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Lit. No. 74912, Rev. 00 

May 1, 2020

SAFETY

HYDRAULIC SAFETY

•  Always inspect hydraulic components and hoses 

before using. Replace any damaged or worn parts 

immediately.

•  If you suspect a hose leak, DO NOT use your 

hand to locate it. Use a piece of cardboard or 

wood.

FUSES

The SnowEx

®

 electrical and hydraulic systems 

contain several automotive-style fuses. If a problem 

should occur and fuse replacement is necessary, 

the replacement fuse must be of the same type and 

amperage rating as the original. Installing a fuse with 

a higher rating can damage the system and could start 

a fire. Fuse Replacement, including fuse ratings and 

locations, is located in the Maintenance section of the 

Owner's Manual.

PERSONAL SAFETY

•  Remove ignition key and put the vehicle in PARK 

or in gear to prevent others from starting the 

vehicle during installation or service.

• 

Wear only snug-fitting clothing while working on 

your vehicle or snowplow.

•  Do not wear jewelry or a necktie, and secure long 

hair.

•  Wear safety goggles to protect your eyes from 

battery acid, gasoline, dirt, and dust.

•  Avoid touching hot surfaces such as the engine, 

radiator, hoses, and exhaust pipes.

• 

Always have a fire extinguisher rated BC handy, 

for flammable liquids and electrical fires.

 WARNING

Hydraulic fluid under pressure can cause skin 

injection injury. If you are injured by hydraulic 

fluid, get medical attention immediately.

SAFETY PRECAUTIONS

Improper installation and operation could cause 

personal injury and/or equipment and property damage. 

Read and understand labels and the Owner's Manual 

before installing, operating, or making adjustments.

 WARNING

Lower the blade when vehicle is parked. 

Temperature changes could change 

hydraulic pressure, causing the blade to 

drop unexpectedly or damaging hydraulic 

components. Failure to do this could result in 

serious personal injury.

 WARNING

Remove blade assembly before placing 

vehicle on hoist.

 WARNING

The driver shall keep bystanders clear of 

the blade when it is being raised, lowered, or 

angled. Do not stand between the vehicle and 

the blade or within 8 feet of a moving blade. A 

moving or falling blade could cause personal 

injury.

 WARNING

Do not exceed GVWR or GAWR including 

blade and ballast. The rating label is found on 

driver-side vehicle door cornerpost.

 WARNING

To prevent accidental movement of the blade, 

always turn the control OFF whenever the 

snowplow is not in use. The power indicator 

light will turn OFF.

 WARNING

Keep hands and feet clear of the blade and 

T-frame when mounting or removing the 

snowplow. Moving or falling assemblies could 

cause personal injury.

 CAUTION

Refer to the current Power Match 

selection system for minimum vehicle 

recommendations and ballast requirements.

Содержание RDV 77790

Страница 1: ...snowexproducts com May 1 2020 Lit No 74912 Rev 00 A DIVISION OF DOUGLAS DYNAMICS LLC CAUTION Read this document before installing the snowplow CAUTION See your SnowEx outlet website for specific vehi...

Страница 2: ...headgear down until stand contacts ground and hydraulic unit turns OFF 5 Unplug electrical harnesses 52203 05 US patents 6 276 076 6 393 737 6 408 549 6 412 199 6 442 877 6 615 513 7 134 227 7 400 05...

Страница 3: ...fluid under pressure can cause skin injection injury If you are injured by hydraulic fluid get medical attention immediately SAFETY PRECAUTIONS Improper installation and operation could cause personal...

Страница 4: ...3 50 M36 x 4 00 2101 2701 1468 1952 325 M16 x 2 00 231 167 M18 x 2 50 318 222 Recommended Fastener Torque Chart Size Size Torque ft lb Grade 5 Grade 8 Metric Fasteners Class 8 8 and 10 9 These torque...

Страница 5: ...s 4 Remove the packaging hardware that secures the headgear to the T frame except for the clevis pins and the shipping brackets 5 Remove the fasteners and blocking that secures the T frame to the pall...

Страница 6: ...d 2 Use distance d from Step 1 and the following chart to determine the proper T frame hole T Frame Hole Chart Distance d Hole 14 25 15 5 1 13 0 14 25 2 11 75 13 0 3 T FRAME TO HEADGEAR 1 Position the...

Страница 7: ...using the 3 8 x 1 1 4 cap screws and 3 8 locknuts from the parts bag NOTE Failure to install stacking stops when required will result in blade lift arm or headgear damage 5 If the T frame was install...

Страница 8: ...holes in wing hinges 3 Insert the pivot pin from top to bottom through all hinges as shown Pivot Pin 1 2 x 2 7 8 Clevis Pins 5 32 x 1 1 2 Cotter Pins 4 Move the snowplow into a normal operating positi...

Страница 9: ...deflector using two 3 8 x 1 1 2 cap screws and 3 8 locknuts 9 Install the blade guides with 5 16 x 1 cap screws and 5 16 locknuts as shown Blade Guide 5 16 Locknuts 5 16 x 1 Cap Screws INSTALLATION IN...

Страница 10: ...res to the headlamps 6 Aim the headlamps according to the Snowplow Headlamp Beam Aiming Instructions Lit No 27769 For LED headlamps tighten the fasteners to 22 ft lb 30 N m For halogen headlamps tight...

Страница 11: ...he headgear so that the hitch pin is at the same height as the hitch pin hole height X 3 While depressing the stand move the attach detach lever rearward into the detach position to lock the stand int...

Страница 12: ...rvoir NOTE Add fluid only when the blade is resting fully on the ground 5 Replace and tighten the breather WARNING To prevent accidental movement of the blade always turn the control OFF whenever the...

Страница 13: ...the blade hits or drops on you you could be seriously injured Quill FINAL INSPECTION AND ADJUSTMENT 1 Fully angle the blade in both directions in raised and lowered positions Adjust hose fittings wrap...

Страница 14: ...late adjust the center cutting edges as follows 2 Loosen the four 5 8 x 2 center cutting edge carriage bolts but do not remove them 3 Slide the center cutting edges inward until they contact the space...

Страница 15: ...f the cab control for safekeeping VEHICLE LIGHTING CHECK 1 Verify the operation of all vehicle front lighting prior to connecting the snowplow harness 2 Check the operation of the snowplow lights with...

Страница 16: ...rer may require or recommend optional equipment for snow removal Do not exceed vehicle ratings with a snowplow TrynEx International offers a limited warranty for all snowplows and accessories See sepa...

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