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SOURCETRONIC − Quality electronics for service, lab and production

AC/DC HiPot and IR Tester ST9110/A

User Manual

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Содержание ST9110/A

Страница 1: ...SOURCETRONIC Quality electronics for service lab and production AC DC HiPot and IRTester ST9110 A User Manual...

Страница 2: ...Basic operation 15 4 1 Interface structure overview 15 4 2 SYSTEM Setup 16 4 2 1 System Test Parameter Settings 16 4 2 2 System Environment Parameters Setting 22 4 2 3 System Communication Setup 23 4...

Страница 3: ...S232C Interface Instruction 45 5 1 2 GPIB Interface Instruction 51 5 2 Serial Port Commands Instruction 54 5 2 1 SCPI Commands 54 5 2 2 DISPlay Subsystem Commands 54 5 2 3 FUNCtion Subsystem Commands...

Страница 4: ...232C USB HANDLER and optional GPIB which enable the device to work with various automatic testing systems that require high security and reliability The tester provides multiple test functions typical...

Страница 5: ...g Temperature 0 40 Humidity 20 90 RH Reference Operating Temperature 20 8 Humidity 80 RH Storage Ambient Temperature 10 55 Humidity 90 RH 1 2 3 Preheating Warm up time after power on 20 minutes 1 2 4...

Страница 6: ...ectors of the tester may not be able to render their protective functions properly Do not turn OFF the power switch when the tester is delivering its test voltage you may do this only in case of emerg...

Страница 7: ...Electromagnetic Compatibility Power Transient Sensitivity refer to requirements of GB6833 4 Conductance Sensitivity refer to requirements of GB6833 6 Radiative Interference refer to requirements of GB...

Страница 8: ...ground the tester chassis is charged to an excessively high voltage resulting in extreme danger of electric shock to anyone who touches such tester chassis therefore please make sure that the protecti...

Страница 9: ...after the output is cut off There is a danger of electric shock during discharge do not touch anything that could cause an electric shock As soon as the output is cut off the tester s discharge circu...

Страница 10: ...the entire housing of the tester must be reliably connected to the ground 11 Do not connect external voltage to the test terminal Do not apply a voltage from any external device to the output terminal...

Страница 11: ...erent type of fuse is used or it is shorted then the tester may be damaged and it could endanger the operator 6 AC Power source The AC input power used by this tester is 100V 240VAC frequency is 47Hz...

Страница 12: ...Used to connect external USB storage 4 Brand and Model 5 PrtScn key Screenshot key it is used to capture the current screen image to the USB memory device inserted into the front panel jack 3 6 F1 F6...

Страница 13: ...est is in progress and there is a high voltage being output 12 HV1 Terminal The high potential terminal of high voltage output this is the high voltage output terminal when DANGER light is on it means...

Страница 14: ...realize the communication with the computer 8 USB Device interface Through USB DEVICE communication interface the computer can control the instrument by using the control instruction commands 9 GPIB O...

Страница 15: ...ramme and the total steps is 1 AC means the AC withstanding voltage test interface AC parameter means that other parameters are AC withstanding voltage test parameters The third line in the interface...

Страница 16: ...rameters you want to set Change the parameter settings with F1 F5 keys or numeric keys 4 If you need to input with the numeric keys press ENTER to confirm ESC key to reset and BAS key to delete incorr...

Страница 17: ...that is after the instrument reports FAIL it can be set to continue the next test or press START to restart or press STOP first then press START to start the next test PassHold 0 2 99 9s 0 5s Set the...

Страница 18: ...s defective you must press the STOP key before pressing the START key to restart the test 4 2 1 3 Hardware Software Compensation Due to the output impedance of the test signal source the load effect i...

Страница 19: ...current can be expressed by a lower current range the current range is automatically changed to that lower current range Examples are shown in Figure 4 4 1 and Figure 4 4 2 and Figure 4 4 3 1 If the c...

Страница 20: ...y OFF ON and FLOAT only ST9110 has high voltage floating output function OFF and ON means the function is turned off and on FLOAT means that the two high voltage output HV1 high end HV2 low end are is...

Страница 21: ...even if there are charged capacitors in the DUT thus ensuring the safety of the operator as shown in Figure 4 7 Be aware that this also can not protect against touching both of the terminals and that...

Страница 22: ...ult Explanation Key Vol ON OFF OFF Set the key sound volume to ON or OFF Language Chinese English Chinese Set Chinese or English Display Beep Vol Off Low Mid High High Adjust the buzzer volume UnLock...

Страница 23: ...page shown in Figure 4 10 4 Select the port format to be set by using the F1 F4 keys 5 Press to move the cursor to the item to be set and change the parameter setting by F1 F5 or numeric key 6 Use the...

Страница 24: ...ys and change the parameter setting by using the F1 F6 keys or numeric keys Figure 4 11 Meas Setup Test procedures current setting step number total number of test steps The change of the test steps a...

Страница 25: ...m current is 100mA Low Limit 0 001mA Hi Limit 0 CLOSE CLOSE Set the low limit of the test current The low limit must be high limit or Close Arc Limit 1mA 20mA 0 CLOSE CLOSE Set the allowable AC arc cu...

Страница 26: ...t be changed from CLOSE for the step to become valid Hi Limit 0 0001mA 25mA 500 0uA Set the high limit of the test current If the voltage is 1 5kV the maximum current can reach 25mA if the voltage is...

Страница 27: ...is completed during the first cycle of the test DwellTime 0 1 999 0s 0 CLOSE CLOSE Set the time needed for dwell the current high limit and low limit are not judged within the dwell time but should no...

Страница 28: ...se to the set voltage If the ramp time is CLOSE the voltage ramp is completed during the first cycle of the test MeasTime 0 3 999 0s 0 Continue 3 0s Set the measurement time for the insulation resista...

Страница 29: ...5G 300nA 20 300nA 0 40G 4 9G 4 0G 50 0G Table 4 6 4 3 4 Pause Mode Figure 4 15 Pause Mode Setup Message message prompt string you can enter English letters Arabic numerals and and in the status bar up...

Страница 30: ...g the numeric keys or you can obtain a value as a standard value by sampling Table 4 7 Sampling Move the cursor to Sampling as shown in Figure 4 17 Input the standard value by using numeric key then p...

Страница 31: ...5 for details The upper one is the HV output voltage and the withstanding voltage s unit is kilovolts kV The middle one is the test value the withstanding voltage test shows current here unit is milli...

Страница 32: ...face Figure 4 18 2 DC Test Interface Figure 4 18 3 IR Test Interface F1 4 2 1 4 2 co m F2 co m F3 co m F4 co m F5 4 2 1 4 2 co m F6 co m F1 4 2 1 F2 co m F3 co m F4 co m F5 4 2 1 F6 co m F1 4 2 1 F2 c...

Страница 33: ...to enter the TEST interface then press F1 to start offset compensation The tester starts to measure the leakage current of the test cable and displays the current thereafter using the present test val...

Страница 34: ...gure 4 20 above After pressing START to start the test the third column shows the present voltage test value the fourth column changes to DATA and shows the actual measured current or resistance value...

Страница 35: ...e DUT first and then connect the test cable of high potential HV1 to the DUT 4 5 4 Test Procedures 4 5 4 1 AC DC IR Test Procedures 1 Connect the DUT correctly according to the connection method of th...

Страница 36: ...ash The first line of the large font shows the actual measured high voltage output value and the second line is the measured capacitance value the third line is the corresponding time there is a messa...

Страница 37: ...e lower limit is 450P 400P 112 the upper limit is 550P 400P 138 and it is recommended to take the median of 125 as the judgement threshold 4 6 Voltage Breakdown Test 4 6 1 Brief description The voltag...

Страница 38: ...de set the rising voltage step value Meas Mode AC DC AC Measurement mode selection AC DC Ve 0 05 5kV 0 05kV Set voltage ending value Vs 0 05kV Termination Voltage 0 05kV Set voltage starting value Ram...

Страница 39: ...ted Table 4 10 4 7 File Storage Operation Instructions 1 Press the FILE key to enter the file management interface as shown in Figure 4 24 2 Use the F1 key F2 key to switch between internal files and...

Страница 40: ...ovides a versatile HANDLER interface which is primarily used for the output of test results When the tester is used in an automated test system the interface provides a contact signal to the system an...

Страница 41: ...the test is started this signal is LOW after each PA mode the relationship between the PA signal and the COM terminal is changed to HIGH or LOW once 14 SYSTEM ERROR Output Internal system error signa...

Страница 42: ...42 4 8 2 External Control Line Legend Take the Internal Power Supply as an Example...

Страница 43: ...43 Take the External Power Supply as an Example...

Страница 44: ...igger signal EXT_START time needed from start until EOT signal is cleared 20ms T3 Time setup for the trigger delay T4 Time needed for each test steps STEP T5 10mS PASS_FAIL signals stable waiting time...

Страница 45: ...andard which can also be called the asynchronous serial communication standard which is used to realize data communication between a computer and a computer and between a computer and a peripheral dev...

Страница 46: ...ating with a Computer The tester is connected to the computer as shown As can be seen from the above figure the pin definition of this tester is the same as that of the 9 core connector serial interfa...

Страница 47: ...ned characters there may be several reasons 1 Serial port connection failure Make sure TXD is connected to the other side s RXD 2 Check that the RS232 port function is enabled 3 The tester is executin...

Страница 48: ...er to expand the communication function arbitrarily while other sub functions illustrate how to use the serial port for input and output of the string define PORT 0 include dos h include stdio h inclu...

Страница 49: ...break if c ps ps else printf nE10 Write Echo Error exit 1 send_port PORT n send command end symbol delay 2 while check_stat PORT 256 read_port PORT read string from serial port void string_rd char ps...

Страница 50: ...erial port r h ah 2 int14 function2 read character int86 0x14 r r if r h ah 128 if ah 7 be set mean trans error printf nE01 Serial port read error exit 1 return r h al check the status of serial port...

Страница 51: ...user can use the computer operation interface provided by the tester or can program the system according to the control command to achieve the purpose The control command system supports most of the f...

Страница 52: ...52 GPIB Cable Connection Method 1 Figure5 2 Double Back Connector Staking GPIB Cable Connection Method 2 Figure 5 3 Four Back Connector Stacking Tester Back Connector...

Страница 53: ...can be used as the GPIB address the factory default address is 1 the address value can be automatically saved in the non volatile memory The address setting is as below Press SYSTEM menu key F3 soft...

Страница 54: ...tage 50 6000 Test Frequency 0 50Hz 1 60Hz High Limit Low Limit Arc Limit Ramp Time Test Time Fall Time Ramp judgment 0 off 1 on Ramp Arc OSC nominal capacitance 11nF Insulation Resistance Range 0 auto...

Страница 55: ...Fuction Commands FUNC SOURce STEP_ sn INS Add a new test project to the existing test plan STEP FUNC SOURce STEP_ sn DEL In the existing test plan STEP delete the current test project FUNC SOURce STE...

Страница 56: ...ACW test in STEP1 as 1mA Command message FUNC SOUR STEP 1 AC UPPC 1 Query message FUNC SOUR STEP 1 AC UPPC Return message 1 000 FUNC SOURce STEP AC LOWC To set inquiry about the LOWER current for ACW...

Страница 57: ...ssage FUNC SOUR STEP sn AC RTIM Data time Data format float Data range 0 999 9s 0 is OFF Data accuracy 0 1s Data unit s Example Set the RISE time for ACW test in STEP1 as 1s Command message FUNC SOUR...

Страница 58: ...1 AC ARC Return message 1 0 FUNC SOURce STEP AC FREQ To set inquiry about the test frequency for ACW test Syntax Command message FUNC SOUR STEP sn AC FREQ frequency Query message FUNC SOUR STEP sn AC...

Страница 59: ...001 25 000mA voltage 1500V 0 0001 20 000mA voltage 1500V Data accuracy 0 0001mA Data unit mA Example Set the upper current for DCW test in STEP1 to 1mA Command message FUNC SOUR STEP 1 DC UPPC 1 Query...

Страница 60: ...C SOUR STEP sn DC RTIM time Query message FUNC SOUR STEP sn DC RTIM Data time Data format float Data range 0 999 0s 0 is OFF Data accuracy 0 1s Data unit s Example Set the rise time for DCW test in ST...

Страница 61: ...RC upper current for DCW test Syntax Command message FUNC SOUR STEP sn DC ARC current Query message FUNC SOUR STEP sn DC ARC Data current Data format float Data range 0 1 0 10 0mA 0 is OFF Data accura...

Страница 62: ...1 DC RAMP Return message 1 5 2 3 5 Commands for IR Setup Function FUNC SOURce STEP IR VOLT To set inquiry about the voltage for IR test Syntax Command message FUNC SOUR STEP sn IR VOLT voltage Query...

Страница 63: ...EP1to 1 M Command message FUNC SOUR STEP 1 IR LOWR 1 Query message FUNC SOUR STEP 1 IR LOWR Return value 1 FUNC SOURce STEP IR TTIM To set inquiry about the TEST time for IR test Syntax Command messag...

Страница 64: ...P1 to 1s Command message FUNC SOUR STEP 1 IR FTIM 1 Query message 1 0 FUNC SOURce STEP IR RANG To set inquiry about the range for IR test Syntax Command message FUNC SOUR STEP sn IR RANG range Query m...

Страница 65: ...ime in STEP1 to1s Command message FUNC SOUR STEP 1 PA TIME 1 Query message FUNC SOUR STEP 1 PA TIME Return value 1 0 5 2 3 7 Commands for OSC Setup Function FUNC SOURce STEP OS OPEN To set inquiry abo...

Страница 66: ...FUNC SOURce STEP OS STAND To set inquiry about the STANDARD capacitance for OS test Syntax Command message FUNC SOUR STEP sn OS STAND standard capacitance Query message FUNC SOUR STEP sn OS STAND Data...

Страница 67: ...5 Command message FUNC BREAK STEP 55 Query message FUNC BREAK STEP Return value 55 FUNC BREAKdown STEPVOLT To set inquiry about the STEP VOLTAGE for voltage breakdown test Syntax Command message FUNC...

Страница 68: ...st to 1000V Command message FUNC BREAK VOLTS 1000 Query message FUNC BREAK VOLTS Return value 1000 FUNC BREAKdown VOLTEnd To set inquiry about the VOLTAGE END for voltage breakdown test Syntax Command...

Страница 69: ...uppder current 0 is OFF Data accuracy 0 0001mA DC 0 001mA AC Data unit mA Example Set the lower current for breakdown test to1mA Command message FUNC BREAK LOWC 1 Query message FUNC BREAK LOWC Return...

Страница 70: ...BREAK WTIM Data time Data format float Data range 0 999 0s 0 is OFF Data accuracy 0 1s Data unit s Example Set the waiting time for breakdown test to1s Command message FUNC BREAK WTIM 1 Query message...

Страница 71: ...reakdown test Command message FUNC BREAK SAVE 5 2 4 SYSTem Subsystem Commands 5 2 4 1 Commands for MEA Setup Function SYSTem MEA TRGMODE To set inquiry about the TRIGGER MODE for test Syntax Command m...

Страница 72: ...d message SYSTem MEA MEAMODE 0 Query message SYSTem MEA MEAMODE Return value 0 SYSTem MEA RPTCNT To set inquiry about the REPEAT COUNT for test Syntax Command message SYSTem MEA RPTCNT count Query mes...

Страница 73: ...YSTem MEA AFTERFAIL Return value 0 SYSTem MEA PASSHOLD To set inquiry about the beep response time for PASS HOLD Syntax Command message SYSTem MEA PASSHOLD time Query message SYSTem MEA PASSHOLD Data...

Страница 74: ...nquiry about SOFTWARE COMPENSATION status Syntax Command message SYSTem MEA SOFTAGC ON OFF or 1 0 Query message SYSTem MEA SOFTAGC Data ON OFF Data format characters Data range OFF 0 ON 1 Example Set...

Страница 75: ...rmat characters Data range OFF 0 ON 1 Example Set the key sound volume state to ON Command message SYSTem ENV KEYVOL 1 Query message SYSTem ENV KEYVOL Return value 1 SYSTem ENV BEEPVOL To set inquiry...

Страница 76: ...ENV FAILVOL 1 Query message SYSTem ENV FAILVOL Return value 1 SYSTem ENV LANGuage To set inquiry about the state for LANGUAGE Syntax Command message SYSTem ENV LANGuage 1 0 Query message SYSTem ENV LA...

Страница 77: ...ht brightness to 5 Command message SYSTem ENV BRIght 5 Query message SYSTem ENV BRIght Return value 5 SYSTem ENV DATE To set inquiry about the system DATE Syntax Command message SYSTem ENV DATE year m...

Страница 78: ...ers Example Set the load file name to ST9110TEST Command message MMEM LOAD ST9110TEST Return value load pass return OK load fail return ERROR MMEM DEL DELETE the internal file specified by the file na...

Страница 79: ...eturn OK load fail return ERROR USB DEL DELETE current settings to external storage file name Syntax Command message USB DEL file name Data file name Data format characters Example Set the delete file...

Страница 80: ...teps test mode actual test voltage kV actual test current A test result Example STEP 1 AC 1 000 1 000e 3 PASS STEP 2 DC 1 500 0 100e 3 PASS Test Steps 1 test mode AC actual test voltage 1kV actual tes...

Страница 81: ...voltage 1 5kV Resolution 0 1uA Accuracy 1 reading 0 5 full scale Maximum Short Circuit Current 200mA AC test only Fast Discharge Function Auto discharge after test ends DCW Insulation Resistance Test...

Страница 82: ...th ends are short circuited high voltage delivery is allowed refer to Figure3 2 INTER LOCK Panel Operation Protection Key Lock Password Alarm Indication Pass short beep green light Fail long beep red...

Страница 83: ...onal and technical personnel to carry out please do not replace the internal components of the tester without authorization after the tester is repaired it needs to be re calibrated to avoid affecting...

Страница 84: ...www sourcetronic com SOURCETRONIC GMBH Fahrenheitstrasse 1 28359 Bremen Germany T 49 421 2 77 99 99 F 49 421 2 77 99 98 info sourcetronic com www sourcetronic com skype sourcetronic...

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