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Spida Machinery Mini 10, Руководство по эксплуатации и обслуживанию

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Mini 

10

 

  Operation & Service Manual

 

Содержание Mini 10

Страница 1: ...Mini 10 Operation Service Manual...

Страница 2: ......

Страница 3: ...14 Minimum company standards maintenance 15 Hazard identification 16 Foreseeable misuse 18 Specifications 19 Parts identification 21 Mini10 overview 22 Operating controls 23 Electrical system 24 Pump...

Страница 4: ...Risk assessment 49 Operator training checklist 59 Warranty 61 Machinery equipment information 62 Training certification 63 Index 65 2...

Страница 5: ...CUMENT This document contains the following sections If you want to Read Learn about this machine What is a Mini10 on page 5 Understand safety considerations for this machine Safety information on pag...

Страница 6: ...on page 5 Bold italic Bold italic Reference to another different document For example the Mini10 Operation and Service Manual Blue underline Blue underline Hyperlink that shows additional information...

Страница 7: ...0 has the following key features Feature Variable speed drive to allow fabricators to drive the machine to suit their needs 60 Tonne pressing capacity Adjustable jigging and base plates SICK AG Indust...

Страница 8: ...2 There must be good lighting in the installation area to allow proper positioning of the machine 3 The ground upon which the machine rests must not vary by more than 25mm over a 15m x 3m area 4 All e...

Страница 9: ...pment Manufacturer OEM of the Spida machinery Spida Machinery has a duty of care to advise you thatthis machine should only be used for its designed and intended use by operators who have received app...

Страница 10: ...8...

Страница 11: ...Respirator or dust mask Each member of the factory personnel shall be instructed in the safe use of the machine using this document as a guideline and shall sign a copy of this document to indicate th...

Страница 12: ...er and nail plates multistruts no other materials apart from the jigging should be placed between the press and the table Before pressing remove all surplus tools timber and jigging etc from the table...

Страница 13: ...t this information also be logged The electrical boxes should be locked at all times to avoid casual entry by unauthorised persons as touching livecircuits is hazardous Split broken warped twisted or...

Страница 14: ...ely guarding nip points and moving parts Make sure guards are in position and in good working condition Poor housekeeping Inspect Mini10 and surrounding areas for obstructions and defects Clean built...

Страница 15: ...on slip Clean up spills immediately Workplace Use good lighting so that work piece pressing head and machine controls can be seen clearly Position or shade lighting sources so they do not shine in the...

Страница 16: ...al and jigging designed for the machine Operator technique Make sure machine path is clear Do not remove stock from a Mini10 table until the pressing head has been returned to its resting position Ins...

Страница 17: ...remove sawdust etc from machines or clothing Stop start buttons Make sure that start and stop buttons are in good working condition and within easy and convenient reach of an operator Start buttons s...

Страница 18: ...erations and burst Slips trips and falls There is the potential to slip trip or fall if good housekeeping practices are not adhered to and the work area is not kept free of saw dust loose timber and o...

Страница 19: ...slips trips or falls That approved eye and hearing protection is used at all times when operating the machine That approved safety footwear is worn at all times when operating the machine That if the...

Страница 20: ...f the head drive Drive cog wear and breakage Replacement of cogs retention of drive chain Driving the head into the end stop Leg and head damage Structural repairs to the head frame and table ends Ove...

Страница 21: ...00mm Travelling speed 78m min Pressing cycle 2 5 seconds Pressing capacity Standard 32t Boost 45t Press opening 20mm minimum 140mm maximum Platen 600 x 3000mm platen width 2200 PSI Oil specification S...

Страница 22: ...20...

Страница 23: ...page 27 Footprint drawing Footprint drawing on page 32 Mini10 hydraulic schematic Mini10 hydraulic schematic on page 33 NOTE Due to improvements and design changes there may be discrepancies between...

Страница 24: ...PARTS IDENTIFICATION MINI10 OVERVIEW Operator safety guard Operator platform Press head Table SICK unit 22...

Страница 25: ...r off stop OPERATING CONTROLS WARNING The Emergency Stop Button will disable the machine indefinitely unless the problem is addressed the switch is twisted anti clockwise unlocking the push button On...

Страница 26: ...ELECTRICAL SYSTEM Grease bank Electrical system guard Electrical control cabinet PARTS IDENTIFICATION Electrical isolation switch Hydraulic drive motor 24...

Страница 27: ...PARTS IDENTIFICATION PUMP AND MOTOR Hydraulic tank Electric motor Filler cap Oil level indicator Filter assembly Hydraulic drain 25...

Страница 28: ...Bell crank Drive shaft Drive chain and sprocket Drive shaft Hydraulic HYDRAULIC SYSTEM Drive wheel PARTS IDENTIFICATION 26...

Страница 29: ...PARTS IDENTIFICATION HYDRAULIC OIL LEVEL Hydraulic oil level gauge Oil filter Operator platform Hydraulic oil filler cap 27...

Страница 30: ...PARTS IDENTIFICATION SICK unit SICK unit guard SICK UNIT 28...

Страница 31: ...PARTS IDENTIFICATION DRIVE MOTOR AND DRIVE WHEELS Ider wheel Hydraulic drive motor 29...

Страница 32: ...TIFICATION GREASE BANKS The Mini10 has two grease banks Horizontal grease bank located near the operator platform and Vertical grease bank located on the opposite side of the machine Grease bank Greas...

Страница 33: ...PARTS IDENTIFICATION JIGGING 2 heel jigs 1 apex jig assembly 6 eccentic clamps 6 short slotted jig plates 8 large slotted jig plates 10 nylon bobbins 6 long slotted jig plates 31...

Страница 34: ...FOOTPRINT DRAWING PARTS IDENTIFICATION 32...

Страница 35: ...MINI 10 HYDRAULIC SCHEMATIC PARTS IDENTIFICATION 8 9 33...

Страница 36: ...MINI10 ELECTRICAL DRAWINGS PARTS IDENTIFICATION 34...

Страница 37: ...PARTS IDENTIFICATION 35...

Страница 38: ...36...

Страница 39: ...NIT SCHEMATICS NOTE The following schematics are provided as is for information purposes only Please contact Spida Machinery if you intend to work on the SICK unit electrical system SICK UNIT SCHEMATI...

Страница 40: ...SICK UNIT SCHEMATICS 38...

Страница 41: ...SICK UNIT SCHEMATICS 39...

Страница 42: ...40...

Страница 43: ...the work area is clear and safe 3 Check the operation of mechanical points prior to pressing 4 Ensure that no pressing occurs within 100mm of the edge of the table 5 Ease the travel lever when first o...

Страница 44: ...42...

Страница 45: ...see Maintenance points Maintenance points on page 44 Daily maintenance schedule Daily maintenance schedule on page 45 Weekly maintenance schedule Weekly maintenance schedule on page 46 Bi annual main...

Страница 46: ...e or vibration Smooth travel of pressing head in all directions Guards in place Remove all non relevant materials from the work area Weekly checks All wires and hoses are not frayed or damaged Hydraul...

Страница 47: ...ure should be reported to Spida Machinery or selected Hydraulic Personnel Mechanical Grease Points Platen linkage bushes Grease nipples are supplied on all major linkage joints Spida Machinery recomme...

Страница 48: ...s for excessive wear Check operation along table NOTE Only qualified personnel are to perform adjustments Table rollers Ensure rollers are adjusted equally and lock nut is fixed Mechanical General Jig...

Страница 49: ...ll components of machine will require a general inspection for signs of deterioration due to normal wear and tear of machine under operation Check adjust and tighten all major components Check structu...

Страница 50: ...l General Refer daily weekly biannual maintenance schedule Major components All components of machine will require a general inspection for signs of deterioration due to normal wear and tear of machin...

Страница 51: ...RISK ASSESSMENT RISK ASSESSMENT NOTE This information is included for information purposes only Please contact Spida Machinery for the latest information or if you require a user editable document 49...

Страница 52: ...53 Electrical equipment of industrial machines Date of this inspection Name of person conducting this Hazard Identification and Risk Assessment Risk Assessment Actions endorsed by worksite manager COM...

Страница 53: ...tted with a Direct On Line DOL push button type of Stop Start control IS THERE AN ISSUE IN ACHIEVING THIS REQUIREMENT 9 c The Start button must be recessed or flush with the switch body and be any col...

Страница 54: ...ote CONSIDER CONCURRENTLY When allocating a LEVEL of RISK for any identified HAZARD in this section these two questions must be considered concurrently There is a possibility that features of the guar...

Страница 55: ...end of the table 9 15 0 5 1 7 5 Operator to be trained to check all other workers are clear of the press head before operating b The guard on the press head fixed below the table may becomes a pinch...

Страница 56: ...cuts or other injury if touched a Manual handling of nailplates may cause cuts 9 1 6 3 18 Operators should use gloves to avoid such injuries 16 Are there any areas within the operator s reach where a...

Страница 57: ...hen adding components and removing completed job operators are required to lift 9 25 3 2 150 Job rotation and multiple workers are two strategies to correct this issue 22 Is there a potential hazard f...

Страница 58: ...lating to Explosion potential a 9 29 Is there a potential hazard present relating to Moisture or dampness a 9 30 Is there a potential hazard present relating to Pressure or vacuum a 9 31 Is there a po...

Страница 59: ...sionally Once a week to once a month 3 Unusual but possible e g 1 in 10 3 Serious Non permanent injury or ill health Adverse effect on environment 15 Infrequent Once a month to once a year 2 Remotely...

Страница 60: ...58...

Страница 61: ...h Shown location of Hydraulic power pack start stop switch Shown location of Hydraulic Drain Plug Shown Energy Chain location and where to inspect Shown correct locking pressure for jigging bolts Show...

Страница 62: ...Manual and Safe Operation Guideline Training Checklist and Maintenance Schedule Operator Name Signature Date Witnessed by Name Page 2 of 2 Name Signature Date You must sign this original document and...

Страница 63: ...repair or consideration of a warranty claim consequent to an authorisation to dismantle must be shipped prepaid 6 SPIDA may at its option either repair or replace the defective part upon inspection a...

Страница 64: ...rmation Details Serial plate Date of shipment Signed by on behalf of Spida Machinery Name Position Acceptance of warranty I acknowledge and accept the contents of this warranty Information Details Sig...

Страница 65: ...this Mini10 I declare that all information in this document was demonstrated and explained to me by the instructor I further declare that I have thoroughly read and understand the Mini10 Op Service M...

Страница 66: ...64...

Страница 67: ...s 44 weekly checks 45 maintenance schedules 43 Mini10 5 minimum company standards 12 misuse 18 0 operating instructions 41 overview diagram 22 p parts identification 21 personal protective equipment 9...

Страница 68: ...t www Spida com A 164 Taurikura Dr Tauriko Tauranga 3171 New Zealand P 64 7 579 5010 Toll free 0800 774 327 E info spida com A 1 Clark Road Shelbyville IN 46176 United States P 1 866 647 7771 Toll fre...

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