3
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S
KDL-40Z4100/B//40Z4100/S//46Z4100/B//46Z4100/S
TABLE OF CONTENTS
SECTION TITLE
PAGE
SECTION TITLE
PAGE
Specifi cations ................................................................................. 4
Warnings and Cautions - English ................................................... 6
Warnings and Cautions - French .................................................... 7
Safety-Related Component Warning .............................................. 8
Safety Check-Out ......................................................................... 10
Self-Diagnostic Function ................................................................11
SECTION 1: DISASSEMBLY ............................................................... 13
1-1. Rear Cover and Switch Unit (Contains H1 Board) Removal 13
1-2. Side Jack Bracket, BU Bracket, BU
Shield and
BU Board Removal .............................................................. 13
1-3. G4 Board (Power Unit) Removal ......................................... 14
1-4. Table-Top Stand and Under Cover Removal ........................ 14
1-5. AC Inlet and AC Bracket Removal ....................................... 15
1-6. Speakers, Under Bar, Screw Caps, H3V Board, and
H4 Board Removal ............................................................... 15
1-7. VESA Frames and Bottom Bracket Removal ....................... 16
1-8. LCD Panel Removal
............................................................. 16
1-8-1. Cleaning
the
LCD
Panel
.......................................... 16
1-9. Balancer (ETC-Inverter) MT Board Removal ....................... 17
1-10. Baffl es, IR Guide and Clear Panel Removal ........................ 18
WIRE DRESSING ........................................................................ 19
KDL-40Z4100/B & 40Z4100/S ONLY ................................... 19
KDL-46Z4100/B & 46Z4100/S ONLY ................................... 37
SECTION 2: SERVICE ADJUSTMENTS ............................................. 54
2-1. Viewing Service Adjustment Data ........................................ 54
2-2. Accessing Service Adjustment Mode ................................... 54
2-3. Viewing the Service Menus .................................................. 54
2-4. Using the Remote Commander to View Service Data ......... 55
2-5. Resetting to Factory Defaults ............................................... 55
SECTION 3: DIAGRAMS ..................................................................... 56
3-1. Circuit Boards Location ........................................................ 56
3-2. Printed Wiring Boards and
Schematic Diagrams Information ......................................... 56
3-3. Block Diagram
...................................................................... 58
3-4. Schematics and Supporting Information .............................. 59
BU Board Schematic Diagram (1 of 12) ............................... 59
BU Board Schematic Diagram (2 of 12) ............................... 60
BU Board Schematic Diagram (3 of 12) ............................... 61
BU Board Schematic Diagram (4 of 12) ............................... 62
BU Board Schematic Diagram (5 of 12) ............................... 63
BU Board Schematic Diagram (6 of 12) ............................... 64
BU Board Schematic Diagram (7 of 12) ............................... 65
BU Board Schematic Diagram (8 of 12) ............................... 66
BU Board Schematic Diagram (9 of 12) ............................... 67
BU Board Schematic Diagram (10 of 12) ............................. 68
BU Board Schematic Diagram (11 of 12) ............................. 69
BU Board Schematic Diagram (12 of 12) ............................. 70
D3Z-40 Board Schematic Diagram
(KDL-40Z4100/B & 40Z4100/S ONLY) .................... 72
D3Z-46 Board Schematic Diagram
(KDL-46Z4100/B & 46Z4100/S ONLY) .................... 73
G4 Board Schematic Diagram ............................................ 75
H3V Board Schematic Diagram ........................................... 78
H4 Board Schematic Diagram .............................................. 80
3-5. Semiconductors ................................................................... 82
SECTION 4: EXPLODED VIEWS ........................................................ 83
4-1. Rear Cover Assembly and Table-Top Stand Assembly ....... 83
4-2. Chassis ................................................................................ 84
4-3. Connectors
........................................................................... 85
4-4. Bezel Assembly and LCD Panel .......................................... 86
4-5. Screw Legend ...................................................................... 87
SECTION 5: ELECTRICAL PARTS LIST ............................................ 88
APPENDIX A: ENCRYPTION KEY COMPONENTS ..........................A-1