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For example

: The adjustment flow-rate is 250 l/ha. Check the back-side of the scale, for a 

job width of  36m, the scale adjustment of the floodgate will be on position  25 (see figure 32).

EXAMPLES:

EXAMPLES:

25

30

OBTAINED FLOW-
RATE BY THE DENSITY

ADJUSTMENT
RESULTS

Figure 31

Figure 32

44

Содержание HERCULES 5.0

Страница 1: ...DELIVERY DATE IMPORTANT Warranty issues will only be address if this certificate is properly filled out at the time of delivery by technician This certificate must be presented with every warranty cl...

Страница 2: ......

Страница 3: ...ighten clamps and belt alignment with the tank full couplings Again process one tank fill and check for Verify that the screws and belts are tight hydraulic oil leaks and lubricate periodically Check...

Страница 4: ...ormation the latest machine floodlights windshield washer windshield version is shown should the need arise for that wipers radio and beacon information Turn on the machine and show all Inform the cli...

Страница 5: ...eing delivered under normal conditions of use as described and with the various adjustments and instructions Location______________________________Date ______ _______ _______ CUSTOMER SIGNATURE TECHNI...

Страница 6: ......

Страница 7: ...ian ___________________________ We hereby declare that the referenced machine of this cupon has gone through the required 250 hours according to all the information contained in the user s instruction...

Страница 8: ......

Страница 9: ...the referenced machine of this cupon has gone through the required 500 hours according to all the information contained in the user s instruction manual Detach this cupon and send to STARA Agricultura...

Страница 10: ......

Страница 11: ...ngine MWM Hydraulic System Components Change oil Change out suction filter Change transm oil SS tank Change auto filter element Change out suction filter element Flow meter Change filter and clean out...

Страница 12: ......

Страница 13: ...m B Stara restricts its responsibility strictly to the terms herewith contained in this warranty which will become non transferable an will terminate automatically in case of the resale of the equipme...

Страница 14: ...roneous information or any unauthorized alterations I the equipment was adversely misused in situations such as working or was driven at speeds which exceeded recommended speeds overloading equipment...

Страница 15: ...ural Machinery and Implements Industry AV STARA 519 N o Me Toque RS Brazil CEP 99470 000 Phone Fax 55 54 3332 2800 e mail stara stara com br Home page PART NO MANU 7940 ING 2013 www stara com br REV A...

Страница 16: ......

Страница 17: ...ting 5 1 Engine 5 2 5 3 Traction Pump Cabin Machine maneuvering Wheel Motor Oil Change 150ml each wheel motor 27 27 27 7 Main Electric Panel 30 Components lubrication chart 31 MAINTENANCE 2 3 IDENTIFI...

Страница 18: ...83 17 17 84 17 18 Traction System 86 17 19 Wheel 88 17 20 89 17 21 90 17 22 91 17 23 Rear 92 17 24 93 17 25 94 17 26 95 17 27 Rear 96 17 28 Central Hose 97 17 29 98 Objective Chassis sub assembly Rear...

Страница 19: ...gate Assy Scale Assembly Variable Rate Package H rcules 5 0 Industrial Hyd Tank Assembly Stainless Tank Cap Package Sample Collector Set Buckets Sample Collector Set Buckets Tray Set 5 63 Tray Package...

Страница 20: ......

Страница 21: ...fe span of the machine and reducing the possible areas of fractures The cab is spacious and comfortable It is equipped with an air conditioning unit which has charcoal activated and pressurized filter...

Страница 22: ......

Страница 23: ...nt such as gloves and protective eye ware also take special care when performing maintenance on the hydraulic system injuries caused by toxic fluids must be immediately treated by a doctor since it ca...

Страница 24: ...the STARAcompany 1 2 Safety precautions when transporting and machine operation This machine was designed with special characteristics such as being extra wide thus it is not allowed to travel on publ...

Страница 25: ...hus avoiding residue buildup Wash the machine externally this should be done in an appropriated place where there will be no risk of environmental contamination Also touch up the paint as necessary in...

Страница 26: ...ers is to inform and direct the operator thus preventing future risks of damage and or accidents which might occur to the operator or equipment Before operating the equipment identify all stickers and...

Страница 27: ...ance w tire 12 4x36 Ground clearance w tire 14 9x26 Optional equipment Auto Pilot Controller Topper 4500 7640 kg 8 670 m 2 842 m 2 7 a 3 3 m 2 to 210 liters 185 hp MWM turbo diesel 6cyl 14 9x26 or 12...

Страница 28: ...r headlights Triplex pump Hydraulic oil reservoirs Transmission hydraulic oil reservoirs Conveyor belt screen Transmission filter auto filtering Transmission hyd oil system cooler Battery Ladder Trans...

Страница 29: ...em which even under high speed conditions the oil flow is controlled thus avoiding high pressure spikes in hoses and the whole transmission system 5 4 Triplex hydraulic pump 4 The triplex pump indepen...

Страница 30: ...7 Transmission Cooling System The Hercules has an exclusive transmission cooling system with a 20 l min capacity 5 8 Proportional valve This valve allows for variable rate application 5 9 Flow dividin...

Страница 31: ...dder closes 5 13 Pneumatic suspension 16 The suspension is an active pneumatic system It is supported by a air compressor which maintains the pressure at an even level at all times This is done via le...

Страница 32: ...rously followed Regarding the fuel system always use clean fuel water free free of suspended particles sand impurities etc The fuel must be centrifuged as per Brazilian standard CNP 04 or associated A...

Страница 33: ...to item 5 and the electric controller to item 6 With the machine turned on press the remote control button 8 and raise the wheel axle 3 Attach the ratchet to item 4 and proceed to open to the desired...

Страница 34: ...tick Control Panel and Joystick Joystick Panel 1 Auto Pilot Engage Disengage 2 Discs Start Stop 3 Gear Increase 4 Gear Decrease 5 Discs On Off 6 Parking Brake On Off hand brake and ladder operation 7...

Страница 35: ...creen The self propelled has the option of 3 working gears Tires 12 4x36 1st gear 0 to 18 km h working speed 2nd gear 0 to 24 km h working speed only in wide open areas 3rd gear 0 to 36 km h driving s...

Страница 36: ...s to the application rate when turning on off the sections Totals Displays the total internal border areas Remaining Displays the remaining border areas to be finalized Pressure Current Spraying syste...

Страница 37: ...8 Enter 2 Selection buttons 9 Configurations 3 On Off buttons 10 Cancel 4 Left pointer button 11 Help 5 Up pointer button 12 Test 6 Right pointer button 13 Function 7 Down pointer button 14 Auto Pilot...

Страница 38: ...lter Radiator fluids Belt replacements Valve adjustments Check engine dampner mounts Contact nearest MWM authorized representative for preventative maintenance Check MWM manual for authorized represen...

Страница 39: ...sts X Change self cleaning filter element Filter element 5 microns Pt4 936747 REF 936746 code 7911 4236 figure 08 on page 26 Replace suction filter element under machine under carriage SPIN ON filter...

Страница 40: ...Figure 07 Figure 08 FILTER CODE 7911 4235 FILTER ELEMENTS CODE 7911 4205 DO TRANSMISSION HYDRAULIC OIL TANK INDUSTRIAL SYSTEM HYDRAULIC OIL TANK 26...

Страница 41: ...th hydraulic oil 68 until it reaches proper levels Power up the machine and keep it running in the neutral position throttle up to 1500 rpm for a period of 4 hours until all filtration processes can b...

Страница 42: ...mp hose eliminating any air pockets in the hose after wards re tighten the hose 6th Power up the machine and keep it in park place it in the neutral position accelerate to 1500 rpm Leave the machine r...

Страница 43: ...OTE Tie Rod maintenance The tie rod bushings code 7911 4103 should be changed every 500 hours or when they show wear and tare on the Hydro Gladiadors Hercules 5 0 and Mechanical Gladiador Figure 13 29...

Страница 44: ...T LOW BEAM HIGH BEAMS INJECTOR PNEUMATI C MANIFOLD CABIN LAMP ROOF LIGHT STEERING COLUMN A C BLOWER SPEEDS JOYSTICK HYDRAULI C CONTROL BOX ROOF FRONT CENTER LIGHT PRODUCT MIXER COLUMN S TART CONTACT S...

Страница 45: ...WM 9 0541 05 0 0104 RACOR PARKER R 690 30M MWM 9 0541 15 1 0020 TUTELA HIDROBAK 68 ORIGINAL PETROBR S MARBRAX HV 68 TEXACO RANDO HDZ 68 FILTROSUL PT 4 2 02Q FILTROSUL S 635 FILTROSUL MFDS BN 180 RACOR...

Страница 46: ...cable grounding Speedometer not showing speed Verify the distance between the wheel sensor and the flange Verify speed sensor is tight and secured Ladder will not open or close Low air pressure on Pne...

Страница 47: ...oiding overloading and slippage of the same Verify that the conveyor belt rollers are equally spaced thus avoiding product built up of the same After machine clean up be careful not to contaminate the...

Страница 48: ...ecessary to disassemble the safety guards and distribution components which are located on the rear of the machine It is important to remember that such components need to be adjusted so as not to dam...

Страница 49: ...the disc vanes becareful for there is a set for the left disc and another for the right disc They can be easily inverted for they can be mounted on any side but there is only one correct position On...

Страница 50: ...and the adjustments will not obtain satisfactory results for the product is pulled from the opposite side of the vanes INCORRECT Figure 19 In this case the set of the right vanes is mounted on the le...

Страница 51: ...justment is directly affected by the type of application conditions Position 1 for rate up to 150 kg ha Position 2 for rates above 150 kg ha 2 1 The position of the deflector support shown on figure 2...

Страница 52: ...the machine is stopped 10 6 Using and adjusting the Cardan shaft Due to various brands and models it is necessary to adjust the length of the cardan in its first usage 2 0 1 Figure 23 10 7 Positioning...

Страница 53: ...m To avoid product overlapping the slide gates should be turned off manually before reaching the overlapping place On the left slide gate we can see the 200mm of remaining product on the conveyor with...

Страница 54: ...below On the left slide gate you can see the the path which the product will need to travel until it drops into the discs while the right side will already begin to drop correctly On perpendicular ove...

Страница 55: ...atio with the tractor pump at 50 l min the engine RPM should be above 1600 rpm and with the pump at 80 l min the engine RPM should be above 1100 rpm The oil flow rate adjustment valve is factory set t...

Страница 56: ...low below 80 l min Contaminated oil Unequal plug pressure Input out hoses inverted Mis matched connections Retighten with caution Apply sealing tape and retighten with caution Retighten with caution A...

Страница 57: ...andere fahrgeschwindigkeinten umrechnung siehe streutabelle F r bandgeschwindigkeit II streumengen kg ha vor berechnung durch 2 dividieren 1 K op de gewenste kg ha schuiven 2 I ha aflezen boven hat b...

Страница 58: ...0 30 35 35 35 35 35 35 35 35 40 40 40 40 40 40 45 45 45 45 45 45 50 50 50 50 50 55 55 55 55 55 60 60 60 60 65 65 65 70 70 70 75 75 80 100 100 100 100 I ha 50 100 300 500 700 900 1100 1300 200 400 600...

Страница 59: ...y application flow rates of any product using kg ha adjusting the scale band and the required overlap for a uniform application 14 2 Required material Weight scale Tape measure 8 trays with internal g...

Страница 60: ...ere is an additional 18m laterally so that the product application is within the center of the tray lines and another to mark for the overlap It is important to initiate the distribution system less t...

Страница 61: ...t within the vessels indicate if the row can be increased or reduced according to figure 34 On figure 34 see the sample product in the collection vessel which is interpreted as follows The product in...

Страница 62: ...500 kg ha of limestone What is the exact adjustment and what is the weight to be collected on the trays to equalize the system 1st Adjust the machine and distribute on both rows of trays according to...

Страница 63: ...e opening for the product as it drops onto the conveyor belt it should be full of product or be it before making the collection run 50m distribute the product normally travel with the equipment in ope...

Страница 64: ...duct Check the floodgate opening for the product as it drops onto the conveyor belt it should be full of product or be it before making the collection run 50m distribute the product normally travel wi...

Страница 65: ...can last up to six months if the machine is not washed This product should be re applied after every wash down APPLICATION MODE Use a pneumatic pistol paint gun fig 36 to apply this product over the...

Страница 66: ...48 15 53 2 87 1 24 12 46 12 46 14 48 15 51 16 52 1 26 1 01 10 52 10 52 10 53 1 37 15 44 15 44 16 45 17 47 28m 18 47 1 36 15 44 15 44 16 45 17 47 28m 18 47 12 40 14 44 28m 15 44 1 20 12 40 14 44 28m 15...

Страница 67: ...2 46 10 40 10 40 11 42 12 45 1 01 28m 18 47 14 44 14 44 17 44 18 46 28m 11 53 10 49 11 53 2 55 1 03 28m 16 48 13 42 13 42 15 44 16 47 1 83 1 12 10 40 1 64 1 07 10 40 1 44 1 18 10 52 10 52 10 53 2 9 1...

Страница 68: ...grain 14 50 15 51 17 54 ALFALFA 0 85 16 44 21 50 20 52 16 54 BLACK OATS 0 48 17 51 17 51 17 54 HOLLY 0 51 10 41 GREEN PEAS 0 83 15 46 15 46 15 46 18 47 18 47 22 50 BEANS 0 83 22 47 22 47 23 49 MILLET...

Страница 69: ...00 18 00 SERRANA 2 87 1 24 13 50 13 53 17 55 NK 30 00 20 MANAH 2 35 0 80 15 49 16 53 16 54 PK 00 20 30 SERRANA 2 43 1 26 10 46 10 50 NK 30 00 01 MANAH 2 23 1 26 10 49 10 50 11 53 11 54 FOSTAG 567 M4 P...

Страница 70: ...24 27 30 32 36 WILD TURNIP 14 55 16 55 28m 16 55 MILLET 2 05 0 86 14 53 MILLET 1 73 0 7 11 49 12 50 ALFALFA 16 45 17 47 17 55 GREEN PEAS 17 46 21 50 28m 21 50 SUNFLOWERS 11 50 11 50 13 55 CANOLA 23 5...

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