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DISPLAY

POWER

A
B

C

MASTERMIND TCU

# PART NAME

PART NUMBER QTY

SPEC

TOOL

TORQUE

COMMENT

Nm

in-lbf

A Display Mounting Screw

1

M4 x 10 mm 0.7 mm P Torx

TX 10

0.8

7

DO NOT OVERTIGHTEN MAX 0.8 Nm. (Optional Replacement Screw

B MasterMind TCU

1

N/A

N/A

N/A

Update Firmware Via Type C USB Data Cable And Turbo Studio.

C MasterMind Trail Remote

1

2 mm hex

0.8

7

DO NOT OVERTIGHTEN; MAX 0.8 Nm

CAUTION: The TCU sits above the top tube and has the potential to be struck by the handlebar or stem when the handlebar is

rotated fully. When assembling the bicycle, make sure to have enough clearance between the handlebar, stem, and the TCU.
The number of spacers below the stem necessary to clear TCU will depend on several factors. These include stem model/

length/orientation, which TCU version your bicycle is equipped with, and the head tube angle adjustment position.

PAGE

30

2022

TECHNICAL GUIDE

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Содержание LEVO 2022

Страница 1: ...SCHEMATIC SMALL PARTS 2022 TECHNICAL GUIDE...

Страница 2: ...T E R Y C A B L E C L A M P N D S M O T O R C O V E R 1 8 S E AT S TAY P R O T E C T O R C H A I N S TAY P R O T E C T O R 1 9 M U D F L A P 2 0 H E A D S E T 2 1 H E A D S E T C U P S 2 2 S T E M 2 3...

Страница 3: ...E OFFSET mm 44 J FRONT CENTER mm 737 759 784 813 842 877 K CHAINSTAY LENGTH SHORT SETTING 441 L WHEELBASE mm 1179 1200 1224 1254 1283 1381 M BIKE STANDOVER HEIGHT mm 750 775 785 790 N SEAT TUBE LENGTH...

Страница 4: ...es to each other before gluing The face of the ICR guide base should point to the right of the dropper housing guide 4 Insert the dropper housing assembly through the ICR port located in the drive sid...

Страница 5: ...center hooks on the guide 5 Place the dropper housing guide against the upper inside wall of the downtube aligned with the bottle cage bolts 6 Insert the bottle cage bolts through the cage and frame a...

Страница 6: ...tube and is tight if not pull the excess guide tube through the top of the dropper housing mount NOTE For ease of assembly the dropper housing guide B may need to be removed PART NAME PART NUMBER QTY...

Страница 7: ...miter Screw 1 Countersunk M4 x 14 mm Self tapping Screw 3 mm hex N A N A The stopper is used to stop contact between the dropper post and the motor do not overtighten MOTOR HOUSING CABLE GUIDE ASSEMBL...

Страница 8: ...2 5 mm hex N A N A The stopper is used to stop contact between the dropper post and the motor G Seatpost Limiter Nut 1 M4 nut stainless steel 7 mm socket wrench N A N A MOTOR HOUSING CABLE GUIDE ASSEM...

Страница 9: ...the non drive side of the chainstay and route it to the mid port on the chainstay 3 Glue one end of the guide tubes into the ICR guide base with a small drop of glue Loctite 416 Briefly allow the glue...

Страница 10: ...the inner ICR port located in the non drive side of the chainstay and route it to the mid port on the chainstay 3 Guide the derailleur and brake guide tubes up the seat tube and up into the sidearm ex...

Страница 11: ...Plastic Sidearm Frame Cover N A N A N A Sidearm Cable Guide Mounting Screw 3 M4 Mounting Screw 3 mm hex 1 9 SIDE ARM CABLE GUIDE ASSEMBLY Once the rear brake and derailleur guide tubes are through the...

Страница 12: ...N A N A N A D Custom Spacer 2 8 2 mm ID x 20 mm OD X 17 6 mm W Aluminium N A N A N A E Motor Carrier Mounting Bolt 2 M10 x 28 mm x 1 5 mm P T30 Torx 18 160 F Motor Carrier Mounting washer 2 10 6 mm ID...

Страница 13: ...embly from the motor housing up though the side arm exiting the non drive side ICR port at the head tube Place the guide cover and insert the screw then tighten to specification Place the spacers B ag...

Страница 14: ...mm hex 2 18 B DS Motor Cover mounting screws 2 Countersunk Bolt M4 x 10 mm x 0 7 mm p S Steel 2 5 mm hex 2 18 C DS Motor Cover 1 N A N A N A DRIVE SIDE MOTOR COVER ASSEMBLY 1 Flex the drive side motor...

Страница 15: ...I 25 mm P S Steel 24 210 Custom right hand thread D Main Pivot Washers 2 10 6 mm ID x 21 mm OD x 0 5 THK S Steel N A N A E Center Mounting Bolt Part of Motor Mounting Bolt Kit S210500010 2 M8 x 50 mm...

Страница 16: ...on making sure the guide does not come in contact with the spider The Levo chainguide comes pre aligned from the factory Do not add or remove any spacers from the original build B Chain Guide Inner Pl...

Страница 17: ...e from the main pivot end of the chainstay through the outer hole on the non drive side exiting the chainstay behind the horst pivot When assembling the rear triangle to the front triangle thread the...

Страница 18: ...nd or metal debris and clean accordingly The frequency of the cleaning depends on your riding conditions ride frequency and or brake pad material Removing metal debris may require the use of a magnet...

Страница 19: ...4 5 mm hex 10 89 C Spider S195100001 1 SPIDER 104 mm BCD N A N A N A D Spider Groove Nut S166800011 1 Levo ISIS Groove Nut ParkTool BBT 18 or Shimano TL UN96 50 443 E Crank VARIOUS Carbon Alloy 160 mm...

Страница 20: ...Non Drive Side Cover Part Of Kit S219900034 1 N A N A N A F Non Drive Side Cover Bolts 5 M4 x 12 mm x 0 7 mm Steel 3 mm hex 1 9 MAIN HARNES CLAMP ASSEMBLY Slide the clamp B over the main harness cable...

Страница 21: ...mper Evo SEATSTAY PROTECTOR ASSEMBLY Clean the seatstay bridge before assembling the protector then clip the protector onto the bridge A Chainstay Protector Assembly This assembly keeps mud and debris...

Страница 22: ...35 Use threadlock C Chainstay Protector 1 N A N A N A Clean chainstay before applying MUDFLAP AND PROTECTOR ASSEMBLY Clip the mud flap arms under the chainstay bridge and rotate the mud flap into posi...

Страница 23: ...eadset cup is universal for all headset cups The cup has a spherical interface with the head tube and will move with the angle of the steerer tube B Cone Spacer 1 Spring Steel N A N A N A B Compressio...

Страница 24: ...e 1 degree headset cup Install the headset parts bearings and cups into the frame When aligning the headset cup the etching facing the front of the bicycle indicates the desired setting Make sure the...

Страница 25: ...s Spring Washer 5 mm hex 8 71 E Top Cap 1 N A N A N A On certain models only F Top Cap Bolt 1 5 mm hex N A N A G Headset Spacer 1 34 mm OD x 28 6 mm ID x5 mm N A N A N A H Stem Deity Coperhead Not Sho...

Страница 26: ...the handlebar Install the stem on the steerer tube followed by the top cap and bolt A then tighten the top cap bolt Align the stem with the front wheel and torque the rear stem bolts A to specificati...

Страница 27: ...against the bearing Align the chainstay pivot hole with the seatstay pivot hole Insert the flip chips located in either the high or low position Grease the non threaded surfaces of the bolts insert t...

Страница 28: ...P CHIP HORST LINK DROPOUT HEADSET CUP NEUTRAL 1 1 High Short WB Head Tube Angle Approx 64 5 Default Bottom Bracket Height Approx 350 Mm Default Head Tube Angle Approx 65 5 Bottom Bracket Height Approx...

Страница 29: ...sal Base 2 T10 Torx 1 90 GUIDE TUBE ASSEMBLY PROCESS 1 The Trail Remote connector cannot pass through the ICR guide base holes A and must be threaded through the slot located on the front of the guide...

Страница 30: ...Turbo Connect Battery 1 CR 1620 N A N A Replacement battery CR 1620 remove with a non metallic tweezers 4 Trail Remote S216800019 1 2 mm hex 0 8 7 DO NOT OVERTIGHTEN MAX 0 8 Nm Use mm TCU 2 remote as...

Страница 31: ...APP Check the RE plug is inserted correctly into the charge port and locked Disconnect the Range Extender and check for water in the plug If the problem persists contact your Authorized Specialized R...

Страница 32: ...e S216800019 1 2 mm hex 0 8 7 DO NOT OVERTIGHTEN MAX 0 8 Nm CAUTION The TCU sits above the top tube and has the potential to be struck by the handlebar or stem when the handlebar is rotated fully When...

Страница 33: ...for errors and diagnostic reports which can be shared with retailers who can give further advice based on the bicycle serial number MASTERMIND TCU RESET PROCESS Standard Reset Standard reset is the f...

Страница 34: ...COMMENT Nm in lbf A Blind Plug S216800024 1 N A N A N A B Motor S196800005 1 Specialized 2 2 N A N A N A This is a shared motor between Gen 2 and Gen 3 Levo It is also recommended that Nyogel 760G sp...

Страница 35: ...A N A SEE BELOW E Battery Expander Spacer Upper 1 N A N A N A SEE BELOW The spacers D E are used to ensure a good fit inside the frame The Levo is supplied standard with the lower spacer D installed...

Страница 36: ...on the top of the battery 5 Insert the battery screws and torque to specification NOTE The lower battery screw will need a 3 mm long reach hex bit to torque the bolt correctly Battery bolt is availab...

Страница 37: ...carefully placed on its side or turned upside down If placed on its side the bicycle should be on even ground and leaned toward the non drive side Due to its increased weight turning the bicycle upsi...

Страница 38: ...the hanger pocket or contacts the rotational stop tab Apply grease ONLY to the thru axle threads Do NOT apply grease to the frame UDH hanger or UDH bolt threads The hanger must be completely seated in...

Страница 39: ...s a minimum of 100 mm of insertion MAXIMUM INSERTION The seat tube is reamed to a specified maximum insertion depth for each frame size This ream depth limits the insertion depth of the seatpost Pleas...

Страница 40: ...HORST PIVOT OUTER SPACER ASSY 12X21X2 5 4 Link Seat Tube Bearing Spacer 12 1 mm ID x 19 5 mm OD x 3 mm W SPCR 12 1 ID X 19 5 OD X 3 W FSR AL7075 T6 2 Speed Sensor Retaining Bolt M4 x 14 mm x 0 7 mm p...

Страница 41: ...EAR BRAKE GUIDE NON DRIVE SIDE SEATSTAY 2 5 mm hex 0 8 7 MAIN HARNESS CLAMP 2 5 mm hex 4 35 MUD FLAP BOLTS 2 5 mm hex 4 35 MOTOR HOUSING CABLE GUIDE BOLTS 2 5 mm hex 4 35 CHAIN GUIDE 5 mm hex 4 5 40 A...

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