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Form No. 1000542 

Rev. 2  November 14, 2014

© SPX

Operating Instructions for:

PE39PED1BPR

PE39PED1PR

PE39YED1BPR

PE39YED1PR

PE39 Series

Compact Torque Wrench Pump

SPX Bolting Systems

Unit 4, Wansbeck Business Park

Rotary Parkway

Ashington

Northumberland NE63 8QW
spxboltingsystems.com

Tel: +44 (0) 1670 850580

Fax: +44 (0) 1670 850655

Original Instructions

Содержание PE39 Series

Страница 1: ...PE39PED1BPR PE39PED1PR PE39YED1BPR PE39YED1PR PE39 Series Compact Torque Wrench Pump SPX Bolting Systems Unit 4 Wansbeck Business Park Rotary Parkway Ashington Northumberland NE63 8QW spxboltingsystem...

Страница 2: ...e Wrench Pumps 2 Control Valves 3 Safety Symbols and Definitions 4 Safety Precautions 4 Initial Setup 7 Operating Instructions 10 Performance Specifications 12 General Maintenance 13 Troubleshooting G...

Страница 3: ...peration Weight can be up to 23 kg 50 lbs Universal motor pumps come with a 1 89L 0 5 Gal capacity hydraulic reservoir The motor is a 0 8 kW 1 04 HP average 115 230 VAC nominal 50 60 Hz single phase C...

Страница 4: ...ench 2002108 2 position 4 way pump mounted solenoid operated Valve Function Diagrams 2 position 4 way Idle Valve Advance Position Solenoid A Pressure to A port B port to tank Retract Position De energ...

Страница 5: ...protection The owner of this tool must ensure that safety related decals are installed maintained and replaced if they become hard to read Shut OFF the motor before opening any connections in the syst...

Страница 6: ...RNING To prevent personal injury Before operating the pump tighten all hose connections using the correct tools Do not overtighten Connections should be only secure and leak free Overtightening can ca...

Страница 7: ...nt unsafe conditions from developing Do not use tools if they are damaged altered or in poor condition The guide cannot cover every hazard or situation so always do the job with SAFETY FIRST IMPORTANT...

Страница 8: ...area around the filler plug to remove debris Debris in the hydraulic fluid can damage the polished surfaces and precision fit components of this pump 2 Remove the filler plug and insert a clean funne...

Страница 9: ...o prevent equipment damage The correct voltage is required for the pump to operate Verify the voltage rating on the pump name plate matches the outlet or power source you are using Low voltage may cau...

Страница 10: ...e 2 Minimum Recommended Gauge Table Bleeding Air from the System After all connections are made the hydraulic system must be bled of any trapped air With no load on the system and the pump positioned...

Страница 11: ...ontrol system 4 Press and hold the ADVANCE RETRACT IDLE rocker switch to the ADVANCE position Release when tool has reached the end of its stroke 5 When the ADVANCE RETRACT IDLE is released the rocker...

Страница 12: ...switch to the ADVANCE position to start the motor and build pressure 4 See Figure 10 Rotate pressure regulating valve to the desired pressure Clockwise increases pressure counterclockwise decreases p...

Страница 13: ...10 000 PSI 230V dB A at Idle and 690 Bar 10 000 PSI PE39 4 500 14 5 7 2 92 Pump Max Pressure Output Bar PSI Fluid Delivery L min cu in min 70 Bar 1 000 PSI 345 Bar 5 000 PSI 690 Bar 10 000 PSI PE39 69...

Страница 14: ...ion Establish a routine to keep the hydraulic system as free from debris as possible Seal unused couplers with dust covers Keep hose connections free of debris Use only Power Team hydraulic fluid Repl...

Страница 15: ...voir with the unit in the horizontal position Do not over fill reservoir Hose Connections CAUTION To prevent personal injury from leaking hydraulic fluid seal all hydraulic connections with a high qua...

Страница 16: ...irements are needed use hydraulic oil 5 1 cSt 100 C 451 cSt 40 C Add hydraulic fluid to the bottom edge of the filler plug hole with the unit in the upright vertical position 4 Connect the hydraulic h...

Страница 17: ...Figure 18 Replace the inlet suction filter 16 Place the reservoir with new o ring on the pump and motor assembly Tighten the screws to 5 Nm 45 in lbs 17 Remove the filler plug and insert a clean funn...

Страница 18: ...al Motors To help prevent premature failure of the armature check the brushes periodically 1 See Figure 20 Disconnect power cord from power source 2 Remove the motor covers Refer to Motor Cover Remova...

Страница 19: ...t be replaced if they are 4 7 mm 3 16 in or less 6 See Figure 23 Install brush assemblies and brush holder caps Figure 22 Brush Inspection Figure 23 Brush Fuse Replacement 1 See Figure 24 Disconnect p...

Страница 20: ...nance continued Figure 25 External Fuse Holder 2 See Figure 25 Remove the fuse holder 3 Replace the fuse On 115V nominal replace 15A time delay 250VAC 5x20mm fuse 230V nominal replace 10A time delay 2...

Страница 21: ...ol system not powered 1 Push START green switch 2 Unit is not plugged in 2 Plug in unit 3 No voltage supply 3 Check line voltage 4 Worn brushes 4 Replace brushes 5 Circuit breaker tripped because tota...

Страница 22: ...ity than necessary 6 Drain flush and refill reservoir using a lighter weight fluid Refer to General Maintenance section 7 Vacuum in reservoir 7 Clean plugged vent in filler plug Pump builds pressure b...

Страница 23: ...6 Disconnect power cord from power source Figure 28 Electric Shroud Screws Figure 26 Disconnected from Power Source Figure 27 Motor Shroud Screws 2 See Figure 27 Remove the three motor shroud screws 3...

Страница 24: ...Electrical Shroud Screw 4 See Figure 29 Remove the third electric shroud screw and the electric shroud 5 See Figure 30 If necessary disconnect the three wires from the motor 6 See Figure 31 If necess...

Страница 25: ...nstall the nut 8 See Figure 33 If necessary position the electrical shroud and connect the wires 9 See Figure 34 Position the electrical shroud Apply a small amount of Loctite 243 or equivalent on end...

Страница 26: ...tion the shroud cover and install the bolts Torque the bolts to 2 8 3 3 Nm 25 30 in lbs Figure 36 Motor Shroud Screws Figure 35 Electric Shroud Screws 11 See Figure 37 Apply a small amount of Loctite...

Страница 27: ...Disconnect any hydraulic hoses 3 Disconnect the control pendant 4 See Figure 39 Loosen but do not remove the four electrical box screws Position the cover aside 5 See Figure 40 Remove the four electr...

Страница 28: ...epair Procedures continued Figure 41 Worm Clamp Figure 42 Motor Bolts 7 See Figure 42 Remove the guard to motor bolts and remove the motor and pump assembly 8 If necessary remove the worm clamp 9 To i...

Страница 29: ...5 18 7 Item No No Req d Part No Description Notes 1 1 9072 GAUGE 10000 PSI 4 DIA CAL SPX 2 1 3000556 ASSY PUMP MOTOR 110 115V 50 60Hz 1 3000584 ASSY PUMP MOTOR 220 230V 50 60Hz 3 2 2002095 MOTOR SHRO...

Страница 30: ...CE US RECT 2 24 IN 15 1 1000608 DECAL PLAS INFO CAUT US RECT 3 0 IN 16 1 1000543 DECAL SPX BOLTING SYSTEMS 17 1 1000616 DECAL PLAS CERT CE US RECT 4 75 IN PE39YED1PR 1 1000617 DECAL PLAS CERT CE US RE...

Страница 31: ...SPX HydraulicTechnologies 5885 11thStreet Rockford IL 61109 3699 USA Telephone 1 815 874 5556 FAX 1 815 874 7853 Cust Service Order Entry Tel 1 800 541 1418 FAX 1 800 288 7031 E mail info powerteam c...

Страница 32: ...31 SPX Form No 1000542 Rev 2 November 14 2014 Declaration of Conformity...

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