

Страница 44: ...VAC neutral 0DOH 6SDGH RQQHFWRU ODPH 6HQVRU 6RFNHW JQLWHU 9 6 KRW VXUIDFH LJQLWHU PIN DESCRIPTION 1 9 KRW 2 120 VAC neutral 6RFNHW 9ROW DV 9DOYH 3UHVVXUH 6ZLWFKHV QDEOH LVDEOH LUFXLW PIN DESCRIPTION 1 1RW XVHG 2 DV YDOYH 9 RXWSXW UHFWL HG WR 9 DW WKH JDV YDOYH ZLULQJ KDUQHVV SOXJ HQG 3 1RW XVHG 4 ORFNHG QWDNH LU VZLWFK 5 ORFNHG KDXVW VZLWFK 6 ORZHU 3URYHU VZLWFK 7 ORZHU 3URYHU VZLWFK 8 QDEOH GLVDE...

Страница 45: ...HUJ FXW RXW 9 UHWXUQ UHG ZLUH 3RUW RPPXQLFDWLRQ 3RUW 1RW 8VHG 6RFNHW 1RW 8VHG 3RUW RPPXQLFDWLRQ 3RUW 1RW 8VHG J13 Socket Blower Speed Control PIN DESCRIPTION 1 1RW XVHG 2 1RW XVHG 3 7R SLQ 3 0 ZLULQJ VRFNHW RQ RPEXVWLRQ ORZHU VHH LJXUH RQ SDJH 4 1RW XVHG 5 1RW XVHG 6 1RW XVHG 7 7R SLQ 3 0 ZLULQJ VRFNHW RQ RPEXVWLRQ ORZHU VHH LJXUH RQ SDJH 8 7R SLQ 3 0 ZLULQJ VRFNHW RQ RPEXVWLRQ ORZHU VHH LJXUH RQ ...

Страница 46: ...ITE M USER INTERFACE MODULE I U 2 15 4 14 5 10 6 7 8 11 L N 1 4 5 3 WHITE GREEN 7 WHITE BLUE 8 WHITE BROWN 2 RED GREEN WHITE N O I T C N U J X O B N E E R G N E E R G ENABLE DISABLE CIRCUIT JUMPER WIRE BETWEEN PINS 8 AND 11 ON J6 PLUG NOTE COMBUSTION BLOWER ASSEMBLY CONSISTS OF MOTOR BLOWER AND INTEGRAL BLOWER SPEED CONTROL PWM Pulse Width Modulation SPEED INSTRUCTION SIGNAL WIRES FROM CCB TO BLOW...

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Страница 48: ...UHHQ 7KH RQWURO 6 VWHP ZLOO UHWXUQ WR WKH HVNWRS 6FUHHQ ZKHQ WKHUH DUH QR DFWLYH DXOW RU OHUW FRQGLWLRQV RU ZKHQ WKHUH KDV EHHQ QR XVHU LQSXW IRU VHYHUDO PLQXWHV 0DQXIDFWXUHU DQG ZDWHU KHDWHU PRGHO LQIRUPDWLRQ LV GLVSOD HG LQ 7LWOH DU DW WKH WRS RI WKH HVNWRS 6FUHHQ 0HQX WLWOHV DUH GLVSOD HG LQ WKH 7LWOH DU ZKHQ QDYLJDWLQJ WKH RQWURO 6 VWHP PHQXV 7KH UVW WHPSHUDWXUH VKRZQ RQ WKH HVNWRS 6FUHHQ 7DQN...

Страница 49: ...YH FORVHG 7KH FKHFN PDUN LFRQ LV YLVXDO FRQ UPDWLRQ RI FRQWDFW FORVXUH 7KH JQLWHU LV EHLQJ HQHUJL HG 7KH JQLWHU KDV EHHQ HQHUJL HG DQG WKH RQWURO 6 VWHP KDV VHQVHG WKH UHTXLUHG PLQLPXP JQLWHU FXUUHQW 7KH FKHFN PDUN LFRQ LV YLVXDO FRQ UPDWLRQ RI PLQLPXP JQLWHU FXUUHQW GAS OFF O N 7KH 9ROW DV 9DOYH LV EHLQJ HQHUJL HG 7KH RQWURO 6 VWHP KDV VHQVHG ÀDPH DW WKH XUQHU IURP WKH ODPH 6HQVRU 7KH RQWURO 6 VW...

Страница 50: ...ZDWHU KHDWHU PXVW EH F FOHG RII DQG RQ WR UHVHW WKH RQWURO 6 VWHP NOTE FOLQJ SRZHU ZLOO QRW UHVHW WKH RQWURO 6 VWHP LI WKH FRQGLWLRQ WKDW FDXVHG WKH DXOW KDV QRW EHHQ FRUUHFWHG CONTROL SYSTEM MENUS URP WKH HVNWRS 6FUHHQ SUHVVLQJ WKH 2SHUDWLRQDO EXWWRQ GLUHFWO EHORZ 0HQX RQ WKH ZLOO GLVSOD WKH 0DLQ 0HQX 7KLV LV ZKHUH DOO RQWURO 6 VWHP PHQXV DUH ORFDWHG 7KH WDEOH EHORZ GHVFULEHV WKH RQWURO 6 VWHP PH...

Страница 51: ... RQWURO 6 VWHP PHQXV IURP WKH 0DLQ 0HQX LWK 7HPSHUDWXUHV PHQX VHOHFWHG KLJKOLJKWHG LQ EODFN LQ WKH 0DLQ 0HQX VFUHHQ SUHVV WKH 2SHUDWLRQDO XWWRQ XQGHU 6 7 WR HQWHU WKH 7HPSHUDWXUHV PHQX I WKH 7HPSHUDWXUHV PHQX LV QRW VHOHFWHG XVH WKH 8S DQG RZQ XWWRQV WR VHOHFW WKLV PHQX LWHP Temperatures Heater Status Display Settings Heater Information Current Fault SELECT BACK HELP Main Menu LWK WKH 2SHUDWLQJ 6H...

Страница 52: ...QX 6WDWXV GLVSOD V WKH FXUUHQW 2SHUDWLQJ 6WDWH VHH 7DEOH RQ SDJH IRU D GHVFULSWLRQ RI WKH YDULRXV RSHUDWLRQDO VWDWHV ECO Contact Blocked Inlet PS ORFNHG 2XWOHW 36 Blower Prover PS GLVSOD V WKH FXUUHQW VWDWH RI WKH VZLWFK FRQWDFWV RSHQ RU FORVHG Blower Low On Blower High On GLVSOD V ZKHWKHU WKH RPEXVWLRQ ORZHU LV UXQQLQJ DW KLJK VSHHG GXULQJ 3UH 3RVW SXUJH DQG WKH HDWLQJ RSHUDWLQJ VWDWHV RU WKH RPE...

Страница 53: ...EOH RSHUDWLRQDO LQIRUPDWLRQ ODSVHG 7LPH 7RWDO DFFXPXODWHG WLPH WKH RQWURO 6 VWHP ZDWHU KHDWHU KDV EHHQ HQHUJL HG XUQHU 2Q 7LPH 7RWDO DFFXPXODWHG WLPH WKH RQWURO 6 VWHP KDV EHHQ LQ WKH KHDWLQJ RSHUDWLQJ VWDWH XUQHU UXQ WLPH FOH RXQW 7RWDO DFFXPXODWHG FRXQW RI KHDWLQJ F FOHV 9HUVLRQ 6RIWZDUH YHUVLRQ IRU FHQWUDO FRQWURO ERDUG 8 0 9HUVLRQ 6RIWZDUH YHUVLRQ IRU XVHU LQWHUIDFH PRGXOH NOTE LVWRULFDO GDWD ...

Страница 54: ...V WKH 2SHUDWLRQDO XWWRQ XQGHU 9 WR YLHZ GHWDLOV IRU HDFK DXOW RU OHUW PHVVDJH VWRUHG NOTE IDXOW KLVWRU PHPRU LV FOHDUHG DIWHU GD V 1 Blocked Air Intake A7 51 mins ago 2 Blocked Exhaust A8 54 mins ago 3 Low Gas Pressure A6 57 mins ago 4 Blower Prover Failure AC VIEW BACK HELP Fault History FAULT OCCURRENCE DESCRIPTION ACTION DISPLAY 6HOHFW DXOW 2FFXUUHQFH IURP WKH 0DLQ 0HQX DQG SUHVV WKH 2SHUDWLRQD...

Страница 55: ...G WKURXJK WKLV PHQX LWHP Show Contact Information Yes Change Contact Name Change Contact Phone Current Contact Info 000 000 0000 Access Code UPDATE CANCEL Service Contact Information 8VLQJ WKH 83 DQG 2 1 EXWWRQV VHOHFW KLJKOLJKWHG LQ EODFN WKH KDQJH RQWDFW 1DPH PHQX LWHP 3UHVV WKH 2SHUDWLRQDO XWWRQ XQGHU 6 7 WR RSHQ WKH KDQJH RQWDFW 1DPH PHQX Show Contact Information Yes Change Contact Name Change...

Страница 56: ...LWFK FRQWDFWV DUH FRQ UPHG FORVHG WKH RQWURO 6 VWHP HQHUJL HV WKH JQLWHU IRU WKH JQLWHU DUP 8S RSHUDWLQJ VWDWH 6HH 2SHUDWLQJ 6WDWHV RQ SDJH 8 7KH RQWURO 6 VWHP PRQLWRUV JQLWHU FXUUHQW DQG PXVW VHQVH D PLQLPXP RI DPSV GXULQJ WKH JQLWHU DUP 8S RSHUDWLQJ VWDWH I PLQLPXP FXUUHQW LV QRW VHQVHG WKH RQWURO 6 VWHP ZLOO ORFN RXW DQG GLVSOD WKH Low Igniter Current IDXOW PHVVDJH RQ WKH 9 I JQLWHU FXUUHQW LV ...

Страница 57: ... Gas Valve is energized gas flows to Burner Does Control System sense minimum flame sensing of 1 0 μA DC micro amps through Flame Sensor Control System Locks Out Displays Fault Msg Combustion Blower is energized Pre Purge cycle YES Does Control System sense minimum 0 5 AC amps through the Igniter YES Control System Locks Out Blower Prover Open Fault Msg is displayed NO Control System Locks Out Low...

Страница 58: ...QWDFWV IRU WKH ORZHU 3URYHU ORFNHG QWDNH LU DQG ORFNHG KDXVW VZLWFKHV 7KLV LQIRUPDWLRQ LV GLVSOD HG LQ UHDO WLPH 8VH WKLV PHQX ZKHQ WURXEOHVKRRWLQJ WR TXLFNO DQG DFFXUDWHO GLDJQRVH RSHUDWLRQDO SUREOHPV THINGS TO CHECK BEFORE SERVICING 8VLQJ WKH QVWUXFWLRQ 0DQXDO WKDW FDPH ZLWK WKH ZDWHU KHDWHU DV UHIHUHQFH YHULI WKH ZDWHU SLSLQJ JDV OLQH YHQWLQJ DQG HOHFWULFDO KDYH DOO EHHQ SURSHUO LQVWDOOHG QVXUH...

Страница 59: ... FRQQHFWLRQV DW 8 0 V 6RFNHW SDJH 8 0 8VHU QWHUIDFH 0RGXOH RQ SDJH DQG WKH V 6RFNHW SDJH 6HFXUH SRZHU DQG LQVWDOO D QHZ FRPP FDEOH VWDQGDUG DW QHWZRUN FDEOH ORVHO LQVSHFW FRPPXQLFDWLRQ SRUWV RQ DQG 8 0 IRU GDPDJH RU ZHDU QVXUH 9 LV VXSSOLHG WR V 6RFNHW SLQV RW ZLUH WR SLQ QHXWUDO ZLUH WR SLQ SDJH KHFN 9 WR WUDQVIRUPHU SULPDU ZLQGLQJ DW V VRFNHW SLQV SDJH ZLWK SOXJ UHPRYHG SRZHU RQ KHFN SOXJ DQG VR...

Страница 60: ...LQHG KHUH 7HPS 3UREH 2SHQ 7KH RQWURO 6 VWHP KDV GHWHFWHG PRUH WKDQ RKPV IURP WKH 7HPSHUDWXUH 6HQVRU LQVLGH WKH 7HPSHUDWXUH 3UREH CHANGE BACK ADVANCED Temp Probe Open Fault occurred 2 mins ago There is a problem with the temperature probe Call a service professional Your Company Name Here press DOWN for more KHFN 7HPSHUDWXUH 3UREH SOXJ DQG VRFNHW FRQQHFWLRQ DW V 6RFNHW SDJH 3HUIRUP FORVH YLVXDO LQV...

Страница 61: ...XVW JDS EHWZHHQ WKH ODPH 6HQVRU DQG WKH XUQHU DOO WKH WROO IUHH VXSSRUW SKRQH QXPEHU RQ WKH EDFN FRYHU RI WKLV PDQXDO IRU IXUWKHU DVVLVWDQFH LI WKH SUREOHP KDV QRW EHHQ FRUUHFWHG DIWHU SHUIRUPLQJ WKH SURFHGXUHV RXWOLQHG KHUH ODPH HWHFW UURU 7KH RQWURO 6 VWHP KDV GHWHFWHG ÀDPH VHQVLQJ FXUUHQW RXW RI VHTXHQFH CHANGE BACK ADVANCED Flame Detect Error Fault occurred 2 mins ago Flame detected out of seq...

Страница 62: ...O IRU IXUWKHU DVVLVWDQFH DO NOT LEAVE THE WATER HEATER IN OPERATION UNDER ANY 5 8067 1 6 I UHFRUGHG WHPSHUDWXUH IURP DERYH LV EHORZ F FOH SRZHU WR UHVHW WKH RQWURO 6 VWHP DWFK WKH ZDWHU KHDWHU WKURXJK VHYHUDO KHDWLQJ F FOHV I WDQN WHPSHUDWXUH FOLPEV DERYH WKH FXUUHQW 2SHUDWLQJ 6HW 3RLQW E PRUH WKDQ VKXW RII SRZHU DQG JDV WR WKH ZDWHU KHDWHU DQG FDOO WKH WROO IUHH VXSSRUW SKRQH QXPEHU RQ WKH EDFN F...

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Страница 67: ...VWDWH 6HH LJXUH RQ SDJH WR ORFDWH WKH XUQHU 6LJKW ODVV 7KH DQLPDWHG DV 9DOYH 6WDWXV FRQ DSSHDUV RQ WKH HVNWRS 6FUHHQ GXULQJ WKH JQLWLRQ 9HUL FDWLRQ RSHUDWLQJ VWDWH 6HH HVNWRS 6FUHHQ RQ SDJH DQG 6WDWXV FRQV RQ SDJH QVXUH WKH XUQHU LV JURXQGHG VHH WKH OHFWULFDO 5HTXLUHPHQWV RQ SDJH DQG LJXUH RQ SDJH QVXUH ODPH 6HQVRU ZLULQJ LV VHFXUHO SOXJJHG LQ DW WKH V PDOH VSDGH FRQQHFWRU SDJH KHFN WKH ODPH 6HQVR...

Страница 68: ... WKH ODPH 6HQVRU ZLWK QH VWHHO ZRRO FKHFN IRU VLJQV RI H FHVVLYH ZHDU EHQW GDPDJH FUDFNV LQ WKH LQVXODWRU UHSODFH ODPH 6HQVRU LI ZRUQ RU GDPDJHG KHFN DGMXVW WKH JDS EHWZHHQ WKH ODPH 6HQVRU DQG WKH XUQHU WKLV JDS VKRXOG EH DSSUR LPDWHO LQFK 6HH ODPH 6HQVRU RQ SDJH QVSHFW WKH XUQHU GDSWHU ZLULQJ KDUQHVV IRU VLJQV RI ZHDU RU GDPDJH 5HSDLU UHSODFH DV QHFHVVDU 5HPRYH WKH XUQHU IURP WKH HQG RI WKH XUQHU...

Страница 69: ...NOTES ...

Страница 70: ...NOTES ...

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Страница 72: ...500 Tennessee Waltz Parkway Ashland City TN 37015 3KRQH D ZZZ VWDWHZDWHUKHDWHUV FRP ...

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