Space-Ray PCA100L5 Скачать руководство пользователя страница 1

Form 43343060 

Jan 2014    

 

 

 

 

INSTALLATION AND OPERATION INSTRUCTIONS 

INFRARED RADIANT POULTRY TUBE HEATER 

Single and Two Stage Push Through System (Positive Pressure) 

Models: 

       (Hot Rolled Steel) 

        (Aluminized Steel) 

 

PCS75    (N5,L5,N7,L7)    

PCA75    (N5,L5,N7,L7) 

 

PCS100  (N5,L5,N7,L7)   

PCA100  (N5,L5,N7,L7) 

 

PCS125  (N5,L5,N7,L7)   

PCA125  (N5,L5,N7,L7) 

 

PCS150  (N5,L5,N7,L7 

 

PCA150  (N5,L5,N7,L7) 

 

FOR  YOUR  S

FOR  YOUR  S

FOR  YOUR  S

FOR  YOUR  SAFETY:

AFETY:

AFETY:

AFETY:  Exhaust  fans  MUST

MUST

MUST

MUST  be  operating  on  an  appropriate  cycle  when  heaters  are  operating  to 

avoid a  high concentration  of carbon  monoxide.  When used  without  fresh air,  this  heater  may  give  off  carbon 
monoxide, an odorless and poisonous gas. CARBON MONOXIDE

CARBON MONOXIDE

CARBON MONOXIDE

CARBON MONOXIDE    POISONING MAY LEAD TO DEATH

POISONING MAY LEAD TO DEATH

POISONING MAY LEAD TO DEATH

POISONING MAY LEAD TO DEATH. Early signs of 

carbon  monoxide  poisoning  resemble  the  flue  with  headaches,  dizziness  and  nausea.  If  you  experience  these 
signs, GET FRESH AIR IMMEDIATELY!

GET FRESH AIR IMMEDIATELY!

GET FRESH AIR IMMEDIATELY!

GET FRESH AIR IMMEDIATELY! Have the heaters serviced as soon as possible and check the ventilation in 

the house. 

 

These heaters are designed for agricultural applications and may operate with the use of either Natural Gas or 
Liquid  Propane  (LP)  Gas.  Check  the  heater’s  nameplate  to  determine  the  correct  gas  type  before  proceeding 
with installation. 

 

!INSTALLER: This manual is the property of the owner. Please present this manual to the owner when you leave 
the job site. 

 

 

   

IF YOU SMELL GAS: 

FOR YOUR SAFETY

FOR YOUR SAFETY

FOR YOUR SAFETY

FOR YOUR SAFETY    

 

!

!

!

!

 

DO NOT

DO NOT

DO NOT

DO NOT try to light any appliance. 

!

!

!

!

 

DO  NOT

DO  NOT

DO  NOT

DO  NOT  touch  any  electrical  switch;  DO  NOT

DO  NOT

DO  NOT

DO  NOT  use  any 

telephone in your building. 

!

!

!

!

 

IMMEDIATELY

IMMEDIATELY

IMMEDIATELY

IMMEDIATELY  call  your  gas  supplier  from  a  neighbor's 
telephone.  Follow  the  gas  supplier's  instructions.  If  you 
cannot reach your gas supplier, call the fire department. 

 

    
    
DO NOT 

DO NOT 

DO NOT 

DO NOT store or use gasoline or other 

store or use gasoline or other 

store or use gasoline or other 

store or use gasoline or other 

flammable vapors and li

flammable vapors and li

flammable vapors and li

flammable vapors and liquids in the vicinity of 

quids in the vicinity of 

quids in the vicinity of 

quids in the vicinity of 

this or any other appliance.

this or any other appliance.

this or any other appliance.

this or any other appliance.

 

 

 

!IMPORTANT:

!IMPORTANT:

!IMPORTANT:

!IMPORTANT:    SAVE THIS MANUAL FOR FUTURE REFERENCE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

 

SPACE

SPACE

SPACE

SPACE----RAY

RAY

RAY

RAY    

Post Office Box 36485 (28236)  •  305 Doggett Street (28203)  •  Charlotte, North Carolina 

Phone  (704) 372-3488  •  Fax  (704) 332-5843  •  www.spaceray.com  •  email:  [email protected] 

OWNER / INSTALLER: For your safety this manual must be carefully and thoroughly read and understood before 
installing, operating or servicing this heater. This heater is intended for use with either Natural Gas or Propane 
Gas. It must be installed by a qualified service person or a licensed contractor in accordance with state and local 
codes. In the absence of these codes, the installation must conform to the National Fuel Gas Code ANSI Z223.1 
(latest edition), also known as NFPA54 or the Natural Gas and Propane Installation Code CSA B149.1 in Canada. 

 

▲WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property damage, 
injury  or  death.  Read  the  installation,  operation  and  maintenance  instructions  thoroughly  before  installing  or 
servicing this equipment. For assistance or additional information, consult a qualified installer, service agency or 
the gas supplier. 

 

INSPECT

INSPECT

INSPECT

INSPECT all combustion air openings into the building and, if necessary, clear as they become blocked by litter, 
dust, feathers or other matter.

 

Содержание PCA100L5

Страница 1: ...from a neighbor s telephone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department DO NOT DO NOT DO NOT DO NOT store or use gasoline or other store or u...

Страница 2: ...3 0 Instructions for Pressure Test Gauge Connection 29 14 0 Electrical Connections 32 14 1 RECOMMENDED THERMOSTAT SENSOR LOCATION 39 15 0 Venting 40 16 0 Air for Combustion 43 16 1 Air for Combustion...

Страница 3: ...per 1 000 Btu hr input of installed heaters Never use the heater as a support for a ladder or other access equipment Do not hang anything from the heater Supply all installation materials necessary t...

Страница 4: ...ube heaters are always hotter at the control end than at the flue Since straight tube heaters are always hotter at the control end than at the flue Since straight tube heaters are always hotter at the...

Страница 5: ...erature Clearances to combustibles are posted on the damaged by temperatures 90 F above ambient temperature Clearances to combustibles are posted on the burner burner burner burner box In areas used f...

Страница 6: ...Air Fresh Air Fresh Air Connection Connection Connection Connection1 1 1 1 Electrical Electrical Electrical Electrical Supply Supply Supply Supply Current Current Current Current Rating Rating Rating...

Страница 7: ...PCS100 30 L5 PCS100 30 N5 Propane Natural 30 ft 30 ft Hot Rolled Steel Hot Rolled Steel PCS100 40 L5 PCS100 40 N5 Propane Natural 40 ft 40 ft Hot Rolled Steel Hot Rolled Steel PCS125 30 L5 PCS125 30 N...

Страница 8: ...ge Includes Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty Qty 42912180 10 Ft Tube with 12 Hole Flange Aluminized 1 1 1 1 41932101 10 Ft Tube less Flanges Hot Rolled 1 2 3 4 43319100 Refl...

Страница 9: ...42907220 42907220 42907220 42907220 42873000 U Bolt 2 3 4 5 02127110 Hex Nut 5 16 18 5 6 8 10 02189020 HWHSM Screw 10 16 x TEKS 8 10 14 18 System System System Systems s s s 60Ft System 60Ft System 60...

Страница 10: ...ion for Angle Mounting of U Configuration Series 18 46cm Tube Centers 31 79cm E E E E Exhaust Hood Package Part 42924000 Exhaust Hood Package Part 42924000 Exhaust Hood Package Part 42924000 Exhaust H...

Страница 11: ...kage Part Package Part Package Part 4 4 4 44129510 4129510 4129510 4129510 Contains a 4 Vent Cap 41000020 QTY 1 b 4 x 2 Ft Flexible Hose 30675020 QTY 1 c 4 Spring Tension Clamp 30676040 QTY 2 A B C H...

Страница 12: ...as shown POISONOUS GAS AND SOOT HAZARD MODEL MODEL MODEL MODEL EMITTER LENGTH EMITTER LENGTH EMITTER LENGTH EMITTER LENGTH 2 Ft Turbulator 2 Ft Turbulator 2 Ft Turbulator 2 Ft Turbulator Sections Sec...

Страница 13: ...urner Box Flue Termination 10 FT Body Section 180 Deg U Bend NOTES NOTES NOTES NOTES 1 In all configurations the control unit must be connected directly to a 10 ft aluminized steel body section in all...

Страница 14: ...08 274cm 108 274cm 108 274cm 108 274cm 12 30cm 12 30cm 12 30cm Models PCS PCA 125 150 10 25cm 14 1 2 37cm Fresh Air Inlet 1 2 MPT Gas Connection 9 1 4 24cm End View Flue Terminal Burner Box 120VAC Pow...

Страница 15: ...e Terminal 10 FT Tube Assembly typical 15 38cm 108 274cm 108 274cm 31 Tube Support Hanger Brackets typical at control end Shipped with U Bend Package Wire Hangers typical 13 Tube Support Hanger Bracke...

Страница 16: ...bracket 8 9 8 10 8 10 Not Less Than 10 10 Self Drill Screws Typical all tube supports tube couplings and flue terminal Typical Overlap Turbulator See specifications section 5 for required quantities...

Страница 17: ...uts Mounting Flange 12 radial hole Gasket Burner Box Typical Overlap U Bend accessory Tube Coupling Typical each tube joint Reflector 31 Tube Support Brk with U Bolt Clamp 5 16 Hex Nuts 8 10 6 hanging...

Страница 18: ...and c 5 Heaters subject to vibration must be provided with vibration isolating hangers 6 Heaters must not be supported by gas or electric supply lines and must be suspended from a permanent structure...

Страница 19: ...ft alumi therm steel starting body section for 40 ft 50 ft 60 ft and 70 ft systems 4 Assemble a tube support hanger bracket 4 from the end of the heat exchanger tube having the mounting flange Align t...

Страница 20: ...roperly to ensure the integrity of the tube connections Two 10 self connections Two 10 self connections Two 10 self connections Two 10 self drilling screws drilling screws drilling screws drilling scr...

Страница 21: ...EVER reuse a coupling reuse a coupling reuse a coupling reuse a coupling Always install a new coupling only and Always install a new coupling only and Always install a new coupling only and Always ins...

Страница 22: ...rs can expand and contract up to 1 Note The heaters can expand and contract up to 1 Note The heaters can expand and contract up to 1 3 4 3 4 3 4 3 4 3 Secure the reflectors as shown in Detail A using...

Страница 23: ...eflector Bend Reflector Make sure that the speed clips fit tightly over both the U U U U Bend Refle Bend Refle Bend Refle Bend Reflector ctor ctor ctor and the reflector on each body section Use two s...

Страница 24: ...Failure to install the Failure to install the Failure to install the Failure to install the control box in an UPRIGHT position will VOID the manufacturer s warranty control box in an UPRIGHT position...

Страница 25: ...nd spring retainer clamp not included spring and spring retainer clamp not included spring and spring retainer clamp not included must also be installed Instructions Instructions Instructions Instruct...

Страница 26: ...ry diagram below to increase or decrease the tension as necessary diagram below to increase or decrease the tension as necessary Spring Retainer Clamp 3 Mark the other end of the sleeve with tape or o...

Страница 27: ...ed as shown using using using using the bottom hole pattern the bottom hole pattern the bottom hole pattern the bottom hole pattern of the clamp Follow procedures described earlier for all other adjus...

Страница 28: ...flexible connector supplied with this heater is required for connections between the rigid piping and the heater A union should be installed before the burner box inlet An approved shut off valve sho...

Страница 29: ...he gas connector is 36 long for Gas Appliances ANSI Z21 24 CSA 6 10 is supplied for installation in US only The gas connector is 36 long for Gas Appliances ANSI Z21 24 CSA 6 10 is supplied for install...

Страница 30: ...T CHECK AND ADJUSTMENTS HONEYWELL 1 S HONEYWELL 1 S HONEYWELL 1 S HONEYWELL 1 STAGE GAS VALVES STAGE GAS VALVES STAGE GAS VALVES STAGE GAS VALVES 1 Turn the gas valve to the OFF position Remove the 1...

Страница 31: ...crews use 3 32 Hex Allen Wrench 1 8 NPT Inlet Pressure Tap with 3 16 Hex Allen Wrench Plug 1 8 NPT Outlet Pressure Tap with 3 16 Hex Allen Wrench Plug Gas Control Knob Wiring Terminals 3 Ground Termin...

Страница 32: ...RESSURE TABLE DO NOT EXCEED THE PRESSURES SHOWN IN THE GAS PRESSURE TABLE DO NOT EXCEED THE PRESSURES SHOWN IN THE GAS PRESSURE TABLE DO NOT EXCEED THE PRESSURES SHOWN IN THE GAS PRESSURE TABLE 2 Afte...

Страница 33: ...ing shall conform to the latest edition of the National Electrical Code ANSI NFPA No 70 or the code legally authorized in the locality where the installation is made 2 The unit must be electrically gr...

Страница 34: ...ir Switch Transformer Primary 120V Secondary 24V High Voltage Cable Electrode Gap 1 8 CONTINUE TO ADDITIONAL HEATERS Terminal Block CONNECTION WIRING DIAGRAM If any of the original wire as supplied wi...

Страница 35: ...sformer 24V Igniter Flame Sensor Ignition Module Air Switch Thermostat TISS Red Light Gas Valve Amber Light 24VAC R 24 VAC Supply to Module TH W Thermostat Input PS W Pressure Switch Input GND System...

Страница 36: ...TAT CONNECTIONS LINE VOLTAGE 120V THERMOSTAT CONNECTIONS LINE VOLTAGE 120V THERMOSTAT CONNECTIONS LINE VOLTAGE 120V THERMOSTAT CONNECTIONS MULTIPLE HEATERS MULTIPLE HEATERS MULTIPLE HEATERS MULTIPLE H...

Страница 37: ...V High Voltage Cable Electrode Gap 1 8 CONTINUE TO ADDITIONAL HEATERS Terminal Block CONNECTION WIRING DIAGRAM If any of the original wire as supplied with the appliance must be replaced It must be re...

Страница 38: ...S NOTES NOTES NOTES 7 If any of the original wire as supplied with the appliance must be replaced it must be replaced with wiring material having a temperature rating of at least 105 C 18 Ga CSA 600V...

Страница 39: ...ot 120V Fused Disconnect Switch Continue To Additional Heaters 24V Transformer 1 5 VA rating per relay field supplied 24V Thermostat Connection Block Two Stage Thermostat field supplied Power Supply C...

Страница 40: ...Figure 1 and at distances from burner box as shown in chart of Figure 2 Figure 2 Figure 2 Figure 2 below Ideally this should also be located between the feed and drink lines Avoid locating the sensor...

Страница 41: ...Maximum vent length ft Maximum vent length ft Maximum vent length ft 4 diameter 4 diameter 4 diameter 4 diameter Ma Ma Ma Maximum Fresh air ximum Fresh air ximum Fresh air ximum Fresh air intake leng...

Страница 42: ...pass through any attic inside wall or concealed space or through any floor For the installation of a single wall metal pipe through an exterior combustible wall refer to latest edition of the Nationa...

Страница 43: ...nate the vent system above the roof level Flue Adapter Collar 10 Self Drill Screws typical 4 Vent Pipe horizontal position Vent Cap Part 30297040 2 5cm Clearance Thimble 1 4 6mm fall per 10 ft 3m down...

Страница 44: ...tion air will be supplied Flexible Air Intake Hose Insure that the Air Intake Hose connection is not too tight between the control box a Flexible Air Intake Hose Insure that the Air Intake Hose connec...

Страница 45: ...The air intake hose can become disconnected as the heater expands and contracts during the Air Intake The air intake hose can become disconnected as the heater expands and contracts during the Air Int...

Страница 46: ...e de energized immediately The blower will be turned off following a post purge period of approximately 30 seconds 5 If the heater does not light manually reset the thermostat or shut off power comple...

Страница 47: ...rd 120V 9 Burner Sight Glass 10 Indicator Light Amber Gas Valve 11 Indicator Light Red Air Switch 12 Tube Flange Connection 13 Main Burner 14 Flame Screen 200m BTU units only 15 Electrode 16 Flame Sen...

Страница 48: ...or any signs of damage fatigue or corrosion If there are any signs of damage to the gas connection or leaks found in the gas piping immediately stop using the heater until the gas pipe and connections...

Страница 49: ...tube and reflector is there a hole Check TISS wire for a break if it is close to the terminal repair Otherwise replace TISS wire Replace heat exchanger tube reflector and TISS No Yes Is there 24V bet...

Страница 50: ...nspect flame sense electrode Is it clean and the ceramic intact Repair or replace flame sense electrode Yes Check the gas supply pressure with all the heaters on Does it stay above the minimum require...

Страница 51: ...ssure No Yes Is there are spark to the side of the burner cup No Yes Check electrode spark gap Is it 1 8 Troubleshooting continued from previous page Yes Replace gas valve Remove blockage Restart trou...

Страница 52: ...sconnect electrical supply and Remove cover 1 2 Remove screw securing burner casting to the gas manifold 3 Disconnect Spark lead and sensing wire 4 Pull burner forward from the gas manifold and then o...

Страница 53: ...wires from gas valve Step 4 Remove 6 screws from end panel Rotate gas valve and manifold assembly slightly counter clockwise and slide out from housing Step 2 22 3 AIR SWITCH PRESSURE CHECK P1 P2 P1...

Страница 54: ...round The minimum flame current necessary to keep the system from lockout is 0 7 microamps a Turn off heater at thermostat b Connect a meter dc microammeter scale in series with the ground lead as sho...

Страница 55: ...S1 Error Mode Error Mode Error Mode Error Mode LED Indication LED Indication LED Indication LED Indication Internal Control Failure Internal Control Failure Internal Control Failure Internal Control F...

Страница 56: ...s in Section 5 0 1 Burner Components Burner Components Burner Components Burner Components 15 42700500 Burner Investment Casting Machined 1 16 44146080 Manifold Support Bracket 1 17 44146060 Manifold...

Страница 57: ...models 125 and 150 1 Labels Manual Labels Manual Labels Manual Labels Manual 49 42848070 Label Nameplate Single Stage 1 49a 42848090 Label Nameplate Two Stage 1 50 42013000 Label Logo Space Ray Not S...

Страница 58: ...Thermostat 43269060 rev A HI C LO 3b 21a 4 6 6 38a 38 5 11a Two Stage 43269070 4 08 High Fire Low Fire 64 8 11b 11 GAS TYPE SUPPLY PRESSURE Pression de Sortie Type de Gaz MAXIMUM MINIMUM MANIFOLD PRES...

Страница 59: ...ptional 16 30504500 Flue Adapter Collar ALC Calorized Aluminized Steel ALC Calorized Aluminized Steel ALC Calorized Aluminized Steel ALC Calorized Aluminized Steel 17 44152240 Turbulator See Section 5...

Страница 60: ...tible materials 43344990 July 2012 Installation Code and Annual Inspections Installation and Service of Space Ray equipment must be performed by a qualified contractor and conform with all requirement...

Страница 61: ...E NO WARRANTIES EXPRESS OR IMPLIED WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF WITHOUT LIMITING THE FOREGOING THE MANUFACTURER EXPRESSLY EXCLUDES ANY AND ALL IMPLIED WARRANTIES INCLUDING BU...

Отзывы: