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O&M Manual v2 

  

Page 10 

 

 

2.

 

Receiving, Unpacking, and Storage Instructions 

 

2.1

 

Receiving Equipment 

 
The  Nitrogen  Generator(s)  and  all  components  are  securely  packed  to  minimize  possibilities  of  damages 
during shipment.  The contents of the crate(s) should be inspected upon delivery to assure that no damage has 
taken  place  during  transit.  Save  the  carton  and  wrapping,  as  it  may  be  necessary  to  return  the  generator  in 
event  of  shipping  damage.    If  any  components  are  found  to  be  damaged,  the  carrier  should  be  notified 
immediately.  The  individual  pieces  should  be  checked  against  the  packing  list.  If  any  discrepancy  is  found, 
contact your local distributor or South-Tek Systems at (888) 526-6284. Please include the model number and 
the serial number with all correspondence. 

 

2.2

 

Unpacking, Moving, and Securing Equipment 

 
The  FPS-15000  and  FPS-20000  are  placed  upright  and  securely  bolted  down  inside  of  a  wooden  crate.  
Removal of these style generators is easily accomplished by opening the wooden crate and unbolting the unit 
from the crate.  To lift the Nitrogen Generator out of the box, insert forks through the open slots on the bottom 
of the generator

.  

 

 
Once  the  equipment  is  moved  to  its  final  destination,  it  is  recommended  to  anchor  the  equipment  to  the 
ground.  Please follow any guidelines associated to your site in safely securing all equipment. 
 

 

2.3

 

Storage Instructions 

 
If  the  unit  is  not  to  be  installed  until  a  later  date,  a  safe  dry  storage  location  is  needed,  preferably  inside  a 
controlled  environment.    Desiccant  packets  need  to  be  put  into  the  cabinet  to  keep  moisture  out  of  the 
electronics.    Do  not  store  around  moving  objects  that  could  fall  or  damage  the  unit.    If  the  unit  is  kept  in 
storage  for  a  long  extended  time  (over  1  month),  then  the  Oxygen  Fuel  Cell/Analyzer  should  be  removed, 
tapped off, and stored in a controlled environment.     
 

3.

 

SITE AND UTILITY REQUIREMENTS 

 

The  following  requirements  must  be  met  to  enable  the  nitrogen  generator  to  perform  at  its  rated  capacity. 
Deviation  from  these  requirements  may  result  in  poor  performance,  injury  to  persons  or  machinery,  and 
voiding of warranty. 

 
 

3.1

 

Air Supply 

 

Air supplied to the generator must be between 100 

F / 38 

C and 33

 F / 0.5 

C, with a water dew point of 

40

F  /  5

C  or  below.    Air  at  temperatures  higher  or  lower  than  this  may  cause  damage  not  covered  by 

warranty. Likewise, moisture content higher than that specified may damage the adsorbent material and void 
the  warranty.  Air  and  nitrogen  pressure  vessels  must  be  compatible  with  the  generator.    Use  of  a  correctly 
sized refrigerant dryer will ensure that the air supplied to the generator will meet the specified standards. 
 

Содержание N2Blast FPS-15000

Страница 1: ...FPS 15000 FPS 20000 Fire Protection Systems O M Manual Version 3 2020 The Leader in Nitrogen Generation Technology...

Страница 2: ...S 11 3 5 OUTDOOR PACKAGE UNITS ONLY ON CERTAIN MODELS 12 4 SYSTEM INSTALLATION 13 5 SYSTEM DESCRIPTION 14 5 1 SPECIFICATIONS 14 5 2 STANDARD CONTROLS AND INSTRUMENTATION OVERVIEW 14 5 2 1 Power Switch...

Страница 3: ...D PROCESS VALVE 28 9 4 NITROGEN GENERATOR 28 10 TROUBLESHOOTING 29 APPENDIX A CUSTOMER EQUIPMENT LAYOUT CONNECTION DRAWING 31 APPENDIX B SPECIFICATIONS 33 APPENDIX C WARRANTY 34 APPENDIX D APS INSTALL...

Страница 4: ...ailed drawing manual and phone text support We also have field service commissioning and other engineering services available The N2 BLAST provides an economical precise means of generating high purit...

Страница 5: ...g from the compact 1 LPM table top lab generator on up to the 50 000 SCFH unit The BeerBlast Mixed Gas Dispense System for restaurants and bars seeking the perfect draft pour The TireBlast Nitrogen Ti...

Страница 6: ...Completely depressurize the generator tanks and lines prior to performing any mechanical work including changing the filters The nitrogen must be vented to the outside or to a large well ventilated ro...

Страница 7: ...10 cubic feet and the incoming air pressure is equal to 100 PSIG then the calculations are as follows 100 PSIG x 50 50 PSIG then convert PSIG to PSIA 50 PSIG 14 7 PSIG 64 7 PSIA then convert to ATM 6...

Страница 8: ...ile said system is owned and used exclusively by the original purchaser NOTE THERE ARE NO EXPRESS WARRANTIES BY South Tek Systems OTHER THAN THOSE SPECIFIED HERE NO WARRANTY OF TITLE AS PROVIDED IN TH...

Страница 9: ...d to anchor the equipment to the ground Please follow any guidelines associated to your site in safely securing all equipment 2 3 Storage Instructions If the unit is not to be installed until a later...

Страница 10: ...is greater than 50 feet an air supply line one size larger than the Nitrogen Generator inlet air nozzle size should be used 3 3 Electrical Supply Power supply must be 110 V 240 V 50 60 Hz 1 PH 7A as l...

Страница 11: ...hen equipped with a oxygen analyzer the cabinet has a N2 Purge coming back from the N2 storage tank which allows it to maintain a very low dew point which keeps the cabinet dry within Always keep the...

Страница 12: ...enerator as possible NOTE Carefully attach lifting devices and any rigging to limit heavy impacts and jolting motions which may damage the piping and valves within the system 5 Install the air compres...

Страница 13: ...not attempt to alter any controls or instrumentations any changes without the consent from South Tek Systems will void the performance specifications unique to your system Controls for supporting equ...

Страница 14: ...ss the Run Hour and graphic displays of the O2 content and N2 Storage tank pressure To do so touch the icon labelled Graph see Figure 1 The bottom left shows the total run hours The graph shows the cu...

Страница 15: ...ssword provided by South Tek Systems and hit enter See Figure 4 Exit back to main screen button Goto Calibrations Menu Goto Pressure Setup Menu Goto Timing Menu Goto Alarms Menu Goto Maintenance Menu...

Страница 16: ...actory set between 100 150 psi based on the customer predetermined design criteria It is set with 150 psi on the front side pressure coming into the regulator Based on customer site conditions it may...

Страница 17: ...rly maintained See Figure 7 for illustration of how to remove typical filter bowl and replacing the filter element Figure 7 Filter Element Removal WARNING Do not try to remove filter bowls unless both...

Страница 18: ...Tek and is uniquely programmed to meet the needs of individual customer engineered to ordered generators The PLC is used for the control sequence of the valves and controls the Nitrogen Generator s f...

Страница 19: ...vation different part of the country or world The oxygen sensor has an expected life time of 900 000 oxygen hours and should also be verified for accuracy at least once per year Figure 10 Calibration...

Страница 20: ...at this process again for a higher known certified gas preferably somewhere around the 8 O2 range If a second certified gas is not available the use of compressed air will work Just apply 20 9 atmosph...

Страница 21: ...hus increasing the nitrogen purity of the product gas stream to the desired level 95 99 999 as required by customer This product flows out of the top of the adsorber bed through the pureflow valve and...

Страница 22: ...severely reduce production capacity 3 Make sure the Main Power switch is in the OFF position 4 Plug the power cord into a properly fused and grounded electrical outlet of the correct voltage as marked...

Страница 23: ...em has been opened to the atmosphere the system must be purged of any residual air 7 2 Shutdown This section describes how to perform both an emergency shutdown and a normal shutdown 7 2 1 Emergency S...

Страница 24: ...nserted into the N2 BLAST cabinet and or shut off the N2 BLAST until the problem has been remedied To reset the BlastOff simply turn off the N2 GEN power switch and turn it back on The N2 BLAST can be...

Страница 25: ...drops 1 Check the power cord 2 Check the fuse located in the fuse block The fuse block is labeled as fuse block The fuse is located interior to the block and is accessed by lifting the tab on the top...

Страница 26: ...while pulling down To remove the bowls from some CS and S Series models remove the screws holding the bowl to the cover and pull the bowl off 11 Inspect the bowls If the drain system is working prope...

Страница 27: ...ugged unit and requires only minimal maintenance Failure to follow the maintenance schedule may result in damage to the unit and voiding the warranty Every day 1 Check for air and product leaks 2 Chec...

Страница 28: ...erator Air Pressure Check the incoming air source as well as the internal air pressure regulator Defective Wiring Check all wiring connections Nitrogen Generator Running Continuously Cut Out pressure...

Страница 29: ...O M Manual v2 Page 30 CAUTION DO NOT DISCONNECT OR TURN OFF AIR TO GENERATOR UNLESS GENERATOR POWER SWITCH IS TURNED OFF...

Страница 30: ...O M Manual v2 Page 31 Appendix A Customer Equipment Layout Connection Drawing...

Страница 31: ...O M Manual v2 Page 32...

Страница 32: ...I Touchscreen LCD N2 Storage Pressure Up to 80 psig 5 5 bar Cabinet Port Connections NPT Female Electrical 110 240 VAC 7 Amp fuse Compressor External Oil free optional feature Ambient Temperature 40 t...

Страница 33: ...y work performed by an unauthorized person company or usage of non factory parts may void all warranties to the product Any item not manufactured by South Tek may carry its own warranty from its manuf...

Страница 34: ...O M Manual v2 Page 35 Appendix D APS Installation...

Страница 35: ...O M Manual v2 Page 36 Appendix E Quick Check Fixed Mount Connections...

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