background image

Read and understand safety and operating

instructions in this manual before doing any work

on pump!

Only qualified personnel should electrically test

pump motor!

FAILURE TO PUMP; REDUCED CAPACITY OR DIS-

CHARGE PRESSURE

Suction leaks/lost prime:

1. Pump must be primed; make sure that pump volute

and trap are full of water. See priming instructions,
Page 8.

2. Make sure there are no leaks in suction piping.
3. Make sure suction pipe inlet is well below the

water level to prevent pump from sucking air.

4. If suction trap gasket is defective, replace it.
5. Suction lift of 3 to 4 feet (.9-1.2M) will reduce per-

formance. Suction lift of more than 4 feet (1.2M)
will prevent pumping and cause pump to lose
prime. In either case, move pump closer (vertically)
to water source. Make sure suction pipe is large
enough.

Clogged pipe/trap/impeller, worn impeller:

1. Make sure suction trap is not clogged; if it is, clean

trap and strainer.

2. Make sure impeller is not clogged (follow instruc-

tions under “Removing Old Seal”, Page 10; check
impeller for clogging; follow instructions under
“Installing New Seal”, above, for reassembly).

3. Impeller and diffuser may be worn. If so, order

replacement parts from Repair Parts List, Page 12
and 13.

Inadequate Circulation or Jet Action:

1. Check for blocked fittings. Blocked fittings will

cause poor flow and poor jet action.

2. Check trap basket; if plugged, turn pump off and

clean basket. Check and clean skimmer basket.

3. Check that gate valves are fully open.
4. Suction/discharge piping is too small.
5. Check and clean pool filter.
6. Check for clogged pipe/trap/impeller.
7. Consult dealer/installer or service representative.

Circuit Breaker In Home Panel Trips Repeatedly:

1. Breaker must be of adequate capacity.
2. For GFCI breaker, test according to GFCI manufac-

turer’s instructions.

3. Be sure no other lights and appliances are on cir-

cuit.

4. Consult dealer/installer or service representative.
5. Voltage too high or too low. See “Voltage”, Page 5.

Electrical:

1. Pump may be running too slowly; check voltage at

motor terminals and at meter while pump is run-
ning. If low, see wiring instructions or consult
power company. Check for loose connections.

2. Pump may be too hot.

A. Check line voltage; if less than 90% or more

than 110% of rated voltage consult a licensed
electrician.

B. Increase ventilation.
C. Reduce ambient temperature.
D. Tighten any loose wiring connections.

3. Motor internal thermal overload protector is open.

Motor runs too hot. Turn power to motor off. Check
for proper voltage. Check for proper impeller or
impeller rubbing.

4. Consult dealer/installer or service representative.

Mechanical Troubles and Noise:

1. If suction and discharge piping are not adequately

supported, pump assembly will be strained. See
“Installation”, Page 4.

2. Do not mount pump on a wooden platform!

Securely mount on concrete platform for quietest
performance.

3. Air leak in suction line (bubbles in water returning

to pool). Repair leak. Tighten trap lid.

4. Foreign matter (gravel, metal, etc.) in pump

impeller. Disassemble pump, clean impeller, follow
pump service instructions on Page 10 for reassem-
bly.

5. Cavitation.

Improve suction conditions.
Increase pipe size.
Decrease number of fittings.
Increase discharge pressure.
Reduce flow by throttling discharge gate valve.

11

TROUBLESHOOTING GUIDE

Содержание JWPA5C

Страница 1: ...1 1 2 HP 2 SPEED JWPXYD JWPAXYE JWPA5YFL JWPXYDL JWPAXYEL JWPA5YF7L JWPA5YEL JWPA5YE7L JWPA5Y7EL Sta Rite Pool Spa Group 293 Wright Street Delavan WI 53115 International 262 728 5551 FAX 262 728 7550 www starite com Union City TN Delavan WI Mississauga Ont Murrieta CA 2005 Sta Rite Industries S302 Rev 6 16 06 1922 0895A This manual should be furnished to the end user of this pump its use will redu...

Страница 2: ...ation 7 Storage Winterizing 8 Pump Service 9 Troubleshooting Guide 10 Repair Parts List 11 12 Warranty 16 READ AND FOLLOW SAFETY INSTRUCTIONS This is the safety alert symbol When you see this symbol on your sys tem or in this manual look for one of the following signal words and be alert to the potential for personal injury warns about hazards that will cause death serious personal injury or major...

Страница 3: ...Sta Rite equipment consult manufacturer Motor normally operates at high temperature and will be too hot to touch It is protected from heat damage during operation by an auto matic internal cutoff switch Before handling pump or motor stop motor and allow it to cool for 20 minutes INSTALLATION Installation and wiring of pump should only be done by qualified licensed personnel For self priming pumps ...

Страница 4: ...ipe with 5 127mm trap Increase size if a long run is needed To avoid strains on the pump support both suction and discharge pipes independently Place these supports near the pump To avoid a strain left by a gap at the last connection start all piping at the pump and run pipe away from the pump Never use a suction pipe smaller than pump suction connection To avoid airlocking slope suction pipe slig...

Страница 5: ...g overload tripping and reduced component life If voltage is less than 90 or more than 110 of rated voltage when motor is running at full load consult power company Grounding Bonding Install ground bond and wire motor according to local or National Electrical Code requirements Permanently ground motor use size and type wire required by code Ground connection must be made to green grounding termina...

Страница 6: ... instruction In case of power outage check GFCI for tripping which will prevent normal pump operation Reset if necessary NOTICE If you do not use conduit when wiring motor be sure to seal wire opening on end of motor to prevent dirt bugs etc from entering 6 BONDING LUG MOTOR NAMEPLATE GREEN GROUND SCREW MOTOR CANOPY THROUGH BOLTS White 230 Volt Lines A B L2 L1 Blue SINGLE VOLTAGE MOTORS DUAL VOLTA...

Страница 7: ... 8 8 4 6 14 75 JWPA5FL 2A2 11 2 20 16 115 60 1 10 5 5 8 8 4 6 14 75 JWPA5FL A 11 2 25 15 16 4 8 2 115 230 60 1 10 14 5 5 2 8 14 8 4 2 6 12 14 3 75 JWPA5F7L 2A4 11 2 20 16 115 60 1 10 5 5 8 8 4 6 14 75 JWPS5FL A2 11 2 15 12 0 115 60 1 14 2 10 5 5 8 8 4 75 JWPA5D 230A 3 4 15 4 8 230 60 1 14 2 14 2 14 2 75 JWPA5E 230A 1 15 6 1 230 60 1 14 2 14 2 14 2 75 JWPA5E 230A2 1 15 6 1 230 60 1 14 2 14 2 14 2 7...

Страница 8: ...y need to apply a silicone based lubricant Clean and inspect O Ring reinstall on trap cover Replace trap cover on trap turn clockwise to tighten cover NOTICE Tighten trap cover by hand only no wrenches Use a wrench only if necessary to remove lid Pump should prime now Priming time will depend on vertical length of suc tion lift and horizontal length of suction piping If pump does not prime within ...

Страница 9: ...t pump to 50 F 5 Follow pool manufacturer s directions for storage of pool Draining Pump To avoid dangerous or fatal electrical shock hazard turn OFF power to motor before draining pump 1 Close all valves on suction and return piping 2 Remove drain plug in bottom of volute 3 Drain all piping and storage tanks exposed to freezing temperatures 4 Be sure no airlocks are holding water in the system 5 ...

Страница 10: ... where drive ring seats and seals 6 Carefully remove four motor throughbolts from seal plate Figure 4 remove seal plate and use a screwdriver to tap ceramic seat out from the rear Figure 5 Do not damage seal cavity in seal plate 7 Clean cavity from which seal was removed and clean motor shaft Installing New Seal 1 Ceramic seat must be clean and free of dirt grease dust etc Wet rubber cup gasket of...

Страница 11: ...lter 6 Check for clogged pipe trap impeller 7 Consult dealer installer or service representative Circuit Breaker In Home Panel Trips Repeatedly 1 Breaker must be of adequate capacity 2 For GFCI breaker test according to GFCI manufac turer s instructions 3 Be sure no other lights and appliances are on cir cuit 4 Consult dealer installer or service representative 5 Voltage too high or too low See Vo...

Страница 12: ...U30 64SS 20 Lockwasher 5 16 4 U43 11SS U43 11SS 21 Washer 5 16 Flat 4 U43 41SS U43 41SS Cord Assembly Straight Plug A2 2A2 1 U117 1117 Cord Assembly Twist Lok Plug 2A1 1 31953 0101 Cord Assembly 6 Non UL 2A4 1 31953 0116 Cord Assembly 2A8 1 31953 0019 31953 0019 Not Illustrated Models JWPXYD A2 and JWPXYDL A2 do not include Suction Trap Assembly Not available separately Union Half Package is inclu...

Страница 13: ...x Head 1 4 20 x 1 3 4 6 30387 0005 30387 0005 30387 0005 18 Gasket Suction 1 C20 123 C20 123 19 Capscrew 5 16 18x1 1 4 4 U30 64SS U30 64SS 20 Lockwasher 5 16 4 U43 11SS U43 11SS 21 Washer 5 16 Flat 4 U43 41SS U43 41SS Cord Assembly Straight Plug A2 230A2 2A2 1 U117 1117 U117 1117 U117 1117 Cord Assembly Twist Lok Plug A1 2A1 1 31953 0101 31953 0101 Cord Assembly 6 Non UL 2A4 1 31953 0116 31953 011...

Страница 14: ...14 ...

Страница 15: ...15 ...

Страница 16: ... bulbs accessories and fittings manufactured by Sta Rite are warranted to be free of defects in material and or workmanship for one 1 year from the original date of installation The foregoing warranties relate to the original consumer purchas er Purchaser only Sta Rite Industries shall have the option to repair or replace the defective product at its sole discretion Purchasers must pay all labor a...

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