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Instructions-Parts

ChemSafe™

ChemSafe™ 1590

1590

Air

Air---Operated

Operated

Operated Diaphragm

Diaphragm

Diaphragm Pump

Pump

334796B

1.5–inch

1.5–inch high

high

high purity

purity

purity pump

pump

pump for

for

for industrial

industrial

industrial applications.For

applications.For

applications.For professional

professional

professional use

use

use only.

only.

Not

Not approved

approved

approved for

for

for use

use

use in

in European

European

European explosive

explosive

explosive atmosphere

atmosphere

atmosphere locations.

locations.

Important

Important Safety

Safety

Safety Instructions

Instructions

Read all warnings and instructions in this manual. Save

Save

Save these

these

instructions.

100 psi (0.7 MPa, 7.0 bar) Maximum Air
Supply Pressure
100 psi (0.7 MPa, 7.0 bar) Maximum
Fluid Working Pressure

PROVEN QUALITY. LEADING TECHNOLOGY.

Springer Pumps, LLC
Telford, PA 18969

Tel: 866-777-6060 / Int'l: 215-949-2900

Fax: 866-777-6383 / Int'l: 215-721-1296

shop.springerpumps.com

[email protected]

Содержание ChemSafe 1590

Страница 1: ... use use use in in in European European European explosive explosive explosive atmosphere atmosphere atmosphere locations locations locations Important Important Important Safety Safety Safety Instructions Instructions Instructions Read all warnings and instructions in this manual Save Save Save these these these instructions instructions instructions 100 psi 0 7 MPa 7 0 bar Maximum Air Supply Pre...

Страница 2: ...nance 15 Maintenance Schedule 15 Lubrication 15 Tighten Threaded Connections 15 Flushing and Storage 15 Troubleshooting 16 Repair 18 Disassemble the Fluid Section 18 Replace the Anchor Strap 19 Disassemble the Center Section 19 Replace the Air Motor 20 Reassemble the Center Section 21 Reassemble the Fluid Section 22 Torque Instructions 24 Parts 25 Kits 28 Dimensions 29 Performance Charts 30 Techni...

Страница 3: ...ide of grounded pail when triggering into pail Do not use pail liners unless they are antistatic or conductive Stop Stop Stop operation operation operation immediately immediately immediately if static sparking occurs or you feel a shock Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area Route exhaust away from all ignition sources If ...

Страница 4: ...ich you are using it Use equipment only for its intended purpose Call your distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not kink or over bend hoses or use hoses to pull equipment Keep children and animals away from work area Comply with all applicable safety regulations THERMAL THERMAL THERMAL EXPANSION EXPANSION EXPANSION ...

Страница 5: ...urfaces and fluid that s heated can become very hot during operation To avoid severe burns Do not touch hot fluid or equipment PERSONAL PERSONAL PERSONAL PROTECTIVE PROTECTIVE PROTECTIVE EQUIPMENT EQUIPMENT EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipm...

Страница 6: ...lve Material Material Material Fluid Fluid Fluid Covers Covers Covers and and and Manifolds Manifolds Manifolds 1590 1590 1590 PT PT PT 1 5 in PTFE P01A P01A P01A Polypropylene center with npt air inlet PT3 PT3 PT3 PTFE npt 1590 1590 1590 UH UH UH 1 5 in UHMWPE P03A P03A P03A Polypropylene center with BSPT air inlet PT4 PT4 PT4 PTFE bspt UH3 UH3 UH3 UHMW npt UH4 UH4 UH4 UHMW bspt Seat Seat Seat Ma...

Страница 7: ...PDM EPDM 24X488 24X488 24X488 bspt bspt bspt 24X487 24X487 24X487 1 5 1 5 1 5 in in in PTFE PTFE PTFE npt npt npt PTFE PTFE PTFE Buna Buna Buna N N N 24X486 24X486 24X486 bspt bspt bspt 24X485 24X485 24X485 npt npt npt PTFE EPDM PTFE EPDM PTFE EPDM Overmolded Overmolded Overmolded 24X549 24X549 24X549 bspt bspt bspt 24X551 24X551 24X551 npt npt npt EPDM EPDM EPDM 24X514 24X514 24X514 bspt bspt bsp...

Страница 8: ...ump is the formation and collapse of bubbles in the pumped liquid Frequent or excessive cavitation can cause serious damage including pitting and early wear of fluid chambers balls and seats It may result in reduced efficiency of the pump Cavitation damage and reduced efficiency both result in increased operating costs Cavitation depends on the vapor pressure of the pumped liquid the system suctio...

Страница 9: ...oesn t wobble 4 For ease of operation and service mount the pump so air valve air inlet fluid inlet and fluid outlet ports are easily accessible Accessories Components Accessories Components Accessories Components Not Not Not Supplied Supplied Supplied System System System Components Components Components A Air supply line J Air inlet port not visible B Bleed type master air valve required for you...

Страница 10: ...nded surface Do not place the pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity Check your system electrical continuity after the initial installation and then set up a regular schedule for checking continuity to be sure proper grounding is maintained Air Air Air Lines Lines Lines 1 Install an air regulator and gauge C to control the fluid pressure Th...

Страница 11: ...ove the muffler U from the pump air exhaust port K 3 Install the adaptor from the kit 4 Install a grounded air exhaust hose S If a hose longer than 10 ft 3 m is required use a larger diameter hose Avoid sharp bends or kinks in the hose 5 Place a container T at the end of the air exhaust line to catch fluid in case a diaphragm ruptures If the diaphragm ruptures the fluid being pumped will exhaust w...

Страница 12: ...d be adequate for most materials 3 For maximum suction lift wet and dry see Technical Data page 31 For best results always install the pump as close as possible to the material source Minimize suction requirements to maximize pump performance Fluid Fluid Fluid Outlet Outlet Outlet Line Line Line 1 Use grounded flexible fluid hoses See Ground The System page 10 2 Install a fluid drain valve F near ...

Страница 13: ... tight Use a compatible liquid thread sealant on male threads NOTICE NOTICE NOTICE Do not overtighten fluid inlet and outlet fittings Soft plastic threads can be stripped easily 3 Place the suction tube if used in fluid to be pumped NOTE NOTE NOTE If fluid inlet pressure to the pump is more than 25 of outlet working pressure the ball check valves will not close fast enough resulting in inefficient...

Страница 14: ... pumping and before you clean check or service the equipment 1 Shut off the air supply to the pump 2 Open the dispensing valve if used 3 Open the fluid drain valve to relieve fluid pressure Have a container ready to catch the drainage Pump Pump Pump Shutdown Shutdown Shutdown At the end of the work shift and before you check adjust clean or repair the system follow the Pressure Relief Procedure pa...

Страница 15: ...cessary Although pump use varies a general guideline is to retorque bolts every two months See Torque Instructions page 24 Flushing Flushing Flushing and and and Storage Storage Storage Flush before fluid can dry in the equipment at the end of the day before storing and before repairing equipment Flush at the lowest pressure possible Check connectors for leaks and tighten as necessary Use solvent ...

Страница 16: ...seat or manifold Replace ball and seat Dispensing valve is clogged Relieve pressure and clear valve Pump will not cycle or cycles once and stops Diaphragm is ruptured Replace Suction line is clogged Inspect clear Check valve balls are sticky or leaking Clean or replace Diaphragm is ruptured Replace Exhaust is restricted Remove restriction Spool valve is damaged or worn Replace spool valve Air supp...

Страница 17: ...als are worn or damaged Replace Fluid covers are loose Retorque Diaphragm is damaged Replace Pump leaks air externally Manifold fittings are loose Retorque Fluid covers are loose Retorque Pump leaks fluid externally Diaphragms are damaged Replace 334796B 17 Springer Pumps LLC Telford PA 18969 Tel 866 777 6060 Int l 215 949 2900 Fax 866 777 6383 Int l 215 721 1296 shop springerpumps com info spring...

Страница 18: ... pump and use a 13 mm socket to remove the manifold retainer 11 and the outlet manifold 8 6 Inspect both inlet manifold s 10 wearable seats 35 and replace if worn or damaged NOTE NOTE NOTE Use a small hammer to tap new wearable seats 36 into the manifold 10 7 Remove the o ring seal 17 from the outlet side of each fluid cover 6 8 Without scratching the inner bore use a hook to remove the two outlet...

Страница 19: ...9 3 Align the four holes in the new anchor strap 31 with the corresponding holes in the fluid cover retainer 9 and the four screws 33 4 Use a 3 16 in hex wrench to tighten the screws 33 Disassemble Disassemble Disassemble the the the Center Center Center Section Section Section 1 One diaphragm 25 and strike plate 4 should screw off by hand Slide the second diaphragm and strike plate out with the s...

Страница 20: ... air motor assembly 2 to remove from the body 1 2 Inspect o rings 34 and replace if necessary 3 Apply a thin film of lubricant 44 to air motor o rings 34 and to the outside of the air motor assembly 2 and screw back into the body 1 small end first NOTE NOTE NOTE Be careful not to clog air holes with lubricant 20 334796B Springer Pumps LLC Telford PA 18969 Tel 866 777 6060 Int l 215 949 2900 Fax 86...

Страница 21: ...ividually to verify that the other spool 3 has a corresponding shift d Plug the air holes on the air motor 2 to verify no air is escaping from either of the spools 3 6 Install the muffler media alternating felt mufflers 15 and mesh baffle spacers 38 as shown into the muffler Use the new felt mufflers 15 supplied in the rebuild kit Muffler parts must be placed in exactly the order shown in the illu...

Страница 22: ... the permanently attached nut and the rounded side of the second washer away from the nut then a flat 12 washer 26 4 Slide the tie bolts 24 through the retainers 9 fluid covers 6 and body 1 all oriented as shown Use a clamp to hold the sections together 5 On the threaded end of each tie bolt 24 place a flat 12 washer 26 two belleville washer 27 with the rounded side of the first belleville washer ...

Страница 23: ...e of each fluid cover 6 12 Align the inlet manifold 10 on the assembly Use the placement of dowel pins 23 to orient the manifold so the inlet port is facing the correct direction for your application 13 Align the inlet manifold retainers 12 on the inlet manifold 10 14 On each screw 29 place two belleville washers 27 with the rounded side of first washer toward the screw head and the rounded side o...

Страница 24: ...ork the screwdriver under the lip of each cap and gently pry it off 2 Start all fluid cover screws a few turns Then turn down each screw just until head contacts cover 3 Turn each screw by 1 2 turn or less working in a crisscross pattern to specified torque 4 Repeat for fluid manifolds Assembly Torque Re Torque Fluid Covers 60 in lb 6 8 N m 55 in lb 6 2 N m Fluid Manifolds 55 in lb 6 2 N m 45 in l...

Страница 25: ...558 included in all Center and Fluid Section Rebuild kits 2 Follow Torque Instructions page 24 334796B 25 Springer Pumps LLC Telford PA 18969 Tel 866 777 6060 Int l 215 949 2900 Fax 866 777 6383 Int l 215 721 1296 shop springerpumps com info springerpumps com ...

Страница 26: ...17F081 MUFFLER felt 2 pack 2 16 17F306 SCREW button hd M8 x 1 x 80 lg 4 17 17F320 SEAL o ring 331 PTFE 4 18 17F186 NUT manifold 16 Ref Ref Ref Part Part Part Description Description Description Qty Qty Qty SEAT wearable Modified PTFE 19 UHMW 2 RETAINER ball 1 5 8 in 17F106 PTFE 20 17F102 UHMW 4 D RING PTFE 21 UHMW 4 22 17F336 BALL check 1 5 8 in PTFE 4 pack 1 23 17F307 PIN guide 25 dia x 1 25 6 24...

Страница 27: ...ngual 1 42 17F796 TOOL wrench spool removal 4 pin 1 43 17F800 TOOL wrench air motor 1 44 17G558 LUBRICANT PFPE 1 Replacement Warning labels signs tags and cards are available at no cost Parts included in Fluid Section Rebuild Kit sold separately See Kits page 28 for the correct kit for your pump Parts included in Center Section Rebuild Kit 17F136 sold separately 334796B 27 Springer Pumps LLC Telfo...

Страница 28: ...ty 4 Strike Plate 2 17 326 O ring 4 Wearable Seat PTFE Kits 17F140 17G053 17G054 19 UHMW Kits 17F142 17F143 17F145 2 Ball Retainer PTFE Kits 17F140 17G053 17G054 20 UHMW Kits 17F142 17F143 17F145 4 Ref Ref Ref Description Description Description Qty Qty Qty D ring PTFE Kit 17F140 Modified PTFE Kits 17G053 17G054 21 UHMW Kits 17F142 17F143 17F145 4 22 Check Ball 1 5 8 in PTFE 4 Diaphragm PTFE Kits ...

Страница 29: ...9 8 cm D D D 15 5 in 39 3 cm E E E 13 1 in 33 2 cm Ref Ref Ref US US US Metric Metric Metric F F F 20 0 in 50 8 cm G G G 9 8 in 24 9 cm H H H 11 1 in 28 2 cm J J J 9 1 in 23 1 cm 334796B 29 Springer Pumps LLC Telford PA 18969 Tel 866 777 6060 Int l 215 949 2900 Fax 866 777 6383 Int l 215 721 1296 shop springerpumps com info springerpumps com ...

Страница 30: ...ion Consumption Approximate Approximate Approximate Cycles Cycles Cycles per per per Minute Minute Minute How How How to to to Read Read Read the the the Charts Charts Charts 1 Locate fluid flow rate along bottom of chart 2 Follow vertical line up to intersection with selected operating air pressure curve 3 Follow left to scale to read fluid fluid fluid outlet outlet outlet pressure pressure press...

Страница 31: ... fluid inside or outside of the pump Running the pump at temperatures below freezing may accelerate the wear of the elastomer components in the pump 32 F 0 C Air consumption at maximum flow 46 scfm 1 3 sccm Fluid flow per cycle 0 433 gallons 1 64 liters Maximum free flow delivery 99 5 gpm 376 lpm Maximum pump speed 230 cycles per minute Weight 66 lb 30 kg Wetted Parts PTFE EPDM NBR UHMWPE Maximum ...

Страница 32: ...S DISCLAIMS ALL ALL ALL IMPLIED IMPLIED IMPLIED WARRANTIES WARRANTIES WARRANTIES OF OF OF MERCHANTABILITY MERCHANTABILITY MERCHANTABILITY AND AND AND FITNESS FITNESS FITNESS FOR FOR FOR A A A PARTICULAR PARTICULAR PARTICULAR PURPOSE PURPOSE PURPOSE IN IN IN CONNECTION CONNECTION CONNECTION WITH WITH WITH ACCESSORIES ACCESSORIES ACCESSORIES EQUIPMENT EQUIPMENT EQUIPMENT MATERIALS MATERIALS MATERIAL...

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