Plug Wiring
6
209880 / 8581616300
2014-10-10·IO00·III·en·03
SolConeX Receptacle & Plug 125 A
8581/41 & 8581/22
10.3 Opening the plug
Referring to Figure 1 above, loosen the three screws
①
and pull the plug body
②
out of the
shell
③
. Loosen the screw
④
on the locking clamp
⑤
, insert the screwdriver in the
locking clamp slot, lift the locking clamp out of the pressure ring
⑥
and unscrew the
pressure ring.
10.4 Insert the cord
Slide the pressure ring
⑥
and the washer
⑦
over the cord.
Install the cord grommet. The grommet
⑧
is an universal onion ring style which
accommodates several cord diameters by removing (cutting out) the inner undersized
diameters. The grommet should fit snugly on the cord. The grommet may require
lubrication in order to slide over the cord. Use talcum powder or an equivalent material
rated for use on electrical products. Slide the grommet over the cord with the cuts
toward the shell
③
.
Slide the shell
③
and collar
⑨
over the cord.
10.5 Cord preparation
Dress the cord by removing the outer jacket and fillers for a length of 4-1/8
″
(105 mm)
and strip the insulation off of the conductors 1-7/16
″
(36 mm) from the end.
10.6 Connection to terminals
Open the strain relief clamp screws
⑩
and flip the clamp to the side. Attach the
leads to the appropriate terminals. Terminal markings correspond to receptacle
terminal markings.
10.7 Strain relief
Flip back the strain relief clamp
⑩
, remove clamp‘s plastic inserts, if necessary, to fit the
outer diameter of the cord. Make sure that the remaining plastic inserts have their ridges
pointing toward the plug before tightening.
10.8 Plug assembly
Slide the locking collar
⑨
into the shell
③
and insert the plug body
②
into the shell. To
align the plug body
②
with the shell
③
, the keyway on the inside of the shell must mate
with the rib in the plug body.
Tighten the three screws
①
.
Slide the grommet
⑧
and the gland washer
⑦
forward until they shoulder against
the shell
③
and tighten the pressure ring
⑥
until a good grommet compression
is achieved.
Reinstall the locking clamp
⑤
and tighten the screw
④
.
10.9 Optional dust cap
The optional dust cap (P/N 85 818 01 14 0) must be used for Class II
Hazardous Locations. Attach the dust cap to the post
⑪
.
Note: If the grommet slides freely over the cord, there will be insufficient
sealing for Class II and Class III Hazardous Locations.
WARNING
The Equipment Ground (green wire) is to be connected to the terminal marked with the
Ground (Earth) symbol
.