Assembling and Care for your new
Soul Beach Cruiser
Страница 1: ...Assembling and Care for your new Soul Beach Cruiser...
Страница 2: ...n parts box there may be a secondary parts box dependent on model ordered Figure 2 Contents of parts box 3 The front brake rotor this should either be in the main parts box or taped to the parts box i...
Страница 3: ...ox for an XTR h Headset parts i Front rotor and 6 x T25 Torx head rotor bolts j 2 x M5 caliper mount bolts k Pedals l Reflectors m Optional Bike spikes If equipped 3 Assemble the bike from front to re...
Страница 4: ...lready located on the fork XTR this step is not necessary headset bottom seal is pre installed Figure 5 Lower fork seal shown facing up flip over should face down towards fork crown Take the ball bear...
Страница 5: ...it into the top bearing race on the frame XTR step not necessary Figure 8 Bearing installed in proper orientation add more grease if desired Insert the fork into the frame Thread on the top adjustable...
Страница 6: ...e fork steerer tube Adjustment is not necessary yet On XTR use the stem and Threadless cap to complete the assembly of the fork Figure 11 Locking nut is last to be installed hand tighten 4 Assemble th...
Страница 7: ...Figure 13 Add grease inside the fork steerer tube to allow the stem to be removed in the future Insert stem into fork to the minimum insertion mark or further dependent on handlebar height desired XTR...
Страница 8: ...ide Start each of the stem bolts by hand to prevent cross threading Start with the bolts nearest the quill and get at least one full turn on each prior to using tools Figure 17 Start all 4 bolts with...
Страница 9: ...akes Figure 18 Rotor with stamping Position the brake rotor onto the hub aligning the holes Figure 19 Align the rotor to ensure proper mating to hub Take the 6 T25 Torx bolts and start each using your...
Страница 10: ...the axle for 2 3 turns Please use the existing axle washers with the hook to prevent the wheel from coming out of the fork in the event an axle nut is not fully tight Figure 22 Wheel installed using s...
Страница 11: ...c fit up Tighten the seat clamp Final angle and height adjustments will occur in the adjustment phase Take grease and apply a light coating on the first inch of the seat tube of the bike frame to prev...
Страница 12: ...ving the cam to a lock position Figure 27 Seat post clamp quick release shown in locked position 7 Install pedals Each pedal is marked with a sticker as well as a stamping on the pedal body and end of...
Страница 13: ...re included in the parts box for its installation b The red reflector clamps onto the upper section of the seat post approximately 1 inch below the saddle if possible Part 2 Final Adjustment 1 Handleb...
Страница 14: ...d then tighten to full torque Brake levers using a 5mm allen loosen and rotate the levers to a desired angle and then tighten 6 nm or 50 in pounds torque Figure 32 Rotate the brake levers clockwise un...
Страница 15: ...brake mount bolts run through the fork into the aluminum arm that the brake rests on Thread the caliper bolts in until the caliper movement is restricted but still able to move slightly Figure 35 Show...
Страница 16: ...ains constant Repeat tightening once you are sure the caliper is at the correct angle It may be necessary to bend the caliper mount arm slightly to true up the angle the caliper is at so the pads hit...
Страница 17: ...is reduced or not existent Tighten the upper lock nut until it makes contact with the lock washer and the upper adjustment cone Figure 39 Tighten the lock nut against the adjustable cup Using a headse...
Страница 18: ...ers weight will settle the saddle to a level adjustment Tighten the saddle clamp bolt to 20 nm or 180 in pounds Seat height is by personal preference For longer distance riding aim for the seat to be...
Страница 19: ...juster is threaded in quite far from the factory Figure 43 The fine tune adjuster is to the left as shown by the arrow In first gear on the shifter take the front macro adjuster and thread it out to r...
Страница 20: ...ly Figure 45 Use the fine tune adjuster to take up further slack until the chain moves slightly Tighten the lock nuts to finger tight and snap the protective cover back in place 6 Crank Adjustment Sta...
Страница 21: ...will not back out of the spindle 7 Tires 1 We prefer the tire pressure to be set at 30 psi Out of the box the pressure is usually at 10 psi 2 Adding 5 pounds at a time slowly inflate the tires Ensure...
Страница 22: ...nishing Touches To tidy up the cables and hoses we like to use either spiral loop tubing or zip ties Additionally we add small zip ties to the frame cable guides to prevent them from opening up over t...
Страница 23: ...w and reduce the mess oils leave behind The brakes use an organic compound pad Oils will contaminate these pads so please keep lubricants away from the brake calipers After your first ride please chec...
