© SPX FLOW, Inc.
Form No. 1000623
Rev. 6 Jan. 10, 2017
High Cycle Hydraulic Torque Wrench
Original Instructions
Unit 4, Wansbeck Business Park
Rotary Parkway
Ashington
Northumberland NE63 8QW
Tel: +44 (0) 1670 850580
Fax: +44 (0) 1670 850655
[email protected]
spxboltingsystems.com
Operating Manual for:
TWHC Series
Страница 1: ...ycle Hydraulic Torque Wrench Original Instructions Unit 4 Wansbeck Business Park Rotary Parkway Ashington Northumberland NE63 8QW Tel 44 0 1670 850580 Fax 44 0 1670 850655 info spxboltingsystems com s...
Страница 2: ...ion Point Safety 11 Use of Backing Wrenches 11 Torque Wrench Selection 11 Tightening Bolts 11 Tightening a Flanged Joint 12 Loosening Bolts 12 Performance Specifications 14 Technical Specifications 14...
Страница 3: ...tighten nuts and bolts It is powered using a 690 bar 10 000 psi hydraulic pump unit The torque output from the TWHC torque wrench is proportional to the pump pressure applied Figure 1 TWHC Hydraulic T...
Страница 4: ...ad and discussed in the operator s native language These products are designed for general use in normal environments These products are not designed for use in special work environments such as explo...
Страница 5: ...WARNING To prevent personal injury Before operating the pump tighten all hose connections using the correct tools Do not overtighten Connections should be only secure and leak free Overtightening can...
Страница 6: ...must not be operator adjustable Remote Handset Controls The preferred configuration for the handset is such that upon starting the pump unit the pump enters retract or idle mode pressure fixed at 103...
Страница 7: ...s of 40 C 104 F will affect the life of the hydraulic seals If the temperatures are likely to exceed 40 C 104 F it is advisable to use a larger capacity wrench so that the pressure to achieve the requ...
Страница 8: ...e drive retainer button is properly located Do not strike any of the components including the socket to shock the nut free Verify reaction structures are strong and rigid enough to accept the torque t...
Страница 9: ...instructions for proper wrench and pump maintenance Do not use other equipment to increase the capability i e hammering on socket wrench Changing the Drive Direction To change the drive direction 1 P...
Страница 10: ...e connection or breaking the coupler connection NOTE TWHC torque wrenches are equipped with a pressure release valve built into the multiswivel manifold to protect against retract pressure intensifica...
Страница 11: ...tures a 360 adjustable reaction arm Although the reaction arm can be placed in a multitude of positions always try to use the torque tool with the reaction arm positioned parallel to the socket i e 90...
Страница 12: ...has been selected on tightening criteria only it will seldom perform in a break out situation Break out Considerations Nuts Bolts which have been correctly lubricated at the make up tightening stage...
Страница 13: ...orking in a clockwise or counter clockwise direction make a final pass around the flange tightening each bolt to the full torque value specified in the torque data 8 Using a hammer ring each nut to ve...
Страница 14: ...again making sure that the pump delivered full pressure The pump pressure can also be set by blanking the pump outlets using blank couplings 3 Apply the hydraulic torque wrench and socket to the nut...
Страница 15: ...tract 103 bar 1 500 psi OPERATING TEMPERATURE LIMITS 20 C to 40 C 4 F to 104 F HYDRAULIC OIL TYPE Grade 46 hydraulic oil Wrench Ref Square Drive mm in Torque Output ft lb Approximate Weight kg lb MIN...
Страница 16: ...26500 359 5200 996 735 2210 1631 4263 3146 37344 27560 372 5400 1034 763 2295 1693 4427 3267 38780 28620 386 5600 1072 791 2380 1756 4591 3388 40217 29680 400 5800 1110 820 2465 1819 4755 3509 41653...
Страница 17: ...ect each hydraulic hose and quick connect coupling Check the entire length of the hose for cuts abrasions and damage Replace the entire hose if any evidence of damage is present 2 Coat each quick conn...
Страница 18: ...tighten coupling Slow torque wrench operation 1 Hose restriction 2 Coupling not fully assembled 3 Pump flow rate too small 1 Change hose 2 Fully tighten coupling 3 Use higher flow pump Erratic or slow...
Страница 19: ...assembly and disassembly General servicing repair can be carried out in three specific areas of the hydraulic torque wrench This allows servicing and lubricating of specific components without complet...
Страница 20: ...gure 6 Square Drive Removal Figure 7 Crank Pin Alignment Figure 8 Drive Assembly Removal 5 See Figure 7 Push the drive assembly upward until the crank pin is centralised in the body plug hole Push and...
Страница 21: ...t be lubricated using the specified product only Using alternative lubricants will affect the output and possibly lead to premature component failure 1 Place the drive shoe and springs into the crank...
Страница 22: ...removed for seal replacement or during full servicing 1 Disconnect the hydraulic torque wrench from the power supply 2 Attach open ended couplings to the swivel manifold couplings to vent any residua...
Страница 23: ...res continued Figure 14 Swivel Banjo Circlip Removal Figure 15 Swivel Banjo Removal Figure 16 Swivel Post Removal 7 See Figure 15 Remove the banjo from the swivel post Remove and discard the banjo sea...
Страница 24: ...ring seal to the swivel post 4 Assemble four new o ring seals to the banjo 5 Carefully push the banjo onto the swivel post ensuring the seals do not get nipped 6 Attach the banjo circlip to the post 7...
Страница 25: ...alant to the hydraulic coupling thread before as sembly Thread sealing tape should not be used as debris from the sealing tape can contaminate the system Hydraulic Cylinder Disassembly It is only nece...
Страница 26: ...g the seal backup ring scarved joints are rotated 180 apart 2 With the seals and bores coated in clean hydraulic oil insert the piston into the body bore guiding aligning the piston through the rod se...
Страница 27: ...E P H O S E S A N D S W IV E L F R O M T O U C H IN G S T A T IO N A R Y O B J E C T S 19 WARNING LOCK REACTION ARM BEFORE USING TOOL 21 BOTH SIDES 22 BOTH SIDES 20 BOTH SIDES W ARNIN G KEEP HANDS O...
Страница 28: ...TDHC000005 1 Female Coupling 2 11 STDHC000004 STDHC000004 1 Male Coupling 2 12 INTHC000002 INTHC000002 1 Adapter 2 13 STDRC000057 STDRC000057 1 Clip 2 14 STDFA000025 STDFA000025 4 Screw 2 15 STDFA0000...
Страница 29: ...2 TWHCGD010001 TWHCGD030001 1 TWHC Guard 13 STDRC000030 STDRC000030 2 Clip 14 STDST000079 STDST000079 2 Cap 15 STDFA000156 STDFA000156 2 Screw 16 TWHCRA010001 TWHCRA030001 1 TWHC Reaction Arm 17 TWHCA...
Страница 30: ...D S W IV E L F R O M T O U C H IN G S T A T IO N A R Y O B J E C T S 19 WARNING LOCK REACTION ARM BEFORE USING TOOL 21 BOTH SIDES 22 BOTH SIDES 20 BOTH SIDES W ARNIN G KEE P HANDS O FF TO O L REA CTI...
Страница 31: ...2 5 Multiswivel seal Kit TWHCAS020003 2 Seal 2 6 3 Seal 2 7 2 Seal 2 8 2 Seal 2 9 1 Seal 2 10 STDHC000005 1 Female Coupling 2 11 STDHC000004 1 Male Coupling 2 12 INTHC000002 1 Adapter 2 13 STDRC000064...
Страница 32: ...ap 10 TWHCSD060002 1 TWHC Square Drive 11 TWHCCP060001 1 TWHC Crank Pin 12 TWHCGD060001 1 TWHC Guard 13 STDRC000031 2 Clip 14 STDST000109 2 Cap 15 STDFA000156 2 Screw 16 TWHCRA060001 1 TWHC Reaction A...
Страница 33: ...G K E E P H O S E S A N D S W IV E L F R O M T O U C H IN G S T A T IO N A R Y O B J E C T S 19 WARNING LOCK REACTION ARM BEFORE USING TOOL 21 BOTH SIDES 22 BOTH SIDES 20 BOTH SIDES W ARNIN G KEEP HAN...
Страница 34: ...vel seal Kit TWHCAS020003 2 Seal 2 6 3 Seal 2 7 2 Seal 2 8 2 Seal 2 9 1 Seal 2 10 STDHC000005 1 Female Coupling 2 11 STDHC000004 1 Male Coupling 2 12 INTHC000002 1 Adapter 2 13 STDRC000064 1 Clip 2 14...
Страница 35: ...0 TWHCSD500002 1 TWHC Square Drive 11 TWHCCP500001 1 TWHC Crank Pin 12 TWHCGD500001 1 TWHC Guard 13 STDRC000077 1 Clip 14 STDFA000075 1 Lifteye 15 STDFA000156 4 Screw 16 TWHCRA500001 1 TWHC Reaction A...
Страница 36: ...SPX FLOW Inc Form No 1000623 Rev 6 Jan 10 2017...
