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MODELS A, B, & C

IN-LINE HYDRAULIC TESTER

The 50 GPM (200 L/Min.) in-line hydraulic flow tester is a compact, self contained, portable instrument for testing
hydraulic systems in the shop or field.  Before using the tester, read and understand these instructions.

SAFETY PRECAUTIONS

WARNING:

To help avoid personal injury,

Before operating the tester, all hose connections must be tighten with the proper tools.  Do not
overtighten.  Connections need only be tightened securely and leak-free.  Overtightening may cause
premature thread failure or high pressure fittings to split at pressures lower than their rated capacities.

Should a hydraulic hose ever  rupture,  burst, or need to be disconnected, immediately shut off the tester
and shift the control valve twice to release all pressure.   Never attempt to grasp a leaking hose under
pressure with your hands.  The force of escaping hydraulic fluid could cause serious injury.

Do not subject the hose to any potential hazard such as fire, extreme heat or cold, sharp surfaces, heavy
impact.  Do not allow the hose to kink, twist, curl, or bend so tightly that the oil flow within the hose is
blocked or reduced.  Periodically inspect the hose for wear because any of these conditions can damage
the hose and result in personal injury.

Do not use the hose to move attached equipment.  Stress may damage the hose and cause personal
injury.

Hose material and coupler seals must be compatible with the hydraulic fluid used.  Hoses also must not
come in contact with corrosive materials such as creosote-impregnated objects and some paints.
Consult the manufacturer before painting a hose.  Never paint the couplers.  Hose deterioration due to
corrosive materials may result in personal injury. 

IMPORTANT:

Clean the areas around the oil ports of the tester.

Inspect all threads and fittings for signs of wear or damage and replace as needed.  Clean all hose ends.
couplers, or union ends.

Seal all pipe connections with a high-grade, nonhardening thread sealant, such as Power Team HTS6.
Teflon tape may also be used to seal hydraulic connections, provided only one layer of tape is used.
Apply the tape carefully, two threads back, to prevent it from being

pinched by the coupler and broken off inside the pipe end. 

Any loose pieces of tape could travel through the system and

obstruct the flow of oil or cause jamming of precision-fit parts.

Form No.  102546

HT50A

Operating Instructions for:

Sheet No.

1 of 3

Rev. 3

Date: 27 Aug. 1996

Note: Shaded areas

reflect last revision(s)

made to this form.

Tech. Services: (800) 477-8326

Fax: (800) 765-8326

Order Entry: (800) 541-1418

Fax: (800) 288-7031

SPX Corporation
5885 11th Street
Rockford, IL 61109-3699 USA

Internet Address: 

http://www.powerteam.com

®

© SPX Corporation

Содержание Power Team HT50A

Страница 1: ...nal injury Do not use the hose to move attached equipment Stress may damage the hose and cause personal injury Hose material and coupler seals must be compatible with the hydraulic fluid used Hoses also must not come in contact with corrosive materials such as creosote impregnated objects and some paints Consult the manufacturer before painting a hose Never paint the couplers Hose deterioration du...

Страница 2: ...stic plugs in the inlet and outlet ports Two adapter unions for 3 4 NPT male fittings in the inlet and outlet ports are included Remove the plastic plugs and install the appropriate fittings and hoses Save the plastic port plugs for use during storage to prevent internal contamination of the tester See Figure 2 TESTER COMPONENTS Flow Gauge The flow gauge is a single range gauge Pressure Gauge Pres...

Страница 3: ...UST be open when starting the test and the maximum pressure must be controlled by the operator When testing a system s relief valve refer to the equipment manufacturer s service manual to determine the relief valve setting Turn the hydraulic tester s pressure control valve knob clockwise until the proper relief valve setting has been reached When performing a direct pump test as shown in Figure 3 ...

Страница 4: ...dicated Pressure readings are made from tester s pressure gauge When normal operating temperature is reached open pressure control valve by turning knob counterclockwise and refer to flow meter gauge recording volume at low pressure Increase pressure by turning knob clockwise and record volume at increments up to maximum pressure Open pressure control valve and shut off pump Now check results agai...

Страница 5: ...lve Turn dampener knob counterclockwise several turns Start pump set engine RPM for rated speed of pump After operating temperature has been reached shift directional control valve to direct oil through relief valve M to cylinder port L Close tester s pressure control valve partially to allow cylinder to extend and dead end Oil will flow to reservoir either through the hydraulic tester or through ...

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