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Operating Manual

D E L T A   M S 4

Diaphragm Valve with fan support

Read and understand this manual prior to
operating or servicing this product.

Содержание APV DELTA MS4

Страница 1: ...Operating Manual D E LTA M S 4 Diaphragm Valve with fan support Read and understand this manual prior to operating or servicing this product ...

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Страница 5: ...sembly Tool 9 Service Instructions Single seat valve 12 14 9 1 Disassembly from the pipeline 9 2 Dismantling of wear parts product wetted parts 9 3 Installation of seals and assembly of valve 9 4 Installation of valve insert 10 Service Instructions Actuator 15 10 1 Maintenance of actuator 10 2 Dismantling of seals 10 3 Installation of seals and assembly of actuator 10 4 Reconstruction of valve des...

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Страница 7: ...ervice instructions to ensure safe maintenance of the valve The valve must only be assembled disassembled and re assembled by persons who have been trained in APV valves or by APV service team members If necessary contact your local APV representative When the diaphragm is damaged leakages drain off the leakage bore in the yoke area Attention Valve design NC normally closed Control the actuator wi...

Страница 8: ...nnection reset by spring force Through different assembly of the actuator the following designs are possible NC actuator normally closed NC air to raise spring to lower NO actuator normally open NO air to lower spring to raise The inner parts of the actuator are maintenance free Cleaning of the valve interior is undertaken by CIP cleaning of the pipeline system Leakages at the diaphragm are indica...

Страница 9: ...pport DELTA MS4 Operating Manual rev 0 VP indicator fig 4 1 For the assembly of the control unit on the MS4 valve an adapter is required solenoid valve CU31 Direct Connect 16 31 232 93 CU31V 08 45 001 93 CU31 Device Net 16 31 240 93 CU31 AS interface 2 1 08 45 020 93 Direct Connect ref No Profibus ref No Device Net ref No AS interface ref No adapter CU2 Adapter SW4 SD4 M4 08 48 415 93 Designation ...

Страница 10: ...ut by certified welders EN 287 1 seam quality EN 25817 B The welding of the valve housings must be undertaken in such a way that the valve body is not deformed The preparation of the weld seam up to 3 mm thickness must be carried out in butt manner as a square butt joint without air Consider shrinkage TIG orbital welding is best After welding of the valve housing or of the mating flanges and after...

Страница 11: ...97 4 2 40 455 5 394 5 38 67 126 522 5 461 5 7 1 50 461 5 400 5 50 72 126 533 5 472 5 7 1 65 518 457 66 85 189 603 542 7 9 80 527 466 81 98 189 625 564 14 2 100 544 483 100 111 189 655 594 15 2 Inch 1 406 345 22 2 50 86 456 395 4 2 1 5 454 393 34 9 67 126 521 460 7 1 2 460 399 47 6 72 126 532 471 7 1 2 5 515 454 60 3 85 189 600 539 7 9 3 521 460 72 9 100 189 621 560 14 5 4 543 482 97 6 111 189 654 ...

Страница 12: ...461 5 400 5 50 72 56 34 126 551 5 490 5 7 7 65 518 457 66 85 74 42 189 634 573 8 5 80 527 466 81 98 91 49 5 189 667 5 606 5 14 8 100 544 483 100 111 110 59 189 713 652 15 9 Inch 1 406 345 22 2 50 28 6 17 3 86 452 391 4 7 1 5 454 393 34 9 67 41 1 26 5 126 521 6 460 6 7 7 2 460 399 47 6 72 53 8 32 9 126 546 7 485 7 7 7 2 5 515 454 60 3 85 68 3 39 1 189 622 4 561 4 8 5 3 521 460 72 9 100 80 1 45 189 ...

Страница 13: ...ar min pneumatic air pressure 6 bar Leakage indicator in yoke area G1 8 7 2 Specification of compressed air compressed air quality quality class according to DIN ISO 8573 1 content of solid particles quality class 3 max size of solid particles per m 10000 of 0 5µm d 1 0µm 500 of 1 0µm d 5 0µm content of water quality class 4 max dew point temperature 3 C For installations at lower temperatures or ...

Страница 14: ...l Data stroke X 1 1 5 2 2 5 3 4 8 13 13 16 17 28 5 5 10 10 13 14 25 25 40 50 65 80 100 8 13 13 16 22 5 28 5 5 10 10 13 19 5 25 Inch DN dimensions in mm DN 25 40 50 65 80 100 1 1 5 2 2 5 3 4 22 38 70 112 276 7 4 Valve stroke Opening cross section X stroke 22 42 73 130 342 Inch 7 3 DELTA MS4 kvs values in m3 h ...

Страница 15: ...nstructions Customer stock keeping of spare seals is recommended For valve service we supply complete seal kits including seal grease see spare parts lists Required tools 1x wrench SW13 1x wrench SW17 1x wrench SW19 1x wrench SW30 1x strap wrench cleaning rag as well as a low solution of a suitable cleaning agent observe safety data sheet of cleaning liquid manufacturer 7 Technical Data 8 Maintena...

Страница 16: ...vided with a thin layer of grease before their installation Recommendation APV food grade grease for EPDM HNBR and FPM Viton 0 75 kg tin ref No 000 70 01 019 93 60 g tube ref No 000 70 01 018 93 APV food grade grease for VMQ Silicone 0 60kg tin ref No 000 70 01 017 93 60 g tube ref No 000 70 01 016 93 Do not use grease containing mineral oil for EPDM seals Do not use grease on Silicone oil basis f...

Страница 17: ...n with control unit and valve position indication At first unscrew the actuator screw Release the hex nut 22 while holding up the centering washer 21 Remove the centering washer 2 Extract the shaft with guide rod 3 diaphragm 5 fan 6 upper shaft 4 and diaphragm support 7 from the actuator 14 Remove the seat seal 2 and o ring 16 3 Remove the yoke 9 from the actuator 17 Actuator can be maintained see...

Страница 18: ...hragm support into the fan Toothing of fan and diaphragm support must interlock 6 Insert the pre assembled lower shaft with guide rod diaphragm fan upper shaft and diaphragm support through the yoke 9 and actuator 17 The upper shaft must be guided through the guide bush into the yoke in smooth running manner In case of mechanical stiffness check the right fit of the guide bush 7 Design with contro...

Страница 19: ...he basic adjustment of the valve position indication By turning the positioning screw in the control unit the shift points can be adjusted 4 Design with valve position indication Push in the proximity switches and fasten them Readjust the proximity switches if necessary 5 Adjustement of proximity switches fig 9 4 Drive the actuator into a limit position Drive the corresponding proximity switch int...

Страница 20: ...f installation of the v seal 2 Push the seal screws over the piston at both sides of the actuator and tighten them 3 Fasten the adapter of the control unit and the yoke on the actuator Attention Observe the position of the adapter Attention Consider the required valve design NC or NO during the installation of the adapter and the yoke NC FS normally closed air to raise spring to lower NO FH normal...

Страница 21: ...he shaft in the housing by the threaded bolt Clamp the housing in a vice 3 Slightly grease the seat seal with APV food grade grease Then pull the seal onto the ring until stop by means of the venting plug 4 Introduce the ring with the seat seal into the housing and press it down until it stops 5 Insert the thrust ring into the housing Screw on the nut and tighten it until stop by means of a hook s...

Страница 22: ...r designation Data are subject to change F a i l u r e R e m e d y Valve closed and pressure in upper housing Valve is untight Replace seat seal 2 Check line pressure max 10bar Leakage at the leakage bore in the area of the valve yoke Check tightening torque of locknut Replace diaphragm 5 and o ring 16 Leakage between housing and yoke flange Replace o rings 15 Actuator Air escapes at the actuator ...

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Страница 24: ... representatives please visit www apv com Copyright 2008 SPX Corporation The information contained in this document including any specifications and other product details are subject to change without notice While we have taken care to ensure the information is accurate at the time of going to press we assume no responsibility for errors or omissions nor for any damages resulting from the use of t...

Страница 25: ...D E L T A M S 4 Ersatzteillisten Spare Parts Lists Read and understand this manual prior to operating or servicing this product ...

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