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Spearhead Quadsaw 1602 Скачать руководство пользователя страница 1

Spearhead QUADSAW

1602/2002/2402

1

QUADSAW

1602/2002/2402

Edition 1.1 – October

2017

Part No.

8999106

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Содержание Quadsaw 1602

Страница 1: ...Spearhead QUADSAW 1602 2002 2402 1 QUADSAW 1602 2002 2402 Edition 1 1 October 2017 Part No 8999106...

Страница 2: ...gned by the selling dealer to verify that your machine has been registered with Spearhead Machinery Limited IMPORTANT During the initial bedding in period of a new machine it is the customer s respons...

Страница 3: ...This warranty does not apply to any expendable items such as blades flails bushes belts flap kits skids shields guards wear pads or pneumatic tyres 1 05 Temporary repairs and consequential loss i e o...

Страница 4: ...set forth herein and implied warranties with respect to the goods including but not limited to merchantability and fitness for a particular purpose 3 02 The manufacturer makes no warranty as to the de...

Страница 5: ...th and safety regulations of the respective EU Directives The Machinery Directive is supported by the following harmonized standards DS EN ISO 12100 3rd edition 2011 Safety of Machinery General princi...

Страница 6: ...6 Transporting The Quadsaw 28 Work Position With The Quadsaw 29 Field Of Application 32 Driving Directions For Using The Quadsaw 34 First Time Operation 35 Safety Distances Vertically 36 Operating The...

Страница 7: ...Blade Shaft 2402 72 Primary Tensioning System 1602 73 Primary Tensioning System 2002 74 Primary Tensioning System 2402 75 Secondary Tensioning System 1602 76 Secondary Tensioning System 2002 77 Second...

Страница 8: ...02 and up to 120mm 2402 For single branches passing through the Quadsaw at any one time these sizes can be increased to 100 mm 1602 120 mm 2002 and 160 mm 2402 Important Note The information contained...

Страница 9: ...o a hazardous situation which could result in damage to the machine and equipment if not observed correctly NOTICE Specific or general information considered important or useful to emphasise LEFT HAND...

Страница 10: ...tters have been tested on the following reach arm systems Spearhead Twiga MID PRO FLEX with tractors from 4400kg wheelbase of 250 cm and a track width of 200 cm measured from to the outer edge of the...

Страница 11: ...preferable to use external weights but liquid can be added to around 75 of the tyre volume water with anti freeze or the heavier Calcium Chloride alternative can be used Addition of weights care shoul...

Страница 12: ...rk gloves safety shoes and goggles Dispose of oil and grease according to regulation Immediately after finishing work all safety and protection units must be installed and activated again Before any u...

Страница 13: ...ine is running Warning Stay clear of rotating saw blades Warning Do not remove open guard when parts are rotating Warning Stop engine and remove key before performing maintenance or repair work Warnin...

Страница 14: ...the public highway advising them of the time and location of the intended work asking what is required by the way of signs and procedure Non authorised placement of road signs may create offences unde...

Страница 15: ...nded that the following personal protective equipment is worn when the operating and or maintaining this machine coveralls safety boots safety glasses hearing protection safety helmet protective glove...

Страница 16: ...Motor c Skid d Guard e LH Motor Mount Position Please note the machine shown above is in Right hand configuration Left hand machine builds will have item B at relocated to item E Blade Unit Components...

Страница 17: ...saw is supplied with a special bracket enabling mounting on various vehicles and carriers SPECIFICATION Specification Model 1602 2002 2402 Working Width 1 6m 2 0m 2 4m Blade Diameter 400mm 500mm 600mm...

Страница 18: ...d or missing Inspect work area for wire steel posts large stones and other dangerous materials and remove before starting work Beware of the danger of overhead power cables The operator must be aware...

Страница 19: ...freewheel for up to 20 seconds or more after being stopped Never operate the machine until you have read and understood the relevant handbook and are familiar with the controls Never use a machine th...

Страница 20: ...ls live always turn off the isolator switch red and disconnect supply Transport the machine without the blade protection guards mounted Attempt to detect a hydraulic leak with your hand use a piece of...

Страница 21: ...achine between a maximum of 45 to vertical or complete vertical for cutting and raise into work position Adjust the rotor rotations to the recommended speed and drive with a safe speed that is adjuste...

Страница 22: ...n for other road users during transportation Power Lines Always pay close attention to overhead lines Between power poles there is always risk of hitting overhead lines When in doubt please contact yo...

Страница 23: ...n mounting the tool to the machine make sure that no persons are within range of the sawblades as these can cause injuries even when stationary For safety reasons the sawblades must be always be fitte...

Страница 24: ...ithout the rubber curtain Removing The Guard Aligning Tightening To mount the Quadsaw to the Spearhead Twiga reach arm lower the arm in order to align the faces between the machines Bring the faces to...

Страница 25: ...BE CONNECTED TO RETURN PRESSURE Medium Sized Hose Marked Red Connected to Pressure P with a maximum of 200 bar RETURN Largest Sized Hose Marked Green Connected to Tank T with a maximum back pressure...

Страница 26: ...location of the gearbox b The location of the skid c The orientation of the blades Blades must be mounted to cut in a downward direction only LH Mounted Machines Viewed from operating position RH Moun...

Страница 27: ...ting down must run the same way as the tractor Blade bolts 10 9 grade need to be torqued to 40 1 Nm Mount the Quadsaw so the blades are running in the driving direction Mount the hydraulic hoses so th...

Страница 28: ...slewing ability the reach arm should be slewed behind the tractor Be mindful if the reach arm is lifted to the transportation stop that it doesn t hit the cab of the vehicle or will hit the cab during...

Страница 29: ...on 2 The Quadsaw is designed to work vertically When cutting hedges always start from the bottom vertically 3 The Quadsaw is designed to work vertically but can be angled to work at a maximum angle of...

Страница 30: ...orking on trees ensure that the tractor is of suitable distance from the tree to ensure the safety of you and the tractor from falling cut branches 5 The Quadsaw should NEVER cut horizontally Debris a...

Страница 31: ...AW 1602 2002 2402 31 6 The Quadsaw should NEVER be used to cut grass 7 The Quadsaw should NEVER be used at angles which could cause debris to get thrown towards the tractor or other bystanders vehicle...

Страница 32: ...blades running vertical in relation to the direction of travel this will help prevent them from distorting during operations Should small branches debris or unwanted material get stuck in the blades t...

Страница 33: ...cing the user When in charge of the machine ALWAYS obey the following rules Inspect the work area prior to operation and remove any dangerous material Never operate the machine with persons or animals...

Страница 34: ...ng vertical related to the direction of travel This will prevent the blades from bending too much Use the advantage of the skid found at the bottom of the Quadsaw to prevent the saw blades from hittin...

Страница 35: ...machine with broken or missing sawblades Blades must be mounted in a downward cutting rotation only Attachment of the machine must be performed in a safe location on a firm level site Care should be a...

Страница 36: ...ty zone at 1 metre cutting height vertically Cutting Height Vertically Safety Radius Safety Distance From The Front 0 1m 5 m 10 m 1 1 1 2 m 6 m 11 m 1 2 1 3 m 7 m 12 m 1 3 1 4 m 8 m 13 m 1 4 1 5 m 9 m...

Страница 37: ...hitting the ground Note how it s mounted depending on whether the machine is LH left hand or RH right hand build Should small branches debris or unwanted material get stuck in the blades the machine a...

Страница 38: ...r use the machine in excess of the maximum oil pressure in the hoses 250 bar Never stop the engine with the PTO engaged Never transport the machine with the PTO engaged Never transport the machine wit...

Страница 39: ...ng repealed To be exact bypassing the safety advice may result in Endangering persons at non secured work areas Malfunction of important machine functions Malfunction of prescribed methods for mainten...

Страница 40: ...t Diagram Spearhead Machinery recommend changing all sawblade axles after 1500 hours of work as of the possibility of metal fatigue Spearhead Machinery recommend changing all sawblade axles after 1500...

Страница 41: ...mounting bolts on saw blade mounting plate s tighten if required Check headstock mounting bolts for tightness tighten if required After 10 hours of Use New Machine Check motor oil level S top up if re...

Страница 42: ...d fittings to be in good order Any damages or leaks must be rectified immediately this is part of the daily maintenance and is your responsibility to ensure a long reliable working life Spearhead s hy...

Страница 43: ...than replacing expensive hoses Hose warranty is limited to the replacement of hoses due to faulty materials or manufacture Warranty will not be considered on hoses damaged by chafing abrasion cuts or...

Страница 44: ...d contact with oils particularly used engine oils Wear protective clothing including impervious gloves where practicable Avoid contaminating clothes with oil particularly those next to the skin Overal...

Страница 45: ...2402 After 3 5 working hours the belts may have slackened and must be checked They must now be tensioned to 1602 650 Nm 2002 720 Nm 2402 900 Nm Checking Tension Take the lid off Check the Nm setting...

Страница 46: ...n Recommended Tools Belt Tensioner Optikrik II 19 mm socket Socket extension bar Ratchet 17 mm and 19 mm spanner Gloves 1 Take the lid off mounted behind the saw blades 2 Check adjust the short belt b...

Страница 47: ...602 2002 2402 47 BELT DIAGRAMS LRS 1602 LRS 2002 LRS 2402 Tool For Checking Belt Tension OPTIKRIK II Part No 200155 0 900 650 Nm 900 650 Nm 900 650 Nm 950 720 Nm 950 720 Nm 950 720 Nm 1100 900 Nm 1100...

Страница 48: ...BE CONNECTED TO RETURN PRESSURE Medium Sized Hose Marked Red Connected to Pressure P with a maximum of 200 bar RETURN Largest Sized Hose Marked Green Connected to Tank T with a maximum back pressure...

Страница 49: ...ned on a regular basis Never start or stop the rotor at maximum RPM Avoid sudden arm movements via the joystick and due to irregularities on the ground as changes in pressure are directed back to the...

Страница 50: ...e machine covered from rain or sunlight The machine must be placed horizontally on a level surface or pallet Make sure that the machine is unable to tip or fall down when stored Find a suitable storag...

Страница 51: ...dition of the sawblades and belts Remember that the Quadsaw all models is constructed to resist even the toughest conditions and that with some care and attention it will supply you with many years of...

Страница 52: ...the machine during normal working conditions with a Elma 1350B noise measurer type ICE 650 type II The energy A weighted sound pressure is lower than 85 dB A The test has been done at a distance of 1...

Страница 53: ...vesham Worcestershire Postcode WR11 8SW Telephone 44 0 1789 491860 Email enquiries spearheadmachinery com CE Declaration Contact Spearhead Machinery Limited Telephone 44 0 1789 491860 Email enquiries...

Страница 54: ...NINGS BANS DIRECTIONS Never attempt any maintenance or adjustment without first disengaging the PTO hydraulic pump Only authorised personnel are allowed to do maintenance on the equipment Read this ma...

Страница 55: ...he machine must be disassembled and the parts separated as following Category Example of Parts Rubber Plastic Hoses Rubber Guards Stabilisers Plastic Strips etc Technical Components Pumps Motors Hydra...

Страница 56: ...oil to the correct level Oil leak in pressure hose Check machine for leaks Oil pump filter is blocked Replace the filter element Branches get frayed Larger branches than recommended Never exceed the r...

Страница 57: ...and arrangement of dispatch Ensure you or your dealer has sufficient cover for parts requirement outside factory hours Important Note The information contained in this manual is correct at the time of...

Страница 58: ...Spearhead QUADSAW 1602 2002 2402 58 MAIN FRAME 1602...

Страница 59: ...4 COVER 1 10 8171502 SKID 1 11 8178002 WASHER 6 12 8171506 BRANCH CARRIER 4 13 14 8174006 BELT 1 15 160141 0 MOTOR BELT 1 16 8178001 PLASTIC STRIP 1 17 8171504 COVER 1 18 8171505 TRANSPORT PROTECTION...

Страница 60: ...Spearhead QUADSAW 1602 2002 2402 60 MAIN FRAME 2002...

Страница 61: ...4001 BELT 1 11 8224001 BELT 1 12 200141 0 MOTOR BELT 1 13 8222004 ADJUSTER BOLT 2 14 8221502 SKID 1 15 2770536 NUT 2 16 8222005 LOCK WASHER 4 17 SEE SECTION SECONDARY TENSIONING SYSTEM 1 18 SEE SECTIO...

Страница 62: ...Spearhead QUADSAW 1602 2002 2402 62 MAIN FRAME GT 2402...

Страница 63: ...M 1 8 8254001 BELT FOR MOTOR 1 9 10 8254002 BELT 2 11 8251000 TOP COVER 1 12 8251502 COVER 1 13 8251503 SKID 1 14 8258001 COVER 1 15 8251504 BRANCH CARRIER 4 16 8258002 PLASTIC WASHER 6 17 8251505 COV...

Страница 64: ...Spearhead QUADSAW 1602 2002 2402 64 MAIN FRAME PL 2402...

Страница 65: ...EM 1 8 8254001 BELT FOR MOTOR 1 9 10 8254002 BELT 2 11 8251000 TOP COVER 1 12 8251502 COVER 1 13 8258002 WASHER 6 14 8251505 COVER 1 15 8251506 TRANSPORT PROTECTION 1 16 8222011 WASHER 11 17 8222005 W...

Страница 66: ...Spearhead QUADSAW 1602 2002 2402 66 MOTOR 1602 8221508LH 8221508RH...

Страница 67: ...1 4 8171006 STOP 2 5 200139 0 BOLT 3 6 200156 0 WASHER 2 7 200131 0 PULLEY SUPPORT 1 8 200138 0 PULLEY WASHER 1 9 200132 0 PORT ELBOW 2 10 200133 0 SPLINE PTO 1 11 1021512 NUT 1 12 1551004 KEY 1 13 B...

Страница 68: ...222011 FLAT WASHER 5 4 8222005 LOCK WASHER 5 5 200231 0 MOTOR 1 5 200230 0 MOTOR 1 NOT SHOWN 200230A SHAFT SEAL KIT FOR MOTOR 1 200230B SEAL KIT COMPLETE 1 200230C SHAFT REPAIR KIT WITH BEARING 200230...

Страница 69: ...ADJUSTER PLATE RH 1 2 8254003 PULLEY 1 3 8222011 WASHER 3 4 8222005 WASHER 6 5 MOTOR 1 6 2770434 WASHER 2 7 8222006 BOLT 5 8 200138 0 WASHER 1 9 8362010 BOLT 1 10 8484005 KEY 1 11 8222014 BOLT 1 12 8...

Страница 70: ...Y 1 3 8174001 BEARING 2 4 0162001 0 LOCK RING 1 5 200119 0 LOCK WASHER 2 6 ALAMO TO PRODUCE NUMBER SAW BLADE 390 ALAMO 1 NOT SHOWN WOODEN BOX FOR BLADES 1 7 8171001 MOUNTING PLATE 1 8 8171002 DUST PLA...

Страница 71: ...N QTY 1 8221505 AXLE 1 2 8221002 PULLEY 1 3 8224002 BEARING 2 4 2771110 LOCKING RING 2 5 240120 0 LOCKING RING 1 6 8227001 SAW BLADE 490 1 NOT SHOWN 200111K WOODEN BOX FOR BLADES 1 7 8221003 MOUNTING...

Страница 72: ...E 1 2 8254005 PULLEY 1 3 8254007 BEARING 2 4 8252003 WASHER 2 5 2777518 CIRCLIP 1 6 8251005 DUST PLATE 1 NOT SHOWN WOODEN TRANSPORT BOX 1 7 8257001 SAW BLADE 590 1 8 8251006 MOUNTING PLATE 1 9 8222010...

Страница 73: ...8174005 PULLEY 1 4 8171010 SHAFT AXLE 1 5 8174001 BEARING 2 6 200119 0 LOCKING RING 2 7 0162001 0 LOCKING RING 1 8 8222006 BOLT 1 9 2770402 BOLT 4 10 2001560 WASHER 6 11 8171006 STOP 2 12 200139 0 BO...

Страница 74: ...8221005 PULLEY 1 3 8224002 BEARING 2 4 2771110 LOCKING RING 2 5 240121 0 LOCKING RING 1 6 8222005 LOCK WASHER 5 7 8222006 BOLT 5 8 8222011 FLAT WASHER 5 9 8222012 BOLT 1 10 8222013 LOCK WASHER 1 11 82...

Страница 75: ...54007 BEARING 2 4 8252003 CIRCLIP 2 5 2777518 CIRCLIP 1 6 8222005 WASHER 6 7 8222006 BOLT 5 8 8222011 WASHER 5 9 8222012 BOLT 1 10 8222013 WASHER 1 11 8251003 SHAFT 1 12 8251004 ADAPTOR PLATE 1 13 825...

Страница 76: ...TEM 1602 ITEM NO PART NO DESCRIPTION QTY 1 8171509 ADJUSTER FORK 1 2 8171007 SHAFT 1 3 8174004 TENSIONER WHEEL 1 4 8174001 BEARING 2 5 200119 0 LOCKING RING 1 6 8171008 WASHER 1 7 8172003 CSK SKT BOLT...

Страница 77: ...SYSTEM 2002 ITEM NO PART NO DESCRIPTION QTY 1 8221008 TENSIONER WHEEL 1 2 8224002 BEARING 2 3 2771110 LOCKING RING 1 4 8221009 SHAFT 1 5 8222005 LOCK WASHER 1 6 2770536 NUT 1 7 8221507 ADJUSTER FORK...

Страница 78: ...SYSTEM 2402 ITEM NO PART NO DESCRIPTION QTY 1 8251508 ADJUSTER FORK 1 2 8251007 SHAFT 1 3 8254004 TENSIONER WHEEL 1 4 8254007 BEARING 2 5 8252003 CIRCLIP 1 6 8251008 TOP SHAFT 1 7 8252004 BOLT 1 8 825...

Страница 79: ...1602 2002 2402 ITEM NO PART NO DESCRIPTION QTY 1 8770357 STAND CLEAR OF MACHINE DECAL 1 2 8770306 KEEP BOLTS TIGHT DECAL 1 3 8770358 REMOVE KEY READ MANUAL DECAL 1 4 8770359 PYLONS DECAL 1 5 8770361...

Страница 80: ...ief valve Use the one from the earlier motor Mount it in the same side as previously On the Quadsaw this points against the centre Take care when mounting and DO NOT use air tools Fill the motor with...

Страница 81: ...Spearhead QUADSAW 1602 2002 2402 81...

Страница 82: ...rhead QUADSAW 1602 2002 2402 82 Spearhead Machinery Green View Salford Priors Evesham Worcestershire WR11 8SW Tel 01789 491860 Fax 01789 778683 www spearheadmachinery com enquiries spearheadmachinery...

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