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USER MANUAL

 

29

 

Cucina

 

Version: JUM-EN-C

 01-07-16

 

6. MAINTENANCE

ATTENTION! 

Always disconnect the power supply by unplugging the power cord

Test the machine after maintenance or repairs, so it is certain that the machine
can be safely used

Only trained personnel should perform the described maintenance work

6.1.  Maintenance diagram 

The diagram below shows the maintenance activities that must be performed. 

ACTIVITY

 

LUBRICANT

 

Daily

 

W

ee

kly

 

E

ve

ry 

6 mo

n

th

s

 

Y

ea

rly

 

E

ve

ry 

4 y

e

ar

s

 

SECTION

 

Cleaning

 

Cleaning the machine 

6.2 

Lubrication

 

Replace the oil of the vacuum pump 

See chapter 1 for 
oil type 

1 

Inspecties 

Check the oil level 

2.3 

Execute the oil cleaning program 

6.3 

Inspect the seal bars 

6.6 

Inspect the silicone rubber of the silicone holders 

6.7 

Inspect the lid seal 

6.8 

Check the plastic lid for cracks 

Содержание Cucina Series

Страница 1: ...USER MANUAL Vacuum Packing Machine Cucina Series Art nr 0894605...

Страница 2: ...2 USER MANUAL Cucina Version JUM EN C 01 07 16 Copyright 2014...

Страница 3: ...16 No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any electronic or mechanical means or by photocopying recording or otherwise without the...

Страница 4: ...ting instructions All persons responsible for assembly installation maintenance and or repair should read and understand all of these instructions The user is responsible for the interpretation and us...

Страница 5: ...2 4 2 CONNECTING THE MACHINE 22 4 3 START THE MACHINE FOR THE FIRST TIME 22 5 OPERATION 23 5 1 STARTUP 23 5 2 PRODUCTION 23 5 3 CONTINUE TO THE NEXT STEP OF THE CYCLE 24 5 4 STOP PROGRAM 24 5 5 CHANGI...

Страница 6: ...M DIGITAL CONTROL SPDC 18 FIGURE 6 CHANGING PARAMETERS SPDC 25 FIGURE 7 EXTERNAL VACUUM ADAPTER KIT SPDC 26 FIGURE 8 WATER VAPOUR LINE 28 FIGURE 9 REPLACING THE EXHAUST FILTER ON A 3 4 M3 PUMP 33 FIGU...

Страница 7: ...nery general principles for design Risk assessment and risk reduction NEN EN 13857 Safety of machinery Safety distances to prevent hazard zones being reached by upper and lower limbs NEN EN 349 Safety...

Страница 8: ...all operations in which the safety of the operator and or technician is at stake and where caution should be exercised the following symbols are used Caution Danger High Voltage Tip Provides a quick o...

Страница 9: ...ble risks involved to the users ICON DESCRIPTION LOCATION Nameplate At the rear of the machine Warning sign HIGH VOLTAGE At the rear of the machine Warning sign HEAT On the sealbar s On the vacuum pum...

Страница 10: ...5 5 5 5 5 5 h day Dimensions of the machine Width 335 335 450 450 493 493 mm Length 450 450 554 554 528 616 mm Height 305 340 305 340 365 405 440 470 mm Weight 25 30 35 48 56 67 kg Maximum product he...

Страница 11: ...he main components NO PART DESCRIPTION SECTION 1 Lid The function of the lid is to close the chamber during the vacuum cycle The lid has a lid gasket fitted which makes sure the machine does not leak...

Страница 12: ...s For the detailed procedure see Chapter 0 STEP PROCESS PHASE OPERATION 1 Preparations The operator puts the product in a vacuum bag and places it on the work top with the opening on the seal bar 2 Ex...

Страница 13: ...d the fluid will be separated and that any contamination is filtered The high temperature takes care of evaporation of moisture in the pump which reduces the risk of corrosion External vacuum With thi...

Страница 14: ...hat the top flap of the vacuum bag can be torn off easily Teflon tape sealing and cutting wires are coated with Teflon tape to prevent the bag to stick to the seal bar Refer to the indicated section f...

Страница 15: ...USER MANUAL 15 Cucina Version JUM EN C 01 07 16 2 3 De vacuum pump FUNCTION The vacuum pump creates a vacuum in the chamber 3 en 4 m3 8 m3 5 4 3 2 1 5 4 3 2 1...

Страница 16: ...er Filters the exhaust air and absorbs oil vapors Refer to the indicated section for detailed information with regards to maintenance 6 1 3 Oil sight glass The oil sight glass indicates the maximum an...

Страница 17: ...he electrical diagram please contact your dealer ATTENTION Work on the electrical installation may only be carried out by a technical expert Figure 4 Overview of the electrical installation The machin...

Страница 18: ...he vacuum pump Moisture can be absorbed by the oil when the pump is only running short cycles or when you pack products containing moisture See 6 3 for instructions 4 Display parameter Displays the cu...

Страница 19: ...ION 7 stop vacuum key Stops the current function and continues with the next program step In the programming mode this key decreases the value of the selected parameter 8 Vacuum gauge Shows the pressu...

Страница 20: ...fe under normal ambient conditions The owner of the machine must check that the instructions in this manual are monitored effectively The securing devices must not be removed The correct operation and...

Страница 21: ...se injury 3 3 Operational staff ATTENTION Operating personnel must be 18 years or older Only authorized persons will be allowed to perform work on or with the machine Only work for which one is traine...

Страница 22: ...erformed Failure to follow or ignore this may result in serious injury Make sure the machine housing is present and correctly fitted 4 2 Connecting the machine ATTENTION Make sure that the voltage ind...

Страница 23: ...5 5 5 1 Startup NO WHAT TO DO ACTION RESULT 1 Turn on the power Place the plug in the socket The control is ready for use 2 Turn on the power Place the plug in the socket The control is ready for use...

Страница 24: ...acuum level is reached NO WHAT TO DO ACTION RESULT 1 Go to the next step of the packing cycle Press vacuum stop Figure 5 7 The next step is started 5 4 Stop program EXPLANATION Programs such as the pa...

Страница 25: ...PDC NO WHAT TO DO ACTION RESULT 1 Select the parameter Press the cursor key Figure 6 1 to scroll thourgh the parameters The LED in the program mode display Figure 6 3 shows at which mode you are 2 Cha...

Страница 26: ...nect the external vacuum hose to the machine Place the adapter over the suction hole in the vacuum chamber Figure 7 1 3 Connect the external vacuum hose to the container Connect the vacuum hose adapte...

Страница 27: ...There are no settings possible See 6 3 ATTENTION The vacuum pressure in the chamber should be at least 30 at the time of sealing 0 7 bar on the gauge EXPLANATION When the pressure decreases the boili...

Страница 28: ...28 USER MANUAL Cucina Version JUM EN C 01 07 16 Figure 8 Water vapour line...

Страница 29: ...ork 6 1 Maintenance diagram The diagram below shows the maintenance activities that must be performed ACTIVITY LUBRICANT Daily Weekly Every 6 months Yearly Every 4 years SECTION Cleaning Cleaning the...

Страница 30: ...aust filter 6 5 Please contact your supplier for a professional service Replace the plastic lid 6 2 Cleaning the machine EXPLANATION It is not allowed to clean with a high pressure cleaning machine Do...

Страница 31: ...ssary to use the oil cleaning program more often than the prescribed interval of once a week NO WHAT TO DO ACTION RESULT 1 Select the program Press the key for the oil cleaning program Figure 5 3 2 St...

Страница 32: ...3 3 Place back the oil filler plug Replacing oil NO WHAT TO DO ACTION RESULT 1 Change oil Place a drip pan under the oil drain plug Figure 3 4 Remove the oil drain plug Figure 3 4 Place back the oil d...

Страница 33: ...possible to reach maximum vacuum 3 Replace the filter in case of vacuum problems or in accordance with the maintenance diagram of Chapter 6 1 3 4 m3 pump Figure 9 Replacing the exhaust filter on a 3...

Страница 34: ...ACTION RESULT 1 Remove the exhaust filter Remove the filter cover Figure 10 3 from the vacuum pump Figure 10 1 Screw the old filter Figure 10 2 out of the vacuum pump 2 Install the new filter Screw t...

Страница 35: ...emove the exhaust filter Remove the filter cover Figure 11 4 van from the vacuum pump Figure 11 1 Remove the leaf spring Figure 11 3 Remove the old filter Figure 11 2 2 Install the new filter Place th...

Страница 36: ...ts Double seal Two sealing wires Cut off seal One sealing wire and one cutting wire Wide sealing One wide sealing wire The process of replacing of the seal elements is the same for all types Replace t...

Страница 37: ...with a lint free cloth Put a new piece of Teflon tape of the same length on the sealing bar 5 Replace the sealing wires Cut a new piece of sealing wire or cutting wire at the length of the seal bar p...

Страница 38: ...lders NO WHAT TO DO ACTION RESULT 1 Remove the old silicone rubber You can pull the old silicone rubber Figure 14 1 from the holder 2 Cut the new silicone rubber Cut a new piece of rubber Make sure th...

Страница 39: ...ction 6 1 Figure 15 Replacing the lid gasket NO WHAT TO DO ACTION RESULT 1 Remove the old gasket You can pull the old lid gasket off 2 Cut a new piece of gasket Cut a new piece of gasket Cut it prefer...

Страница 40: ...he pump Check replace the exhaust filter Check replace the lid gasket 5 5 2 3 6 5 6 8 Vacuum process is slow Make sure that the extraction opening is not covered Check the oil level in the pump Check...

Страница 41: ...anty is subject to the following limitations The warranty period for products supplied by SousVideTools com is 3 years from the date of the purchase document This warranty is limited to manufacturing...

Страница 42: ...DISPOSE AS WASTE Do not dispose oil and components with the household waste Ensure that at the replacement of parts or oil after the lifecycle that all materials are collected and destroyed or recycl...

Страница 43: ...1 Log This log should include among other things Annual maintenance Big replacements and emergencies Modifications Tests of the emergency stop buttons and safety devices DATE EXECUTED BY AUTORITY TEC...

Страница 44: ...44 USER MANUAL Cucina Version JUM EN C 01 07 16...

Страница 45: ...USER MANUAL 45 Cucina Version JUM EN C 01 07 16 SousVideTools com Central Barn Hornby Road Lancaster LA2 9JX United Kingdom 44 1 524 770060 Email info SousVideTools com Website www SousVideTools com...

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